Spec No.

: LYX22112102
Revision: 1.0
Date: 2022-11-23
Tech. Specification: GD/TC/400439-2019

Aluminum Conductors Carbon Fiber

Core Reinforced

Prepared by:
Technical Support Engineer

Checked by:

Technical Support Engineer

Approved by:
Technical Executive
 Contents

1. Scope ................................................................................................................................. 3

2. Normative references......................................................................................................... 3

3. Technical particulars ......................................................................................................... 4

4. Tests ................................................................................................................................... 6

5. Inspection .......................................................................................................................... 6

6. Packaging and package marking ....................................................................................... 6

1. Scope

1.1 This specification is provided by Hengtong Optic-Electric Co.,Ltd(HTGD) ,it shall be as the
technical part of contract.

1.2 This specification describes the minimum requirements for the design, manufacture and
test of Aluminum Conductors Carbon Fiber core Reinforced(JLRX1/F) and our offer is based on
this specification.

2. Normative references

The design, materials and tests of the conductors shall conform generally to the following standards, in
case of conflict, the requirements of this specification shall be taken precedence over the following
normative documents :

GB/T 29324 Fiber reinforced polymer matrix composite core for overhead
electrical conductors
GB/T 29325 Annealed aluminum formed wires for overhead electrical conductors
GB/T 32502 Overhead electrical stranded conductors composite core reinforced
ASTM B 857 Standard Specification for Shaped Wire Compact
Concentric-Lay-Stranded Aluminum Conductors, Coated-Steel Supported
ASTM B 609 Standard Specification for Aluminum 1350-H19 Round Wire,
Annealed and Intermediate Tempers, for Electrical Purposes
ASTM B 987 Standard specification for carbon fiber composite core for use
in overhead electrical conductors
3. Technical particulars

3.1 Constructure drawing

3.2 Technical particulars and guarantees

Table 1-Technical Data Schedule for JLRX1/F

Description Unit Guaranteed value

Conductor name - LAPWING
Layers and number of No./No. 3/36
aluminum wires
Structure
Number and diameter of No./mm 1/9.78
Composite core
Total mm² 1062.6
Calculated Aluminum wire mm² 987.5
area
Composite core mm² 75.1
Overall diameter mm 38.2±1%
Approx. mass of conductor kg/km 2887±2%
DC resistance at 20 ℃, Max. Ω/km 0.02841
Rated strength, Min. kN 218.99
Max. allowable continuous operation ℃ 180
temperature
*Ampacity @ 100℃, min A 1660
*Ampacity @ 180℃, min A 2547
Inner aluminum layer - 10～16

Lay ratio Outer aluminum layer - 10～14

The lay ratio of a given layer of the conductor
For multiple layer - shall be less than adjacent inner layer.
Direction of outer layer - Right

Note : *Ampacity values calculated refer to standard IEEE 738 and based on 60Hz, 40℃ ambient
temperature， 0.5 solar absorbtivity, 0.5 emissivity, 0.61m/s wind and 0.1033W/cm²solar radiation at
operation temperatures of 100℃ and 180℃.
 Table 2-Technical Data Schedule for Trapezoidal Aluminum Wire

Description Unit Guaranteed value

Shape of aluminum wires - Trapezoid
Diameter tolerance - ±2%d
Resistivity at 20℃, Max. nΩ·m 27.367
Tensile strength MPa 60~95

Note : “d” represents the diameter of equivalent round aluminum wire.

Table 3-Technical Data Schedule for Carbon Fiber Core

Description Unit Guaranteed value

Diameter mm 9.78
Diameter tolerance mm ±0.05
Value f, Max. mm 0.05
Tensile strength, Min. MPa 2158
Wrapping Test - 55D* ,1turn, no fracture
Torsion test - 170D*, 1turn, no fracture
Allowable continuous operation temp, Max. ℃ 180
Glass transition temperature test(DMA), Min. ℃ 205
Note : “D” represents the diameter of carbon fiber core.
4. Tests

The factory acceptance tests for finished conductor shall be carried out as this specification, and shall
meet the requirement. The detailed test items are as below:
Table 4- FAT Test Items Schedule

No. Test Items

1 Aluminum wire
1.1 Structure and dimension
1.2 Resistivity at 20℃
1.3 Tensile strength
2 Carbon fiber core
2.1 Structure and dimension
2.2 Tensile strength
2.3 Wrapping Test
2.4 Torsion
2.5 Glass transition temperature test(DMA)
3 Completed conductor
3.1 Surface condition
3.2 Overall diameter
3.3 Lay ratio and direction of lay
3.4 DC resistance at 20 ℃
3.5 Mass of conductor per unit

5. Inspection

All inspections and tests shall be made at the plant of HTGD unless mutually agreed between the plant
and the purchaser at the time of purchase and shall be so conducted as not to interfere unnecessarily with
the plant's operations. The plant shall afford the inspector , representing the purchaser, all necessary and
sufficient testing facilities in order to satisfy him that the material is being furnished in accordance with
this specification.

6. Packaging and package marking

6.1 The conductors shall be supplied wound on suitable non-returnable drums. The last layer of
conductors shall have a waterproof film and the drums shall be covered with wooden batten to provide the
conductors with physical protection during transportation and during ordinary storage and handling
operations.

6.2 The package marking shall appear on the outside of each drum refer to requirement of purchaser.