Service Manual: Reversing Automatic Document Feeder

SERVICE MANUAL
REVERSING AUTOMATIC DOCUMENT FEEDER

MR-3027
Model: MR-3027
Publish Date: February 2013
File No. SME12005300
R120621M1800-TTEC
Ver00_2013-02
Trademarks
• Molykote is a registered trademark of Dow Corning Corporation.
• Other company names and product names in this manual are the trademarks of their respective
companies.
© 2013 TOSHIBA TEC CORPORATION All rights reserved

Under the copyright laws, this manual cannot be reproduced in any form without prior written permission
of TOSHIBA TEC CORPORATION.
General Precautions for Installation/Servicing/Maintenance
for the MR-3027
The installation and service shall be done by a qualified service technician.
1) When installing the MR-3027 to the Equipment, be sure to follow the instructions described in the
“Unpacking/Set-Up Procedure for the MR-3027” booklet which comes with each unit of the MR-
3027.
2) The MR-3027 should be installed by an authorized/qualified person.
3) The equipment must be grounded for safety.
4) Before starting installation, servicing or maintenance work, be sure to turn OFF and unplug the
equipment first.
5) The equipment shall be installed near the socket outlet and shall be easily accessible.
6) Be sure to fix and plug in the power cable securely after the installation so that no one trips over it.
7) Unplug the power cable and clean the area around the prongs of the plug and socket outlet once a
year or more. A fire may occur when dust lies on this area.
8) The MR-3027 should be grounded to the specified positions on the machine frame.
9) When servicing or maintaining the MR-3027, be careful about the rotating or operation sections
such as gears, pulleys, sprockets, cams, belts, etc.
10)Reassembly of disassembled parts is the reverse of the disassembly unless otherwise noted in this
manual or other related documents.
Care should be taken that small parts, such as screws, washers, pins, E-rings, star washers, har-
nesses are not installed in the wrong places.
11)Basically, the machine should not be operated with any parts removed or disassembled.
12)Delicate parts for preventing safety hazard problems (such as switches, sensors, etc. if any) should
be handled/installed/adjusted correctly.
13)Use suitable measuring instruments and tools.
14)During servicing or maintenance work, be sure to check the serial No. plate and other cautionary
labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions.
15)The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out
the power cord plug of the equipment and make sure that there is no uninsulated charged objects in
the vicinity.
16)For the recovery and disposal of used MR-3027, consumable parts and packing materials, follow the
relevant local regulations/rules should be followed.
17)After completing installation, servicing and maintenance of the MR-3027, return the MR-3027 to its
original state, and check operation.
CONTENTS
1. SPECIFICATIONS......................................................................................................... 1-1
2. GENERAL DESCRIPTION............................................................................................ 2-1
2.1 Main Components................................................................................................................ 2-1
2.2 Sectional View ..................................................................................................................... 2-2
2.3 Electric Parts Layout............................................................................................................ 2-3
2.4 Symbols and Functions of Various Components................................................................. 2-4
2.5 Diagram of Signal Blocks..................................................................................................... 2-5
2.6 WIRE HARNESS CONNECTION DIAGRAMS.................................................................... 2-6
3. DESCRIPTION OF OPERATIONS ............................................................................... 3-1
3.1 DRIVE SYSTEM .................................................................................................................. 3-1
3.1.1 Outline ...................................................................................................................... 3-1
3.1.2 Original feed drive section ........................................................................................ 3-2
3.1.3 Read drive section.................................................................................................... 3-3
3.1.4 Original exit/reverse motor drive section .................................................................. 3-4
3.2 Original Size Detection ........................................................................................................ 3-5
3.2.1 Outline ...................................................................................................................... 3-5
4. DISASSEMBLY AND ASSEMBLY ............................................................................... 4-1
4.1 RADF ................................................................................................................................... 4-1
4.2 Cover ................................................................................................................................... 4-2
4.3 Rollers.................................................................................................................................. 4-6
4.4 Motor ................................................................................................................................. 4-15
4.5 Solenoid............................................................................................................................. 4-15
4.6 Sensor/switch .................................................................................................................... 4-17
4.7 PC board ........................................................................................................................... 4-20
5. ADJUSTMENT .............................................................................................................. 5-1
5.1 Tray volume adjustment ...................................................................................................... 5-1
5.2 Adjustment of the leading edge position.............................................................................. 5-2
5.3 Adjustment of horizontal position......................................................................................... 5-4
5.4 Adjustment of copy ratio ...................................................................................................... 5-5
6. TROUBLESHOOTING .................................................................................................. 6-1
6.1 Jam ...................................................................................................................................... 6-1
7. MAINTENANCE AND REWRITING ROM .................................................................... 7-1
7.1 Periodic Maintenance .......................................................................................................... 7-1
© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

CONTENTS
1
MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved
CONTENTS
2
1. SPECIFICATIONS
1
Item MR-3027
Maximum number of originals Up to 50 sheets or 9.5 mm in height. (80g/m2 paper)
on the original feeding tray
Acceptable paper size A5-R, A4-R, A4, A3, B5-R, B5, B4, 16K, 16K-R, 8K, ST-R, LT-R, LT, LG, LD,
COMP (Width: 137.7-297mm, Length: 148-433.8mm)
Acceptable paper weight 50 - 104 g/m2
Dimensions 570 x 445 x 88 (mm)
* Excluding original tray
Weight Approx. 4.3 kg
Power consumption Approx. 40 W
Power requirements DC3.3 V, DC24 V
* Supplied from the equipment
Co-packed items Unpacking Instruction (1 set)
Charts (A4/LT: 1 sheet each)
Remarks

SPECIFICATIONS
1-1
SPECIFICATIONS
1-2
2. GENERAL DESCRIPTION
2.1 Main Components
[3]
[2]
2
[1]
[4]
Fig. 2-1
[1]Feeding/Transporting section
[2]Drive/Control section
[3]Original tray section
[4]Original exit tray section
Location Components
Feeding/Transporting Pickup roller Original empty sensor (S2)
section Feed roller Original read sensor (S4)
Separation roller Jam access cover sensor (S3)
Transport roller Original intermediate transport sensor (S6)
Exit roller
Original tray section Original width guide Original tray length sensor (S1)
Original tray
Original reverse tray
Original exit tray section Original exit tray
Drive/Control section Original feed motor (M1)
Gate solenoid (SOL1)
RADF opening/closing sensor (S5)
RADF control PC board (RADF)

GENERAL DESCRIPTION
2-1
2.2 Sectional View
R4 R3 R2 R1 TRY2 TRY1
R5 R6
Fig. 2-2
TRY1 Original tray R3 Separation roller

TRY2 Original exit tray R4 Transport roller-1
R1 Pickup roller R5 Transport roller-2
R2 Feed roller R6 Exit/reverse roller

GENERAL DESCRIPTION
2-2
2.3 Electric Parts Layout
RADF
SOL1
2
M1
S1
S2
S3
S5
S4
S6
Fig. 2-3

GENERAL DESCRIPTION
2-3
2.4 Symbols and Functions of Various Components
1) Motors
Symbol Name Function
M1 Original feed motor Drives the original feed roller, pickup roller and paper feed roller.
2) Sensors and Switches

S1 Original tray length sensor Detects the length of the original set on the original tray.
S2 Original empty sensor Detects the original set on the original tray.
S3 Jam access cover sensor Detects opening/closing of the Jam access cover.
S4 Original read sensor Detects transport of the original at the transport roller section.
S5 RADF opening/closing sen- Detects opening/closing of the RADF.
sor
S6 Original intermediate trans- Detects the reversed original transported to the scanning section.
port sensor
3) Solenoid
SOL1 Gate solenoid Drives the reverse flap. (Switches the flap to the reverse side when
turned to ON.)
4) PC board
RADF RADF control PC board Controls the RADF.
(RADF board)

GENERAL DESCRIPTION
2-4
2.5 Diagram of Signal Blocks
CN6
17 FRAME(open/close) 1
16 SENSOR2(original tray) 2
15 (No available) 3
Power & Sensor I/F Connector

14 VR 4
13 RS(read sensor) 5
12 DP(read sensor) 6
2
11 DOC(empty sensor) 7
10 COVER sensor 8
17 PIN
17 PIN 9 +3.3V 11 9
8 +3.3V 11 10
7 SOLENOID 11
6 SG 12
5 SG 13
4 +24V 14
3 +24V 15
2 PG 16
Equipment 1 PG 17
CN7
9 PHASE1 1
8 I01 2
Motor Control I/F
Motor Driver
7 I11 3
Control
Connector
6 SG 4
9 PIN
9 PIN
5 PHASE2 5
4 I02 6
3 I12 7
2 VREF CTL 8
1 SG 9
RADF
Fig. 2-4

GENERAL DESCRIPTION
2-5
2.6 WIRE HARNESS CONNECTION DIAGRAMS
2 pin 3 pin
Gate solenoid RADF opening/closing
sensor (S5)
Motor control I/F
（SOL1）
J8A J9A
JP3 3 pin
P VR
JS4
P1
RADF Board PA8 PA9
PA7
J7A 6 pin JP2 3 pin Original tray length
JP1 P2 JS2 sensor (S1)
3 pin 3 pin Jam access cover

PA6
J6A J6B sensor (S3)
3 pin 3 pin Original empty

PA5
J5A J5B sensor (S2)
6 pin 3 pin Original read

PA1(Power &Sensor PA4 sensor (S4)
PA2(Motor control I/F) PA3 J4A J4C
IF)
3 pin Original intermediate
J1A J2A J3A
Original feed J4B transport sensor(S6)
motor (M1)
17 pin 9 pin
Bipolar.4 pin
J3B
Frame
Tube RADF frame Original tray
J1B J2B
(Power &Sensor IF) (Motor control I/F)
Equipment
Fig. 2-5

GENERAL DESCRIPTION
2-6
3. DESCRIPTION OF OPERATIONS
3.1 DRIVE SYSTEM
[1]
[2] [3]
Fig. 3-1
[1]Read drive section

[2]Feed drive section
[3]Exit drive section
3.1.1 Outline
Originals are transported by the original feed motor.
Original feed drive section: Drives the original pickup and paper feed roller and the exit
roller.

DESCRIPTION OF OPERATIONS
3-1
3.1.2 Original feed drive section
[1]
[2]
[3]
Pickup
[4]
Fig. 3-2
[1]Original feed motor

[2]Pickup roller
[3]Feed roller
[4]Transport roller-1
When an original is placed on the original tray and the RADF receives a feed request signal from the
equipment, the feeding of the original is started.
The original empty sensor detects the presence of the original, and then the pickup roller is lowered by
the drive from the Original feed motor.
The Original feed motor rotates, and the pickup roller and the feed roller then rotate in a normal direc-
tion (shown in a solid line in the figure) to guide the original into the transport path. Then the original is
transported to the paper roller.
When the original empty sensor detects that there is no original on the original tray, the Original feed
motor is turned OFF and the pickup roller is raised.

3-2
3.1.3 Read drive section
[1]
[2]
3
[3]
Fig. 3-3

The original being transported is transported to the position where scanning starts by transport roller-1
and transport roller-2, which are driven by the original feed motor.
The original transported to the scanning start position is then scanned in the scanner function of the
equipment.
The original that is scanned is transported towards the output tray.

3-3
3.1.4 Original exit/reverse motor drive section
[2]
[1]
[4]
Exit
[3]
Fig. 3-4

[2]Gate solenoid
[3]Reverse flap
[4]Exit roller
When the data of the original have been scanned, the original is exited to the original exit tray by the
exit roller driven by the original feed motor (shown in a solid line in the figure).
In the duplex scanning mode, the gate solenoid is turned ON and the reverse flap is lowered to switch
the transport path to the reverse tray side when the scanning of one side of the original is completed.
When the reverse flap is lowered, the original is temporarily transported to the exit tray, and then the
original feed motor rotates reversely to return the original to the transport path switched for reverse
operation.

3-4
3.2 Original Size Detection
The size of the original is detected by the original tray width and the original tray sensor.
[2]
[3]
[1]
Fig. 3-5
[1]Original tray width

[2]Original tray length sensor
[3]Volume
3.2.1 Outline
The final size of the original is determined by detecting the length of the original by the original tray
length sensor and by detecting the width of the original by the original tray width position, the results of
which are the final size of the original.
Detection of the width of the original is done by variation of the volume (variable resistance) in response
to the position of the original tray width, this value is converted to voltage to identify the width of the
original.
Size determined Original tray sensor Original tray width

A5-R 0 A5-R
B5-R 0 B5-R
A4-R 1 A4-R
B5 0 B4/B5
B4 1 B4/B5
A4 0 A3/A4
A3 1 A3/A4

3-5
3-6
4. DISASSEMBLY AND ASSEMBLY
4.1 RADF
(1) Turn the power OFF and unplug the power

cable.
(2) Remove 1 screw and take off the connector [1]
cover [1].
4
Fig. 4-1
(3) Disconnect the ground wire [2].
[2]
Fig. 4-2
(4) Remove 3 screws and take off the back

cover [3].
M4
[3] M3
Fig. 4-3

DISASSEMBLY AND ASSEMBLY
4-1
(5) Tack off the RADF [4].
[4]
Fig. 4-4
4.2 Cover
[A] Front cover
(1) Open the jam access cover [1] and remove

the 2 screws.
[1]
Fig. 4-5
(2) Unhook the 2 hooks from the front cover [2],

and remove it upward.
[2]
Fig. 4-6

4-2
[B] Jam access cover
(1) Open the ADF and remove the 2 screws.
Fig. 4-7
(2) Close the ADF.

4
Fig. 4-8
(3) Open the jam access cover [1] and remove

the 2 screws from the rear cover [2]. [1]
[2]
Fig. 4-9

4-3
(4) Lift up the rear cover [2] a little, slide the jam
access cover [1] to the rear and remove it. [1] [2]
Note:
Be careful, the jam access cover may fall off
if it is open when the rear cover is removed.
Fig. 4-10
[C] Rear cover
(1) Remove the jam access cover.

( P. 4-3 "[B] Jam access cover")
(2) Unhook the 3 hooks from the rear cover [1],
and remove it upward.
[1]
Fig. 4-11

4-4
[D] Original tray
(1) Remove the front cover.

( P. 4-2 "[A] Front cover")
(3) Remove the rear cover.
( P. 4-4 "[C] Rear cover")
(4) Peel off the film covering the RADF control
board [1] and pull out 1 connector [2].
[1]
Fig. 4-12
[2] [1]
Fig. 4-13
(5) Remove 1 screw and remove the original

tray [3].
[3]
Fig. 4-14

4-5
4.3 Rollers
[A] Separation roller
(1) Open the jam access cover [1].
[1]
Fig. 4-15
(2) Unhook the 2 hooks and remove the separa-

tion roller cover [2].
[2]
Fig. 4-16
(3) Remove the separation roller unit [3].

[3]
Fig. 4-17

4-6
[B] Paper feed/exit unit
(1) Remove the original tray.

( P. 4-5 "[D] Original tray")
(2) Unplug one plug for each of the original feed
motor [2], original empty sensor [3], and the
ADF open/close sensor [4].
[4]
[3]
[2]
Fig. 4-18
(3) Remove 5 screws, remove the paper feed/

exit unit [1] upwards. 4
Note:
Be careful to not pull too strongly on the har-
ness.
[1]
Fig. 4-19
[C] Paper feed roller unit
(1) Remove the paper feed/exit unit.

( P. 4-7 "[B] Paper feed/exit unit")
(2) Remove 8 screws and remove the bracket
[1] and original feed motor (M1) [2].
[1]
[1]
Fig. 4-20

4-7
(3) Remove the 2 screws and release the
8 hooks to remove the paper feed unit [3]. [3] [4]
(4) Remove the connector [4].
Fig. 4-21
[D] Original transport roller

[1]
(2) Remove 2 screws and 6 hooks, and remove
the jam access cover [1].
Fig. 4-22
(3) Remove the original transport roller [2].
[2]
Fig. 4-23

4-8
[E] Feed roller

( P. 4-7 "[B] Paper feed/exit unit") [1] [1]
(2) Remove 4 clips [1]. [1]
Fig. 4-24
(3) Slide the shaft [2] to the rear, remove 1 bush-

ing [3], and remove the feed roller [4]. [4] 4
[3]
[2]
Fig. 4-25
Note:
When the shaft is removed the pin may come
off, be careful to not drop it.
Pin
Fig. 4-26

4-9
[F] Pickup roller
(1) Remove the paper feed roller unit.

( P. 4-7 "[C] Paper feed roller unit")
(2) Remove the spring [1]. [1]
Fig. 4-27
(3) Remove 2 clips [2], and remove 2 stopper

arms [3]. [2]
[2]
[3]
Fig. 4-28
(4) Slide the shaft [4] to the rear, and remove the
pickup roller [5]. [5]
[4]
Fig. 4-29

4 - 10
[G] Exit/reverse roller

( P. 4-7 "[B] Paper feed/exit unit") [3]
(2) Remove 1 clips [1], 2 gears [2], and 2 bush- [1]
ings [3].
[2]
[3]
[2]
Fig. 4-30
(3) Slide the exit/reverse roller [4] to the front

and remove it. 4
[4]
Fig. 4-31
[H] Transport roller-2/Transport roller-1

(2) Remove 1 clip [1] and 2 gears [2].
[2] [2]
[2]
[1]
Fig. 4-32

4 - 11
(3) Remove the 4 bushings [3].
[3]
(4) Remove the transport roller-2 [5] from the
bottom.
(5) Remove the transport roller-1 [6] from the [5]
top.
[6]
[3]
Fig. 4-33
Note:
Assemble the top transport roller-1 [6] first
when assembling.
The top transport roller-1 [6] and the bottom
transport roller-2 [5] are different lengths, be
careful during assembly.
[5] [6]
Fig. 4-34
[I] Exit roller unit
(1) Open the RADF.
Fig. 4-35

4 - 12
(2) Remove the platen sheet.
Fig. 4-36
Note:
When installing the platen sheet, set the [1]
white Velcro [1] in the position shown in the
diagram, close the RADF, and install it. 4
Fig. 4-37
(3) Remove 2 screws and 3 bushings [2], 3

springs [3] and remove the exit roller [4].
[1]
[2]
[3]
[2]
[1]
Fig. 4-38

4 - 13
[J] Front transport roller
(1) Open the RADF.
Fig. 4-39
(2) Remove 4 screws and remove the plate [1]

and springs [2] to remove 2 front read rollers
[3].
[3]
[2]
[1]
Fig. 4-40

4 - 14
4.4 Motor
[A] Original feed motor (M1)

(2) Remove 1 connector [1] and 2 screws and [2]
remove the original feed motor (M1) [2].
[1]
Fig. 4-41
4
4.5 Solenoid
[A] Gate solenoid (SOL1)

board [1] and pull out 1 connector [2].
[1]
Fig. 4-42

4 - 15
[2] [1]
Fig. 4-43
(3) Remove the 2 screws and then remove the

solenoid.
[1]
Fig. 4-44
Note:
When you attach a solenoid, attach the pin
[2] of a solenoid to the hole [3] of an arm.
[2]
[3]
Fig. 4-45

4 - 16
4.6 Sensor/switch
[A] Original tray length sensor (S1)

(2) Remove 4 screws and then remove the origi-
nal tray [1].
Fig. 4-46
4
(3) Remove connector [1] and release 3 hooks
and then remove the Original tray length
sensor (S1) [2].
[1]
[2]
Fig. 4-47
[B] Original empty sensor (S2)

( P. 4-4 "[C] Rear cover") [2]
(2) Unplug 1 connector [1]. Remove the 3 hooks [1]
and remove the original empty sensor (S2)
[2].
Fig. 4-48

4 - 17
[C] Original read sensor (S4)

(2) Unplug 1 connector [1]. Remove the 2 hooks
and remove the original read sensor (S4) [2]. [1]
[2]
Fig. 4-49
[D] Intermediate original transport sensor (S6)

(2) Release the 3 hooks, remove the intermedi- [2]
ate original transport sensor [2] from the pre-
scan front-top guide [1].
[1]
Fig. 4-50
[E] Jam access cover sensor (S3)

(2) Remove the original feed motor.
( P. 4-15 "[A] Original feed motor (M1)")
(3) Remove 6 screws and remove the bracket
[1].
[1]
Fig. 4-51

4 - 18
(4) Remove the jam access cover sensor (S3)
[2].
[2]
Fig. 4-52
[F] RADF opening/closing sensor (S5)
(1) Remove the rear cover. 4

(2) Remove 1 screw and remove the actuator [1]
[1].
Fig. 4-53
(3) Unplug 1 connector [2]. Remove the 2 hooks

and remove the RADF opening/closing sen-
sor (S5) [3].
[3]
[2]
Fig. 4-54

4 - 19
4.7 PC board
[A] ADF control PC board (RADF board)

board [1] and pull out 9 connectors.
[1]
Fig. 4-55
[1]
Fig. 4-56

board and remove 2 screws, and remove the
RADF control PC board [1]. [1]
Fig. 4-57

4 - 20
[B] Original size detection sensor board

(2) Remove 1 connector [1]. Release the 2
hooks and remove the original size detection
sensor board [2].
[2]
[1]
Fig. 4-58

4 - 21
4 - 22
5. ADJUSTMENT
5.1 Tray volume adjustment

[A] Adjustment Method
(1) Turn the power ON with the main power switch while pressing [0] and [5] simultaneously.
(2) Minimize the width of the side guide of the tray.
(3) [3050] → [START]
(4) Press [OK].
(5) Maximize the width of the side guide of the tray.
(6) [3051] → [START]
(7) Turn the power OFF with the main power switch.

ADJUSTMENT
5-1
5.2 Adjustment of the leading edge position
Note:
Check if the image adjustment for the equipment is performed properly before this adjustment of
the RADF.
[A] Checking
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.
(1) Place the chart provided as an original with its face up on the original tray of the RADF, and press
the [START] button.
(2) Place the copy on top of the chart, and check the displacement of the margin of the copied
image.
Fig. 5-1

ADJUSTMENT
5-2
[B] Adjustment
Simplex copy:
(1) Turn the power ON while pressing [0] and [5] simultaneously, key in [3044] and then press the
[START] → [CLEAR/STOP] button.
(2) Enter the value.
• If the leading edge (F) margin of the copy image is larger than the (E) margin of the chart,
enter a value smaller than the current one.
Note:
Changing one value shifts the copy image by 0.2 mm.
• If the leading edge (F) margin of the copy image is smaller than the (E) margin of the chart,
enter a value larger than the current one.
Note:
(3) Press the [OK] button.
Duplex copy:
(1) Turn the power ON while pressing [0] and [5] simultaneously, key in [3045] and then press the
[START] → [CLEAR/STOP] button.
(2) Enter the value.
• If the leading edge (F) margin of the copy image is larger than the (E) margin of the chart, 5
enter a value smaller than the current one.
Note:
• If the leading edge (F) margin of the copy image is smaller than the (E) margin of the chart,
enter a value larger than the current one.
Note:
E F
Fig. 5-2Chart (Original) Fig. 5-3Copy

ADJUSTMENT
5-3
5.3 Adjustment of horizontal position
Note:
the RADF.
[A] Checking
Check the image using the chart (original) with a center line in the following procedure.
(1) Place the chart provided as an original with its face up on the original tray of the RADF.
(2) Press the [START] button.
(3) Fold the copy in half and check if the center line is misaligned.
[B] Adjustment
(1) Turn the power ON while pressing [0] and [5] simultaneously.
(2) Key in [3043] and then press the [START] → [CLEAR/STOP] button.
• If the center line of the copy image is shifted to the front side of the equipment, enter a value
larger than the current one.
Note:
Fig. 5-4
• If the center line of the copy image is shifted to the rear side of the equipment, enter a value
smaller than the current one.
Note:
Fig. 5-5

ADJUSTMENT
5-4
5.4 Adjustment of copy ratio
Note:
the RADF.
[A] Checking
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.
(1) Place the chart provided as an original with its face up on the original tray of the RADF.
(2) Press the [START] button.
(3) Superimpose the chart on the copy and check the image dimension “I”.
[B] Adjustment
(1) Turn the power ON while pressing [0] and [5] simultaneously.
(2) Key in [3042] and then press the [START] → [CLEAR/STOP] button.
• If the copy image dimension “I” is larger than the chart dimension, enter a value smaller than
the current one.
• If the copy image dimension “I” is smaller than the chart dimension, enter a value larger than
the current one.
I
Fig. 5-6

ADJUSTMENT
5-5
ADJUSTMENT
5-6
6. TROUBLESHOOTING
6.1 Jam
Feed signal reception jam (E714)
1) Is the original empty sensor operating?
2) If there is any abnormality in the circuit from the original empty sensor to the connector on the
ADF board, such as an unplugged connector or a disconnected wire in the harness, fix it.
3) Replace the original empty sensor.
4) Replace the ADF board.
Jam not reaching the read sensor (E721)

1) Clean the transport roller-1 and transport roller-2 if they are dirty.
2) Is the read sensor operating?
3) If there is any abnormality in the circuit from the read sensor to connector PA4 on the ADF board,
such as an unplugged connector or a disconnected wire in the harness, fix it.
4) Replace the read sensor.
6) Replace the transport roller-1 and transport roller-2 if they have deteriorated.
Stop jam at the read sensor (E725)

1) Clean the transport roller-2 if it is dirty.
2) Is the read sensor operating?
3) If there is any abnormality in the circuit from the read sensor to connector PA4 on the ADF board,
such as an unplugged connector or a disconnected wire in the harness, fix it.
4) Replace the read sensor.
6) Replace the transport roller-2 if it has deteriorated. 6
Jam not reaching the Original intermediate transport sensor (E726)

1) If the original remains in the RADF, remove it.
2) If there is any abnormality in the circuit from the original intermediate transport sensor to connec-
tor on the ADF board, such as an unplugged connector or a disconnected wire in the harness, fix
it.
3) Replace the original intermediate transport sensor.
5) Replace the exit/reverse roller if it has deteriorated.

TROUBLESHOOTING
6-1
TROUBLESHOOTING
6-2
7. MAINTENANCE AND REWRITING ROM
7.1 Periodic Maintenance
D4 D3 D2 D1
D5 D6 D7
Fig. 7-1
Symbols used in the checklist

Cleaning Lubrication/Coating Replacement Operation check
A: Clean with alcohol L: Launa 40 The number of sheets con- O: After cleaning or
B: Clean with soft pad, SI: Silicon oil sumed before replacement replacement, confirm
cloth or vacuum cleaner W: White grease (Value x 1,000). there is no problem
(Molykote EM-30L) R: Replace if deformed or
damaged
Preventive Maintenance Checklist

Note:
Page-Item (P-I) is described in the column of the Parts list.
Items to check
Cleaning
Lubrication
Replacement Operation Parts list
Remarks 7
(30K) (x 1,000 sheets) check <P-I>
D1 Pickup roller A 5-1
D2 Separation roller A 4-10
D3 Feed roller A 5-1
D4 Transport roller-1 A
D5 Transport roller-2 A
D6 Exit/reverse roller A
D7 Platen sheet B or A

MAINTENANCE AND REWRITING ROM
7-1
MAINTENANCE AND REWRITING ROM
7-2
1-11-1, OSAKI, SHINAGAWA-KU, TOKYO, 141-8562, JAPAN

Service Manual: Reversing Automatic Document Feeder

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SERVICE MANUAL

REVERSING AUTOMATIC DOCUMENT FEEDER

© 2013 TOSHIBA TEC CORPORATION All rights reserved

The installation and service shall be done by a qualified service technician.

2) The MR-3027 should be installed by an authorized/qualified person.

3) The equipment must be grounded for safety.

13)Use suitable measuring instruments and tools.

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

2.1 Main Components

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

TRY1 Original tray R3 Separation roller

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

2) Sensors and Switches

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

Power & Sensor I/F Connector

Motor Control I/F

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

3 pin 3 pin Jam access cover

3 pin 3 pin Original empty

6 pin 3 pin Original read

Tube RADF frame Original tray

(Power &Sensor IF) (Motor control I/F)

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

3.1 DRIVE SYSTEM

[1]Read drive section

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

[1]Original feed motor

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

[1]Original feed motor

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

[1]Original feed motor

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

[1]Original tray width

Size determined Original tray sensor Original tray width

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

(1) Turn the power OFF and unplug the power

(3) Disconnect the ground wire [2].

(4) Remove 3 screws and take off the back

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

(1) Open the jam access cover [1] and remove

(2) Unhook the 2 hooks from the front cover [2],

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

(1) Open the ADF and remove the 2 screws.

(2) Close the ADF.

(3) Open the jam access cover [1] and remove

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

[C] Rear cover

(1) Remove the jam access cover.

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

(1) Remove the front cover.

(5) Remove 1 screw and remove the original

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027

(1) Open the jam access cover [1].

(2) Unhook the 2 hooks and remove the separa-

(3) Remove the separation roller unit [3].

MR-3027 © 2013 TOSHIBA TEC CORPORATION All rights reserved

(1) Remove the original tray.

(3) Remove 5 screws, remove the paper feed/

[C] Paper feed roller unit

(1) Remove the paper feed/exit unit.

© 2013 TOSHIBA TEC CORPORATION All rights reserved MR-3027