Engineering Department Today… CH3. Issues During Construction Phase Project Rework Reduction 3.1 Acceptance Period/Withdrawal 3.2 Award of Contract/Notice to Proceed 3.3 Contract Agreement 3.4 Time Extensions 3.5 Change Orders 3.6 Changed Conditions Project Rework Reduction •Rework, and particularly field rework, continues to be one of the major sources of unplanned cost growth on industrial construction projects. •Rework occurs when the installed work does not comply with or meet required specifications. •According to Construction Industry Institute (CII) research, if field rework alone can significantly reduced, or even eliminated, as much as 10% of overall project costs can be saved. •The savings are expected to be substantially greater across an entire project cycle, which includes engineering and procurement. Project Rework Reduction •In formal competitive bid situations, the timing of various activities has legal implications. •The issuance of the notice to bidders opens the bidding period. •The date and time at which the bid opening is to take place marks the formal end of the bidding period. •Usually either a physical or virtual bid box is established at some central location. •Bids that have not been received at the bid box by the appointed date and hour are late and are normally disqualified. •Prior to the close of the bidding (i.e., bid opening), contractors are free to withdraw their bids without penalty. If they have noted a mistake, they can also submit a correction to their original bid. Project Rework Reduction •Once bid opening has commenced, these prerogatives are no longer available. If bids have been opened and the low bidder declares a mistake in bid, procedures are available to reconcile this problem. •If it can be clearly established that a mathematical error has occurred, the owner usually will reject the bid. •However, if the mistake appears contrived to establish a basis for withdrawal of the bid, the owner will not reject. •Then the contractor must enter into contract or forfeit bid security. •The chronology of the bid procedure is shown in Figure 3.1. Award of Contract/Notice to Proceed •Notification of award of contract is normally accomplished by a letter indicating selection and directing the contractor to proceed with the work. •The letter also implies that the site is free of encumbrances and that the contractor can occupy the site for work purposes. • Provisions of the contract usually direct that selected bidders commence work on the site within a specified period of time, such as 10 days. Contract Agreement •Although the issuance of the notice to proceed establishes the elements of a contract, this is formalized by the signing of a contract agreement. •In a legal sense, the formal contract agreement is the single document that binds the parties and by reference describes the work to be performed for a consideration. •It pulls together under one cover all documents to include (a) the drawings, (b) the general conditions, (c) the supplementary conditions, (d) the technical specifications, and (e) any addenda describing changes published to these original contract documents. Contract Agreement •As with other bid package components, standard forms for the contract agreement for a variety of contractual formats are available from various professional organizations. •Forms for the stipulated (lump) sum and negotiated (cost of work plus a fee) type contract are given in Appendixes C and D. Time Extensions •Once the formal contract has been signed, certain aspects of the contractor’s activity during construction must be considered. •Often circumstances beyond the contractor’s control, which could not have been reasonably anticipated at the time of bidding, lead to delays. •These delays make it difficult or impossible to meet the project completion date. •In such cases the contractor will request an extension of time to offset the delay. •These time extensions, if granted, act to increase the duration of the project. •Procedures for dealing with time extensions are established in the general conditions of the contract. •Claims for extension of time must be based on delays that are caused by the owner or the owner’s agents or on delays due to Acts of God. Time Extensions •Delays that result from design errors or changes are typical of owner-assignable delays and are not uncommon. •A study of delay sources on government contracts indicated that a large percentage of all delays can be traced to the reconciliation of design-related problems (see Table 3.1). •Weather delays are typical of the so-called act of God type delay. •Normal weather, however, is not justification for the granting of a time extension. Time Extensions Change Orders •Since the contract documents are included by reference in the formal agreement, the lines on the drawings, the words in the technical specifications, and all other aspects of the contract documentation are legally binding. •Any alteration of these documents constitutes an alteration of the contract. •As will be discussed in Chapter 4, certain contractual formats such as the unit-price contract have a degree of flexibility. •However, the stipulated or lumpsum contract has virtually no leeway for change or interpretation. Change Orders •Changes that are dictated, for any reason, during construction represent an alteration of a legal arrangement and, therefore, must be formally handled as a modification to the contract. •These modifications to the original contract, which themselves are small augmenting contracts, are called change orders. Change Orders •Changes that are dictated, for any reason, during construction represent an alteration of a legal arrangement and, therefore, must be formally handled as a modification to the contract. •These modifications to the original contract, which themselves are small augmenting contracts, are called change orders. Change Orders •Procedures for implementing change orders are specified in the general conditions of the contract. •Since change orders are minicontracts, their implementation has many of the elements of the original contract bid cycle. •The major difference is that there is no competition, since the contractor has already been selected. Change Orders •Normally, a formal communication of the change to include scope and supporting technical documents is sent to the contractor. •The contractor responds with a price quotation for performing the work, which constitutes his or her offer. •The owner can accept the offer or attempt to negotiate (i.e., make a counteroffer). •This is, of course, the classical contractual cycle. •Usually, the contractor is justified in increasing the price to recover costs due to disruption of the work and possible loss of job rhythm. •If the original contract documents were poorly scoped and prepared, the project can turn into a patchwork of change orders. •This can lead to a sharpening of the adversary roles of the contractor and the owner and can substantially disrupt job activities. Changed Conditions •Engineering designs are based on the project site conditions as they are perceived by the architect/engineer (A/E) or design professional. •For structural and finish items as well as mechanical and electrical systems above ground, the conditions are constant and easily determined. •Variation in wind patterns leading to deviation from original design criteria may pose a problem. •But normally, elements of the superstructure of a facility are constructed in a highly predictable environment. Changed Conditions •This is not the case when designing the subsurface and site topographical portions of the project. •Since the ability to look below the surface of the site is limited, the designer relies on approximations that indicate the general nature of the soil and rock conditions below grade. •The designer’s ‘‘eyes’’ in establishing the design environment are the reports from subsurface investigations. •These reports indicate the strata of soil and rock below the site based on a series of bore holes. •These holes are generally located on a grid and attempt to establish the profile of soil and rock. Changed Conditions •The ability of the below-grade area to support weight may be established by a grid of test piles. •The money available for this design activity (i.e., subsurface investigation) varies, and an inadequate set of bore logs or test piles may lead to an erroneous picture of subsurface characteristics. •The engineer uses the information provided by the subsurface investigation to design the foundation of the facility. •If the investigation is not extensive enough, the design can be inadequate. Changed Conditions •The information provided from the subsurface investigation is also the contractor’s basis for making the estimate of the excavation and foundation work to be accomplished. •Again, if the investigation does not adequately represent the site conditions, the contractor’s estimate will be affected. •The topographic survey of the site is also a basis for estimate and, if in error, will impact the estimate and price quoted by the contractor. •If the contractor feels the work conditions as reflected in the original investigation made available for bidding purposes are not representative of the conditions ‘‘as found,’’ he or she can claim a changed condition. Changed Conditions •For instance, based on the boring logs, a reasonable estimate may indicate 2,000 cubic yards of soil excavation and 500 cubic yards of rock. •After work commences, the site may be found to contain 1,500 cubic yards of rock and only 1,000 cubic yards of soil. •This, obviously, substantially affects the price of excavation and would be the basis for claiming a changed condition. •If the owner accepts the changed condition, the extended scope of work represented will be included in the contract as a change order. •If the owner does not accept the changed condition claim, the validity of the claim must be established by litigation or arbitration.