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Department of Electronics & Communication

AY-2023-24
“PRODUCTION AND PROCESS QUALITY IN EMS
DEPARTMENT”
Company Name: Marconics Technologies, Mysuru

Presented By Under the guidance


of
DHEERAJ S P- INTERNAL GUIDE: EXTERNAL
4AD20EC018 Mr. Chandrashekhar. GUIDE:
p Mr.Vinaykumar.K
Asst. Professor R Team Lead
Department of Software Marconics
ECE. Technologies
18-03- Dept. of ECE, ATMECE , Pvt Ltd.
2024 Mysuru
CONTENTS
About the Company
Internship Objective
Electronic Manufacturing
Services
Process of EMS
Benefits
Outcome
Certificate

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Marconics Technologies, mysuru
• Marconics technology is established in
2022.
• Thiscompany is specialise in full stack embedded system
design,IOT and data acquisition systems

• Our hardware design and software development competencies make us a one stop
destination for all your requirements.
• MT is a EMS, industries automation, embedded design services company. The
company engaged in manufacturing of PCB assembly with through hole, SMD, non
ROHS etc.

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Objective of the Internship

To provide experiential education to students.


To rapidly develop prototypes using Test, Measurement, and Control.
To generate internship and recruitment opportunities based on Embedded systems and
IoT.
To provide hands-on experience with live Industrial problems.
To Train the students to carry out projects and carryout the real-time projects.

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Electronic Manufacturing Services
Electronics manufacturing services (EMS) is a term
used for companies that design, manufacture, test,
distribute, and provide return/repair services for
electronic components and assemblies for original
equipment manufacturers
Stores
Document:The goods received note is a document shows material
code, description ,specification and value of material.
Bill of material(BOM):comprehensive list of all components and materials
required to manufacture a specific electronic products.
Delivery challan: is a document providing proof of goods delivery to the
customers.
Verify:confirming the accuracy or existence of inventory items in stores.

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Surface Mount Technology
1. Baking: process of pre heating components to remove
moisture before soldering onto circuit board
2. Numbering:Identifying components on circuit board
for assembly and troubleshooting.
3. Screen printing: depositing solder paste onto
PCB through stencil for component attachment.
4. Pick and place:involves automated selection and
precise positioning of electronic components onto
PCB.
5. Pre flow inspection:component examination and
solder paste on PCB before soldering to ensure
alignment.
18-03- Dept. of ECE, ATMECE ,
2024 Mysuru
Reflow soldering
Process heating solder paste to melt and create
connection
of between surface
electrical
mount. It has 3 stages namely
Pre heater: ensures board is evenly heated to temperature to avoid
damage to PCB components.
Soaking: allows for removal of volatiles within solder paste and
activation of flux.
Reflow: Soldering is done.

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Automated optical inspection

It does work and identify assembly errors with


cameras and images processing software ,such as
soldering short circuits ,missing or misplaced
components, and disconnected components.As
well as AOI improves the error detection over
visual inspection with more complicated PCBs
and larger production quantity.

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Pin Through Hole
Mounting components by inserting their leads through
holes drilled in the PCB and soldering them on the
opposite side.
Masking: applying a protective coating to
prevent soldering during assembly
unwanted
process Types of Masking:
1. Paper tape - low thickness.
2. Rayon tape - high thickness.
3. Caption tape - coating.
Forming: involves shaping components leads to fit the PCB layout before
soldering.
18-03- Dept. of ECE, ATMECE ,
2024 Mysuru
Stuffing
Inserting components into PCB holes before soldering.
1. Line assembly: 4/5 members divide stages according
to components.
2. Mass assembly: whole componentsis mounted
by single person.
1st QC(line quality control)
Checks components ,PCBs, and soldering for compliance with design
specifications

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Wave soldering
Passing a PCB over a molten solder wave to solder through hole
components.
It has 4 stages:
Flux: remove oxidation and improve solder adhesion on PCBs.
Pre heater: ensures board is evenly heated to temperature to
avoid damage to PCB or components.
Solder bath: container of molten solder used to
solder components on bottom side of PCB.
Cooling: rapidly solidifies solder joints on PCB to
prevent damages and warping.

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
Final Soldering Inspection: Checks weather the soldering is done properly.
Debug: identifying and fixing any issues or defects that occur after automated
soldering process.
Testing: ensures board function correctly and meets specifications through electrical
and functional check.
Washing and cleaning
Outgoing quality control
Packing

1
3
Benefits Of Internship
Job experience
Access to a variety of tasks and
departments.
Mentorship.
Help guide career goals.
Create a professional network.
Build a strong resume.
Secure good references and
recommendations
Build confidence
18-03- Dept. of ECE, ATMECE ,
2024 Mysuru
Outcome Of Internship
•As interns, It can able to apply principles learned in and outside of the classroom to a
specific internship site experience.

•Skills gets improve as we gain self-understanding, self-confidence, and interpersonal


skills.
•In addition, everyone can develop the skills we need for a specific
occupation or profession.
This internship include exploring career options and gaining employment experience.

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
CERTIFICATE OF THE INTERNSHIP

18-03- Dept. of ECE, ATMECE ,


2024 Mysuru
THANK YOU

18-03- Dept. of ECE, AtMECE ,


2024 Mysuru

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