Department of Electronics & Communication

AY-2023-24

“PRODUCTION AND PROCESS QUALITY IN EMS DEPARTMENT”

Company Name: Marconics Technologies, Mysuru

Presented By Under the guidance of

CHANDAN GOWDA K S - INTERNAL GUIDE: EXTERNAL GUIDE
4AD20EC011
Mrs. Juslin F Mr. Vinay kumar K R
Asst. Professor Team Lead Software
Department of ECE. Centimetre Technologies
Pvt Ltd.
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 CONTENTS
• About the Company
• Internship Objective
• Electronic Manufacturing Services
• Process of EMS
• Benefits
• Outcome
• Certificate

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 Marconics Technologies, mysuru
• Marconics technology is established in 2022.

• This company is specialise in full stack embedded system design,IOT and data
acquisition systems

• Our hardware design and software development competencies make us a one stop
destination for all your requirements.
• MT is a EMS, industries automation, embedded design services company. The
company engaged in manufacturing of PCB assembly with through hole, SMD, non
ROHS etc.

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 Objective of the Internship

• To provide experiential education to students.

• To rapidly develop prototypes using Test, Measurement, and Control.
• To generate internship and recruitment opportunities based on Embedded systems and IoT.
• To provide hands-on experience with live Industrial problems.
• To Train the students to carry out projects and carryout the real-time projects.

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Electronic Manufacturing Services
Electronics manufacturing services (EMS) is a term used
for companies that design, manufacture, test, distribute,
and provide return/repair services for electronic
components and assemblies for original equipment
manufacturers

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 Stores
• Document:The goods received note is a document shows material code,
description ,specification and value of material.
• Bill of material(BOM):comprehensive list of all components and materials required
to manufacture a specific electronic products.
• Delivery challan: is a document providing proof of goods delivery to the customers.
• Verify:confirming the accuracy or existence of inventory items in stores.
• Sample product study:

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 Surface Mount Technology
1. Baking: process of pre heating components to remove
moisture before soldering onto circuit board
2. Numbering:Identifying components on circuit board for
assembly and troubleshooting.
3. Screen printing: depositing solder paste onto PCB
through stencil for component attachment.
4. Pick and place:involves automated selection and
precise positioning of electronic components onto PCB.
5. Pre flow inspection:component examination and solder
paste on PCB before soldering to ensure alignment.

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 Reflow soldering
Process of heating solder paste to melt and create electrical
connection between surface mount.
It has 3 stages namely
• Pre heater: ensures board is evenly heated to temperature to avoid
damage to PCB components.
• Soaking: allows for removal of volatiles within solder paste and
activation of flux.
• Reflow: Soldering is done.

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 Automated optical inspection

• It does work and identify assembly errors with

cameras and images processing software ,such as
soldering short circuits ,missing or misplaced
components, and disconnected components.As well
as AOI improves the error detection over visual
inspection with more complicated PCBs and larger
production quantity.

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 Pin Through Hole
Mounting components by inserting their leads through
holes drilled in the PCB and soldering them on the
opposite side.
• Masking: applying a protective coating to prevent
unwanted soldering during assembly process
Types of Masking:
1. Paper tape - low thickness.
2. Rayon tape - high thickness.
3. Caption tape - coating.
• Forming: involves shaping components leads to fit the PCB layout before soldering.
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 • Stuffing
Inserting components into PCB holes before soldering.
1. Line assembly: 4/5 members divide stages according
to components.
2. Mass assembly: whole components is mounted by
single person.

• 1st QC(line quality control)

Checks components ,PCBs, and soldering for compliance with design specifications

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 Wave soldering
Passing a PCB over a molten solder wave to solder through hole
components.
It has 4 stages:
• Flux: remove oxidation and improve solder adhesion on PCBs.
• Pre heater: ensures board is evenly heated to temperature to
avoid damage to PCB or components.
• Solder bath: container of molten solder used to solder
components on bottom side of PCB.
• Cooling: rapidly solidifies solder joints on PCB to prevent
damages and warping.

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• Final Soldering Inspection: Checks weather the soldering is done properly.
• Debug: identifying and fixing any issues or defects that occur after automated soldering
process.
• Testing: ensures board function correctly and meets specifications through electrical
and functional check.
• Washing and cleaning
• Outgoing quality control
• Packing

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 Benefits Of Internship
• Job experience
• Access to a variety of tasks and departments.
• Mentorship.
• Help guide career goals.
• Create a professional network.
• Build a strong resume.
• Secure good references and recommendations
• Build confidence

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 Outcome Of Internship
• As interns, It can able to apply principles learned in and outside of the classroom to a
specific internship site experience.
• Skills gets improve as we gain self-understanding, self-confidence, and interpersonal
skills.
• In addition, everyone can develop the skills we need for a specific occupation or
profession.
• This internship include exploring career options and gaining employment experience.

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 Certificate Of The Internship

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 THANK YOU

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