Spec No.

: ZTT 18-85025

TECHNICAL SPECIFICATION
Thermal Resistant Aluminum-Alloy Conductors, Aluminum
Clad Steel Reinforced

A March 20, 2018 Vivian Peter Felix

Version Date Prepared Reviewed Approved

Address: No.5, Zhongtian road, Nantong economic and technological development zone, Jiangsu Province, China
Tel: +86-513-89191138 Fax: +86-513-8359 9670 Zip code: 226010 Website: www.zttcable.com
1. SCOPE
This specification covers the general requirements and performance of conductor which ZTT offered
including electrical characteristics, mechanical characteristics, packing information etc.

2. QUALITY CONTROL STANDARD

ISO 9001 Quality Management Systems

ISO 14001 Environmental Management Systems

OHSAS 18001 Occupational Health and Safety Management Systems

3. TEST AND INSPECTION

TACSR/AS shall be accordance with applicable standard of TACSR/AS and requirements of customer.
The following test items shall be carried out according to corresponding reference.

No Item Reference

Tests for Aluminum clad steel Wire

1 Dimensions IEC 61232-1993

2 Tensile strength IEC 61232-1993

3 Elongation IEC 61232-1993

4 Torsion IEC 61232-1993

5 Min. aluminum thickness IEC 61232-1993

6 Resistivity IEC 61232-1993

Tests for TAL Wire

1 Dimensions IEC 62004-2007

2 Tensile strength IEC 62004-2007

3 Elongation IEC 62004-2007

4 Wrapping IEC 62004-2007

5 Resistivity test IEC 62004-2007

Tests for Conductor

1 Dimensions IEC 61089-1997

2 Lay ratio and direction of lay IEC 61089-1997

3 Number and type of wires IEC 61089-1997

4 Mass per unit length IEC 61089-1997

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4. CONSTRUCTION AND SPECIFICATION FOR TACSR/AS
4.1. Conductor Structure
TACSR/AS-410mm2

ACS Wire

TAL Wire

4.1.1 Conductor Technical Structure

Parameter Unit Value

Center: 20.3% IACS ACS wire 1/3.50

Layer 1: 20.3% IACS ACS wire 6/3.50

Structure Nos./mm
Layer 2: TAL wire 10/4.50

Layer 3: TAL wire 16/4.50

Standard / IEC 61089/61232/62004

Stranding direction of outer layer Direction Right

Conductor diameter mm 28.50

Cross section mm2 480.8

Conductor weight kg/km 1587.6

Rated tensile strength kN 136.32

Modulus of Elasticity GPa 70

Coefficient of linear expansion 10-6/℃ 19.3

Max. DC Resistance at 20℃ Ω/km 0.06722

All inner layer 10-16
Aluminum layer
Lay ratio times Outer layer 10-14
Aluminum-clad steel layer 16-26
*ACS wire: Aluminum clad steel wire

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4.1.2 Properties of TAL Wire (Before Stranding)

Parameter Unit Value

Diameter and tolerance mm 4.50±0.05

Min. tensile strength MPa 162

Min. elongation at 250mm % 1.7

Max. resistivity at 20℃ Ω·mm2/m 0.028735

4.1.3 Properties of ACS Wire (Before stranding)

Parameter Unit Value

Diameter and tolerance mm 3.50±0.053

Min. tensile strength MPa 1270

Min. tension at 1% elongation MPa 1140

Min elongation at 250 mm at fracture % 1.5

Min. aluminum thickness mm 0.175

Min. conductivity % IACS 20.3

Max. resistivity at 20℃ Ω·mm2/m 0.08480

Note: All Sizes and Values are Nominal Value

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5. PACKING AND DRUM FOR CONDUCTOR
The required marking shall be printed with a weather-proof material on the outsides of drum according to
customer’s requirement.
strap

wood lagging

Drum Dimensions Gross

Drum
Weight Drum
Cable Type Length D d B b A (Approx.) Type
(m) mm mm mm mm mm kg

TACSR/AS-410mm2 1500 1750 900 1100 900 105 2560 Steel-wooden

TACSR/AS-410mm2 1000 1600 900 1100 900 105 1740 Steel-wooden

TACSR/AS-410mm2 1200 1650 900 1100 900 105 2060 Steel-wooden

Note:
1) Wood lagging is sealed inside.

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