Spec No.

: LYX23080803
Revision: 1.0
Date: 2023-08-08
Tech. Specification: GD/TC/400439-2023

Aluminum Conductors, Coated

Steel Reinforced

Prepared by:
Technical Support Engineer

Checked by:

Technical Support Engineer

Approved by:
Technical Executive
 Contents

1. Scope ................................................................................................................................. 3

2. Normative references......................................................................................................... 3

3. Technical particulars ......................................................................................................... 3

4. Tests ................................................................................................................................... 5

5. Inspection .......................................................................................................................... 7

6. Packaging and package marking ....................................................................................... 7

1. Scope

1.1 This specification is provided by Hengtong Optic-Electric Co.,Ltd(HTGD) ,it shall be as the
technical part of contract.

1.2 This specification describes the minimum requirements for the design,manufacture and
test of Aluminum Conductors, Coated Steel Reinforced (ACSR) and our offer is based on
this specification.

2. Normative references

The design, materials and tests of the conductors shall conform generally to the following standards, in
case of conflict, the requirements of this specification shall be taken precedence over the following
normative documents :

IEC 61089 Round wire concentric lay overhead electrical stranded conductors

IEC 60889 Hard-drawn aluminum wire for overhead line conductors

IEC 60888 Zinc coated steel wires for stranded conductors

IEC 61394 Characteristics of grease for aluminum, aluminum alloy and steel bare conductors

3. Technical particulars

3.1 Constructure drawing

3.2 Technical particulars and guarantees

Table 1-Technical Data Schedule for ACSR

Description Unit Guaranteed value

Type - ACSR
Conductor size mm² 380/50
Aluminum wire No./mm 54/3.00
Structure
Steel wire No./mm 7/3.00
Total mm² 431.18
Calculated area Aluminum wire mm² 381.70
Steel wire mm² 49.48
Overall diameter mm 27.0
Approx. mass of conductor excluding grease kg/km 1442.8
Mass of grease, min kg/km 52
Drop point of grease，min ℃ 220
DC resistance at 20 ℃, max. Ω/km 0.0757
Rated strength kg 12310
Steel layer - 16～26
Inner aluminum layer - 10～16
Lay ratio
Middle aluminum layer - 10～16
Outer aluminum layer - 10～14
Direction of outer layer - Right
 Table 2-Technical Data Schedule for Aluminum Wire before Stranding

Description Unit Guaranteed value

Diameter mm 3.00
Diameter tolerance mm ±0.03
Resistivity at 20℃, Max. nΩ·m 28.264
Tensile strength, Min. MPa 170

Table 3-Technical Data Schedule for Galvanized Steel Wire before Stranding

Description Unit Guaranteed value

Diameter mm 3.00
Diameter tolerance mm ±0.05
Tensile strength, Min. MPa 1310
Stress at 1% extension, Min MPa 1140
Area density of coating, Min g/m2 244
Min no. of one
Uniformity of zinc coating minutes dips 3

Before Stranding % 4.0

Elongation in 200mm, Min.
After Stranding % 3.5
4. Tests

The factory acceptance tests for finished conductor shall be carried out as this specification & IEC 61089,
and shall meet the requirements. The detailed test items are as below:

Table 4- Test Items Schedule for ACSR

No. Test Items
1 Aluminum wire
1.1 Structure and dimension
1.2 Tensile strength
1.3 Resistivity at 20℃
1.4 Wrapping test
2 Galvanized steel wire
2.1 Structure and dimension
2.2 Tensile strength
2.3 Stress at 1% extension
2.4 Elongation in 250mm
2.5 Adhesion Property of Coating
2.6 Wrapping test
2.7 Area density of coating
2.8 Torsion Test
3 Completed conductor
3.1 Surface condition
3.2 Overall diameter
3.3 Lay ratio and direction of lay
3.4 DC resistance at 20℃
3.5 Mass of grease
3.6 Drop point of grease
3.7 Mass of conductor excluding grease
5. Inspection

All inspections and tests shall be made at the plant of HTGD unless mutually agreed between the plant
and the purchaser at the time of purchase and shall be so conducted as not to interfere unnecessarily with
the plant's operations. The plant shall afford the inspector , representing the purchaser, all necessary and
sufficient testing facilities in order to satisfy him that the material is being furnished in accordance with
this specification.

6. Packaging and package marking

6.1 The conductors shall be supplied wound on suitable non-returnable drums. The last layer of
conductors shall have a waterproof film and the drums shall be covered with wooden batten to provide the
conductors with physical protection during transportation and during ordinary storage and handling
operations.

6.2 The package marking shall appear on the outside of each drum according to the requirement of
purchaser.