WELDING & NDT SARVICES, SURAT ASNT NDT LEVEL Il MAGNETIC PARTICLE TEST! JUESTION BANK PROBLEMS AND SOLUTIONS 1. The test object surface has the intensity of 250 Ix at a distance from the light source of 40 in. If it is desired to have the intensity of 1000 Ix from the same source, what shall be distance from the source to test object? 11 = 1000 Ix b= 250 Ix Di=? da = 40 in. Di=[(b/ 11) (by J? =[(250/ 1000 ) (40)? ]!? 20 in. 2. A portable equipment, operating with 220 volts and 5 A, requires 2500 NI for effective Magnetization. If the equipment is connected to 10 amps the number of turn required would be L=5A Ni i= 2500 N= Nil) b = 2500/ 10 = 250 turns 3. A 5-turn coil at 1000 A is used to test a solid bar. What is the L/D ratio? N= 5 turns 1=1000A N I= 45000 / (L/D) L/D =. 45000/ NI = 45000/ (5 x 1000) =94, If the intensity of backlight intensity from a 400 W mercury arc lamp is 1600 nW/em? at 4 feet distance from the lamp. What would be intensity at 8 feet distance from the lamp? 11 = 1600 pWiem Di =4 ft 11) (di? / (a) 1600 (4)? / (8)? 1600 /4 = 400 1 Wiem? 5. Calculate a diameter of coil if fill factor is 0.90 and the diameter of bar is 2 inch. =? D; =2in ? n= (di)? / db)? do =[ (di J!” =[(2)2/ 0.90}! = 2.1 in. 6. When magnetizing with the central conductor, how many amperes of DC would be required to Circularly magnetize a hollow tube with an outside diameter of 2 inches? Required current = 800 to 1000 A per inch of part diameter or cross section. Required current for a part with an outside diameter of 2 inches = 800 x 2 to 1000 x2 A. = 1600 to 2000 A 7. The fill factor when a 25 mm (1 in.) diameter bar is inserted in a 50 mm (2 in.) diameter coil is: di =1 in n= (di)? / (da)? =P / QP =48. To test a bar 38 cm (15 in.) long and 7.6 cm (3 in.) in diameter using a 3-turn coil, If the part Positioned to side of the low fill factor coil, what amperage will be used for circular magnetization? N= 3 turns L=15 in. D=3 in. N I= 45000 / (L/D) = 45000 / (15/3) = 9000 T= 9000/ N = 9000/ 3 =3000A 9. To test a bar 38 cm (15 in.) long and 7.6 cm (3 in.) diameter using a 5-turn coil with radius of 1.6 In. If the part posi the center of the high fill factor coil, what amperage will be used for Longitudinal magnetization? N= 5 turns L=15 in. D=3 in. I? NI=35000/ (L/D) +2] 35000 / [( 15/3) +2] 5000 1=5000/N = 5000/5 = 1000 A 10. The illuminance of light at 12 inch distance from source is 1000 Ix. What is the illuminance of light at 6 inch distance from source? l=? Tr = 1000 Ix Di dp = 12 in. Nh=b (hy / (iP = 1000 [(12)? / (6)?] = 1000 x4 = 4000 Ix11. The required illuminance of light on a test surface is 1000 Ix. A bulb has light output of 500 Ix at a distance of 1 meter. What is the farthest distance the bulb can be placed from the test surface? 1 = 1000 Ix a=? di =[ (12/ Th) (doy J? =[ (500 / 1000 ) (1)? ]!2 =0.71m. 12, The test object surface has the intensity ot 2000 1 W/cm? at a distance from the backlight source of 10 in, If it is desired to have the intensity of 1000 p W/cm? from the same source, what sI be distance from the source to test object? Ti = 2000 pW/em? 1 = 1000 pW/em? d= 10 in. d=? d2=[(Ii/ be) (di)? J? =[( 2000 / 1000 ) (10)? }!2 = 14.1 in. 13. A job of 50 mm diameter and 20 inch in length is placed in a coil of 200 mm diameter. The fill factor is d) =50 mm d2 = 200 mm n= (hi / (PY = (50) / (200) = 1/16