Spec No.

: RD-FR-003

TECHNICAL SPECIFICATION
Aluminum Clad Steel Core

A August 26, 2019 Aswar Dedy Wuwh

Version Date Prepared Reviewed Approved

Address: L33, Unit 7,APL Tower Office , Central Park Jl.S.Parman Raya Kav,28, Jakarta Barat 11470
Tel: + 021-29337670 Email: indonesia@zttcable.com Website: http://www.zttindonesia.com
1. SCOPE
This specification covers the general requirements and performance of conductor which ZTT offered
including electrical characteristics, mechanical characteristics, packing information etc.

2. QUALITY CONTROL STANDARD

ISO 9001 Quality Management Systems

ISO 14001 Environmental Management Systems

OHSAS 18001 Occupational Health and Safety Management Systems

3. TEST AND INSPECTION

ACS strand shall be accordance with applicable standard of ACSR/AS Conductor and requirements of
customer. The following test items shall be carried out according to corresponding reference.

No Item Reference

Tests for Aluminum-Clad Steel wire

1 Appearance IEC 61232

2 Surface quality IEC 61232

3 Diameter test IEC 61232

4 Tensile strength IEC 61232

5 stress at 1% extension IEC 61232

6 Elongation IEC 61232

7 Torsion test IEC 61232

8 Resistivity IEC 61232

9 Minimum thickness of aluminum IEC 61232

Tests for Aluminum-Clad Steel Conductor

1 Overall diameter IEC 61089

2 Linear density IEC 61089

3 Number of the wire IEC 61089

4 Lay ratio and direction of lay IEC 61089

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4. CONSTRUCTION AND SPECIFICATION FOR ACS
4.1. Conductor Structure
ACS-7/3,21

ACS Wire

4.1.1. Conductor Technical Structure

Parameter Unit Value

Standard / IEC 61232/61089
Structure No./mm 7/3.21
Cross-sectional area mm2 56.65
Overall diameter mm 9.63
Weight kg/km 374.93
Rated breaking strength kN 68.0
Max. DC resistance at 20℃ Ω/km 1.5034
Final modulus of elasticity GPa 162.0
Coefficient of linear expansion 1/℃ 13.0×10-6
Temperature coefficient of resistance 1/℃ 0.0036
Direction of the outer layer / Left-hand
Dropping Point ℃ 120
Lay ratio times 16-26
4.1.2. Properties of Aluminum Clad Steel Wire (Before Stranding)

Parameter Unit Value

Standard / IEC 61232
Diameter & Deviation mm 3.21±0.048
Tensile stress MPa 1340
Min. stress at 1% extension MPa 1200
Min. elongation at fracture (250mm) % 1.5
Minimum aluminum thickness mm 0.161
Max. resistivity at 20℃ Ω·mm2/m 0.08480
Note: All Sizes and Values are Nominal Value
*Grease only central wire

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5. PACKING AND DRUM FOR CONDUCTOR
The required marking shall be printed with a weather-proof material on the outsides of drum according to
customer’s requirement.
strap

wood lagging

Drum Dimensions Gross

Drum
Weight Drum
Cable Type Length D d B b A (Approx.) Type
(m) mm mm mm mm mm kg

2000 1000 600 700 540 80 825

ACS 7/3.21 Steel-wooden
4000 1400 900 700 540 80 1645

Note: 1) Wood lagging is sealed inside. 2) The strap is made of plastic tape.

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