Pages From AMM 44-25-00 GoGo 2KU

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DOCUMENT Production WHEN PRINTED Status Date: 02/03/2021
INTELSAT INFLIGHT LLC

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CHICAGO, ILLINOIS 60606
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Aircraft
Maintenance Manual
AIRCELL BROADBAND SERVICES (ABS) SYSTEM WITH 2KU SYSTEM

(ABS-2KU)
D19114-21515 D19114-22115 D13114-30015
P13114-21815 D13114-22215 D13114-30215
D19114-21915
INTELSAT INFLIGHT LLC DOCUMENT NO. D12444-A320-2KU

AIRBUS A320 SERIES AIRCRAFT
THIS INFORMATION IS SUBJECT TO U.S. EXPORT CONTROLS AND IS AUTHORIZED FOR EXPORT
ONLY TO THE INTENDED COUNTRY OF ULTIMATE DESTINATION FOR USE BY THE INTENDED END-
USER(S). IT MAY NOT BE RESOLD, TRANSFERRED, OR OTHERWISE DISPOSED OF, TO ANY OTHER
COUNTRY OR TO ANY PERSON OTHER THAN THE INTENDED END-USER(S), EITHER IN ITS ORIGINAL
FORM OR AFTER BEING INCORPORATED INTO OTHER DOCUMENTS, WITHOUT FIRST OBTAINING
APPROVAL FROM THE U.S. GOVERNMENT OR AS OTHERWISE AUTHORIZED BY U.S. LAW AND
REGULATIONS. ECCN EAR99.
Page TP-1
Initial Issue Date: Apr 10/2019 44-25-00 Rev E
Jan 12/2021
Number: D12444-A320-2KU Rev: E Status: Released

Aircraft Maintenance Manual
SEE TITLE PAGE FOR PART NUMBERS
COPYRIGHT: 2021 INTELSAT INFLIGHT LLC
All rights reserved.
PROPRIETARY NOTICE
FREEDOM OF INFORMATION ACT (5 USC 552) AND DISCLOSURE OF CONFIDENTIAL INFORMATION

GENERALLY (18 USC 1905)
This document contains proprietary information which is the property of Intelsat Inflight LLC. This document
and the information contained herein are the property of Intelsat Inflight LLC. Recipient agrees to hold all such
information in confidence and agrees it shall be used only in accordance with applicable agreements and shall
not be used for any other purpose. Recipient agrees not to disclose such information to any third party except
as provided for in agreements. Copying or disclosure by anyone without written permission is not authorized
and may result in criminal and/or civil liability. Recipient, by the acceptance, use, or retention of this document,
acknowledges and agrees to the foregoing, and to maintain the contents in confidence. The information
disclosed herein falls within exemption (b)(4) of 5 USC 552 and the prohibitions of 18 USC 1905.
We welcome your comments concerning this manual. Although every effort has been made to prevent errors,
some may occur. When reporting a specific problem, please describe it briefly and include the manual number,
the paragraph or figure number, and the page number.
Intelsat Inflight LLC

111 North Canal Street, Suite 1500
Chicago, IL 60606
Product Support E-Mail: AMCC@gogoair.com

Technical Publications E-Mail: TechPubsAdmin@gogoair.com
Website: www.gogoair.com
EFFECTIVITY
Airbus A320 Series 44-25-00
Page TP-2
Jan 12/2021

TO: HOLDERS OF AIRCRAFT MAINTENANCE MANUAL (AMM) D12444-A320-2KU, REVISION D DATED

SEP 01/2020 FOR AIRCELL BROADBAND SERVICES (ABS) SYSTEM WITH 2KU SYSTEM
(ABS-2KU), PART NUMBERS D19114-21515, D19114-22115, P13114-21815, D19114-21915,
D13114-22215, D13114-30015, AND D13114-30215.
REVISION NO. E, DATED JAN 12/2021
HIGHLIGHTS
Replace all copies of AMM D12444-A320-2Ku, Revision D with Revision E.
Change bars are used when technical content has been added or updated. Editorial changes such as format
changes, do not require a change bar.
The highlights of the changes are given below. The changes apply to all subsystems covered by this
publication unless otherwise noted in the Effectivity column.
SECTION DESCRIPTION OF CHANGE EFFECTIVITY
Title Page Updated the revision and issue date; updated the All
masthead format.
Record of Revisions Added revision E. All
List of Effective Pages Updated the issue date; added and removed pages as All
required.
Inspection/Check Added notes to radome sealant inspection. Updated All

Tables 604 and 605. Updated LRU inspection section.
Updated Tables 612 and 613.
Repair Updated Section 3, 4 and 5 - Sealant Repair Materials. All

Updated Sections 10 and 11 - sealant repair
procedures for sealant between the radome and aero
seals. Updated Sections 12 and 13 - sealant repair for
sealant between the aero seals and the aircraft skin.
Removal/Installation RX/TX Added Table 401: Antenna Part Numbers and Attached 020
Antennas Cover Plates. Updated Table Numbers. Added Fig 401
RX and TX Antennas with top and bottom covers.
Updated figure numbers. Updated instructions for
antenna covers.
Removal/Installation Updated Table 402: Materials, Radome Removal/ 020

Radome Installation
Removal/Installation Updated Table 402: Materials, Adapter plate Removal/ 020

Adapter Plate Installation
All Sections All pages were revised to incorporate new logo and All
corporate entity. No change bars were used for this
change.
EFFECTIVITY
Page Highlights-1
Jan 12/2021
Intelsat Inflight LLC – Proprietary use or disclosure of the information contained herein is subject to the restrictions on Page TP-2.
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY
Page Highlights-2
Jan 12/2021
RECORD OF REVISIONS
REVISION ISSUE DATE BY
A Apr 10/2019 Tech Pubs
B Oct 2/2019 Tech Pubs
C Nov 15/2019 Tech Pubs
D Sep 01/2020 Tech Pubs
E Jan 12/2021 Tech Pubs
EFFECTIVITY
Page ROR-1
Jan 12/2021
EFFECTIVITY
Page ROR-2
Jan 12/2021
RECORD OF TEMPORARY REVISIONS
Keep this record in the front of this document.
When a temporary revision is received:
(1) Put the temporary revision page(s) into this document.
(2) Enter the Temporary Revision (TR) number, issue date, insertion date, your initials, and the page
number in the form given below.
When a permanent revision is received:
(1) Remove the temporary revision page(s) and put the permanent revision into this document.
(2) Enter the removal date and your initials in the form given below.
TEMP ISSUE INSERTED REMOVED

PAGE NO.
REV NO. DATE DATE BY DATE BY
EFFECTIVITY
Page RTR-1
Jan 12/2021
EFFECTIVITY
Page RTR-2
Jan 12/2021
UNCONTROLLED DOCUMENT WHEN PRINTED
American Airlines
A320 LUS
GOGO_2KU_AMM-CABIN
RECORD OF AIRLINE REVISIONS
Retain this record in the front of the manual. Record the information in the table below.
SECTION ISSUE DATE RTPC DESCRIPTION

44-25-00-710-801-A01 6/18/19 RTPC SMAZ-BD2PCB Incorporated Technical
Bulletin information
44-25-00-860-802-A01 10/19/2022 RTPC SMAZ-CJEHJE Added "or TM3" after TM2. In
44-25-12-720-801-A01 listed sections.
Page 1 of 1
SERVICE BULLETIN LIST
Keep this record in the front of this document.

This list provides the Technical Bulletin, Service Bulletin (SB), or Service Information Letter (SIL) document
number, issue date, incorporation date, and subject title. When an SB or SIL does not affect the manual, the
words NO EFFECT are shown in the service bulletin INCORPORATION DATE column. Incorporation of
service bulletins is recommended but not required unless mandated by airworthiness authorities.
SERVICE
ISSUE INCORPORATION
BULLETIN SUBJECT TITLE
DATE DATE
NUMBER
RADOME-44-0150, May 24/2018 Apr 10/2019 Alternate Radome Sealant Application
Revision B
INSPECT-44-0151, Nov 15/2018 Apr 10/2019 Gore Vent Check (This Technical Bulletin is
Revision B Superseded By Technical Bulletin INSPECT
44-0150)
ABS-TB-44-0150, Mar 15/2019 Apr 10/2019 Remove and Replace Attenuator
Revision A
P13509-44-0150, Apr 1/2019 Nov 15/2019 Air Tray Fan Filter Cleaning/Inspection
Revision C (This Technical Bulletin is Superseded By
Technical Bulletin INSPECT 44-0150)
2KU-RTS-44-0150, May 29/2020 Nov 15/2019 Adjustment and Test of 2KU System
Revision K Components
INSPECT-44-0150, Jul 02/2019 Nov 15/2019 Inspection and Cleaning of All 2KU, KU, ATG,
Revision E ATG4 Components
A319/32X-44-0150, Feb 27/2019 Nov 15/2019 Skirt Seal Backer Plate Replacement
Revision C
A319/32X-44-0151, Oct 27/2017 Apr 10/2019 Antenna Mesh Shield Removal
Revision A
A319-32X-44-0152, Jan 29/2019 Apr 10/2019 Deflector Installation
Revision J
A319-32X-44-0153, Apr 15/2019 Sep 01/2020 2Ku Gate-To-Gate Cabin Wiring Upgrade
Revision A
A319-32X-44-0154, Jul 20/2020 Sep 01/2020 SACL Upgrade
Revision A
RADOME-44-0151 Nov 19/2020 Jan 12/2021 2Ku Radome Sealant Inspection and Repair
Revision D
EFFECTIVITY
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EFFECTIVITY
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Jan 12/2021
LIST OF EFFECTIVE PAGES
SUBJECT ATA NO. PAGE DATE SUBJECT ATA NO. PAGE DATE
Title Page 44-25-00 TP-1 Jan 12/2021 Table of Contents TOC-14 Jan 12/2021
TP-2 Jan 12/2021 (Cont) TOC-15 Jan 12/2021
TOC-16 Jan 12/2021
Record of 44-25-00 ROR-1 Jan 12/2021 TOC-17 Jan 12/2021
Revisions ROR-2 Jan 12/2021 TOC-18 Jan 12/2021
TOC-19 Jan 12/2021
Record of 44-25-00 RTR-1 Jan 12/2021 TOC-20 Jan 12/2021
Temporary RTR-2 Jan 12/2021
Revisions Introduction 44-25-00 Intro-1 Jan 12/2021
Intro-2 Jan 12/2021
Service Bulletin 44-25-00 SBL-1 Jan 12/2021 Intro-3 Jan 12/2021
List SBL-2 Jan 12/2021 Intro-4 Jan 12/2021
Intro-5 Jan 12/2021
List of Effective 44-25-00 LEP-1 Jan 12/2021 Intro-6 Jan 12/2021
Pages LEP-2 Jan 12/2021 Intro-7 Jan 12/2021
LEP-3 Jan 12/2021 Intro-8 Jan 12/2021
LEP-4 Jan 12/2021 Intro-9 Jan 12/2021
LEP-5 Jan 12/2021 Intro-10 Jan 12/2021
LEP-6 Jan 12/2021 Intro-11 Jan 12/2021
LEP-7 Jan 12/2021 Intro-12 Jan 12/2021
LEP-8 Jan 12/2021 Intro-13 Jan 12/2021
LEP-9 Jan 12/2021 Intro-14 Jan 12/2021
LEP-10 Jan 12/2021 Intro-15 Jan 12/2021
Intro-16 Jan 12/2021
Table of Contents 44-25-00 TOC-1 Jan 12/2021 Intro-17 Jan 12/2021
TOC-2 Jan 12/2021 Intro-18 Jan 12/2021
TOC-3 Jan 12/2021
TOC-4 Jan 12/2021 System 44-25-00 1 Jan 12/2021
TOC-5 Jan 12/2021 Description 2 Jan 12/2021
TOC-6 Jan 12/2021 3 Jan 12/2021
TOC-7 Jan 12/2021 4 Jan 12/2021
TOC-8 Jan 12/2021
TOC-9 Jan 12/2021 Component 44-25-00 1 Jan 12/2021
TOC-10 Jan 12/2021 Locations 2 Jan 12/2021
TOC-11 Jan 12/2021 3 Jan 12/2021
TOC-12 Jan 12/2021 4 Jan 12/2021
TOC-13 Jan 12/2021 5 Jan 12/2021
EFFECTIVITY
Page LEP-1
Jan 12/2021
Component 44-25-00 6 Jan 12/2021 Component 44-25-00 22 Jan 12/2021
Locations 7 Jan 12/2021 Descriptions 23 Jan 12/2021
(Cont) 8 Jan 12/2021 (Cont) 24 Jan 12/2021
9 Jan 12/2021 25 Jan 12/2021
10 Jan 12/2021 26 Jan 12/2021
11 Jan 12/2021 27 Jan 12/2021
12 Jan 12/2021 28 Jan 12/2021
13 Jan 12/2021 29 Jan 12/2021
14 Jan 12/2021 30 Jan 12/2021
15 Jan 12/2021 31 Jan 12/2021
16 Jan 12/2021 32 Jan 12/2021
17 Jan 12/2021 33 Jan 12/2021
18 Jan 12/2021 34 Jan 12/2021
19 Jan 12/2021 35 Jan 12/2021
20 Jan 12/2021 36 Jan 12/2021
21 Jan 12/2021 37 Jan 12/2021
22 Jan 12/2021 38 Jan 12/2021
39 Jan 12/2021
Component 44-25-00 1 Jan 12/2021 40 Jan 12/2021
Descriptions 2 Jan 12/2021 41 Jan 12/2021
3 Jan 12/2021 42 Jan 12/2021
4 Jan 12/2021
5 Jan 12/2021
6 Jan 12/2021 ABS-2Ku System 44-25-00 201 Jan 12/2021
7 Jan 12/2021 Maintenance 202 Jan 12/2021
8 Jan 12/2021 Practices 203 Jan 12/2021
9 Jan 12/2021 204 Jan 12/2021
10 Jan 12/2021 205 Jan 12/2021
11 Jan 12/2021 206 Jan 12/2021
12 Jan 12/2021 207 Jan 12/2021
13 Jan 12/2021 208 Jan 12/2021
14 Jan 12/2021 209 Jan 12/2021
15 Jan 12/2021 210 Jan 12/2021
16 Jan 12/2021 211 Jan 12/2021
17 Jan 12/2021 212 Jan 12/2021
18 Jan 12/2021 213 Jan 12/2021
19 Jan 12/2021 214 Jan 12/2021
20 Jan 12/2021 215 Jan 12/2021
21 Jan 12/2021 216 Jan 12/2021
EFFECTIVITY
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Jan 12/2021
217 Jan 12/2021 Inspection/Check 44-25-00 614 Jan 12/2021
218 Jan 12/2021 (Cont)
219 Jan 12/2021
220 Jan 12/2021 Cleaning 44-25-00 701 Jan 12/2021
221 Jan 12/2021 702 Jan 12/2021
222 Jan 12/2021 703 Jan 12/2021
223 Jan 12/2021 704 Jan 12/2021
224 Jan 12/2021
225 Jan 12/2021 Repair 44-25-00 801 Jan 12/2021
226 Jan 12/2021 802 Jan 12/2021
227 Jan 12/2021 803 Jan 12/2021
228 Jan 12/2021 804 Jan 12/2021
229 Jan 12/2021 805 Jan 12/2021
230 Jan 12/2021 806 Jan 12/2021
231 Jan 12/2021 807 Jan 12/2021
232 Jan 12/2021 808 Jan 12/2021
809 Jan 12/2021
Adjustment/Test – 44-25-00 501 Jan 12/2021 810 Jan 12/2021
ABS-2Ku System 502 Jan 12/2021 811 Jan 12/2021
Test 503 Jan 12/2021 812 Jan 12/2021
504 Jan 12/2021 813 Jan 12/2021
505 Jan 12/2021 814 Jan 12/2021
506 Jan 12/2021 815 Jan 12/2021
507 Jan 12/2021 816 Jan 12/2021
508 Jan 12/2021
Removal/ 44-25-03 401 Jan 12/2021
Inspection/Check 44-25-00 601 Jan 12/2021 Installation – 402 Jan 12/2021
602 Jan 12/2021 Circuit Breakers 403 Jan 12/2021
603 Jan 12/2021 404 Jan 12/2021
604 Jan 12/2021 405 Jan 12/2021
605 Jan 12/2021 406 Jan 12/2021
606 Jan 12/2021 407 Jan 12/2021
607 Jan 12/2021 408 Jan 12/2021
608 Jan 12/2021 409 Jan 12/2021
609 Jan 12/2021 410 Jan 12/2021
610 Jan 12/2021 411 Jan 12/2021
611 Jan 12/2021 412 Jan 12/2021
612 Jan 12/2021 413 Jan 12/2021
613 Jan 12/2021 414 Jan 12/2021
EFFECTIVITY
Page LEP-3
Jan 12/2021
415 Jan 12/2021 Removal/ 44-25-12 401 Jan 12/2021
416 Jan 12/2021 Installation – 402 Jan 12/2021
417 Jan 12/2021 ACPU-2 403 Jan 12/2021
418 Jan 12/2021 404 Jan 12/2021
419 Jan 12/2021 405 Jan 12/2021
420 Jan 12/2021 406 Jan 12/2021
421 Jan 12/2021 407 Jan 12/2021
422 Jan 12/2021 408 Jan 12/2021
409 Jan 12/2021
Circuit Breakers 502 Jan 12/2021 411 Jan 12/2021
412 Jan 12/2021
Removal/ 44-25-04 401 Jan 12/2021
Installation – 402 Jan 12/2021 Adjustment/Test – 44-25-12 501 Jan 12/2021
Relays and 403 Jan 12/2021 ACPU-2 502 Jan 12/2021
Relay Sockets 404 Jan 12/2021 503 Jan 12/2021
405 Jan 12/2021 504 Jan 12/2021
406 Jan 12/2021 505 Jan 12/2021
407 Jan 12/2021 506 Jan 12/2021
408 Jan 12/2021 507 Jan 12/2021
409 Jan 12/2021 508 Jan 12/2021
410 Jan 12/2021
411 Jan 12/2021 Removal/ 44-25-13 401 Jan 12/2021
413 Jan 12/2021 KANDU 403 Jan 12/2021
414 Jan 12/2021 404 Jan 12/2021
415 Jan 12/2021 405 Jan 12/2021
416 Jan 12/2021 406 Jan 12/2021
417 Jan 12/2021 407 Jan 12/2021
418 Jan 12/2021 408 Jan 12/2021
419 Jan 12/2021 409 Jan 12/2021
420 Jan 12/2021 410 Jan 12/2021
411 Jan 12/2021
Relays 502 Jan 12/2021 413 Jan 12/2021
503 Jan 12/2021 414 Jan 12/2021
504 Jan 12/2021
505 Jan 12/2021 Adjustment/Test – 44-25-13 501 Jan 12/2021
506 Jan 12/2021 KANDU 502 Jan 12/2021
EFFECTIVITY
Page LEP-4
Jan 12/2021
Adjustment/Test – 44-25-13 503 Jan 12/2021 Removal/ 44-25-15 409 Jan 12/2021
KANDU (Cont) 504 Jan 12/2021 Installation – 410 Jan 12/2021
505 Jan 12/2021 KRFU (Cont) 411 Jan 12/2021
506 Jan 12/2021 412 Jan 12/2021
Removal/ 44-25-14 401 Jan 12/2021 Adjustment/Test – 44-25-15 501 Jan 12/2021
Installation – 402 Jan 12/2021 KRFU 502 Jan 12/2021
MODMAN 403 Jan 12/2021 503 Jan 12/2021
404 Jan 12/2021 504 Jan 12/2021
405 Jan 12/2021
406 Jan 12/2021 Removal/ 44-25-16 401 Jan 12/2021
408 Jan 12/2021 SACL 403 Jan 12/2021
409 Jan 12/2021 404 Jan 12/2021
410 Jan 12/2021 405 Jan 12/2021
411 Jan 12/2021 406 Jan 12/2021
412 Jan 12/2021 407 Jan 12/2021
413 Jan 12/2021 408 Jan 12/2021
414 Jan 12/2021 409 Jan 12/2021
410 Jan 12/2021
MODMAN 502 Jan 12/2021 412 Jan 12/2021
503 Jan 12/2021 413 Jan 12/2021
504 Jan 12/2021 414 Jan 12/2021
505 Jan 12/2021 415 Jan 12/2021
506 Jan 12/2021 416 Jan 12/2021
507 Jan 12/2021 417 Jan 12/2021
508 Jan 12/2021 418 Jan 12/2021
509 Jan 12/2021 419 Jan 12/2021
510 Jan 12/2021 420 Jan 12/2021
421 Jan 12/2021
Removal/ 44-25-15 401 Jan 12/2021 422 Jan 12/2021
Installation – 402 Jan 12/2021 423 Jan 12/2021
KRFU 403 Jan 12/2021 424 Jan 12/2021
404 Jan 12/2021 425 Jan 12/2021
405 Jan 12/2021 426 Jan 12/2021
406 Jan 12/2021 427 Jan 12/2021
407 Jan 12/2021 428 Jan 12/2021
408 Jan 12/2021 429 Jan 12/2021
EFFECTIVITY
Page LEP-5
Jan 12/2021
Removal/ 44-25-16 430 Jan 12/2021 INTERNET 44-25-17 504 Jan 12/2021
Installation – 431 Jan 12/2021 Switch (Cont)
SACL (Cont) 432 Jan 12/2021
433 Jan 12/2021 Removal/ 44-25-20 401 Jan 12/2021
Worldwide PCS 403 Jan 12/2021
Adjustment/Test – 44-25-16 501 Jan 12/2021 Antennas 404 Jan 12/2021
SACL 502 Jan 12/2021 405 Jan 12/2021
406 Jan 12/2021
Removal/ 44-25-17 401 Jan 12/2021 407 Jan 12/2021
INTERNET 403 Jan 12/2021 409 Jan 12/2021
RESET Switch 404 Jan 12/2021 410 Jan 12/2021
405 Jan 12/2021 411 Jan 12/2021
406 Jan 12/2021 412 Jan 12/2021
407 Jan 12/2021 413 Jan 12/2021
408 Jan 12/2021 414 Jan 12/2021
409 Jan 12/2021 415 Jan 12/2021
410 Jan 12/2021 416 Jan 12/2021
411 Jan 12/2021 417 Jan 12/2021
412 Jan 12/2021 418 Jan 12/2021
413 Jan 12/2021 419 Jan 12/2021
414 Jan 12/2021 420 Jan 12/2021
415 Jan 12/2021
417 Jan 12/2021 Worldwide PCS 502 Jan 12/2021
418 Jan 12/2021 Antennas 503 Jan 12/2021
419 Jan 12/2021 504 Jan 12/2021
420 Jan 12/2021
421 Jan 12/2021 Removal/ 44-25-21 401 Jan 12/2021
423 Jan 12/2021 WI-FI Antennas 403 Jan 12/2021
424 Jan 12/2021 404 Jan 12/2021
425 Jan 12/2021 405 Jan 12/2021
426 Jan 12/2021 406 Jan 12/2021
Adjustment/Test – 44-25-17 501 Jan 12/2021 Removal/ 44-25-24 401 Jan 12/2021
INTERNET 502 Jan 12/2021 Installation – 402 Jan 12/2021
RESET Switch/ 503 Jan 12/2021 ACWAPS 403 Jan 12/2021
EFFECTIVITY
Page LEP-6
Jan 12/2021
Removal/ 44-25-24 404 Jan 12/2021 Adjustment/Test – 44-25-24 504 Jan 12/2021
Installation – 405 Jan 12/2021 ACWAPS (Cont) 505 Jan 12/2021
ACWAPS (Cont) 406 Jan 12/2021 506 Jan 12/2021
407 Jan 12/2021 507 Jan 12/2021
408 Jan 12/2021 508 Jan 12/2021
409 Jan 12/2021
410 Jan 12/2021 Removal/ 44-25-25 401 Jan 12/2021
412 Jan 12/2021 CWAP Discrete 403 Jan 12/2021
413 Jan 12/2021 Antennas 404 Jan 12/2021
414 Jan 12/2021 405 Jan 12/2021
415 Jan 12/2021 406 Jan 12/2021
416 Jan 12/2021
417 Jan 12/2021 Removal/ 44-25-26 401 Jan 12/2021
419 Jan 12/2021 Flight Deck 403 Jan 12/2021
420 Jan 12/2021 Control Panel 404 Jan 12/2021
421 Jan 12/2021 405 Jan 12/2021
422 Jan 12/2021 406 Jan 12/2021
423 Jan 12/2021
425 Jan 12/2021 Flight Deck 502 Jan 12/2021
426 Jan 12/2021 Control Panel 503 Jan 12/2021
427 Jan 12/2021 504 Jan 12/2021
428 Jan 12/2021 505 Jan 12/2021
429 Jan 12/2021 506 Jan 12/2021
430 Jan 12/2021
431 Jan 12/2021 Removal/ 44-25-31 401 Jan 12/2021
433 Jan 12/2021 Air Tray Assembly 403 Jan 12/2021
434 Jan 12/2021 404 Jan 12/2021
435 Jan 12/2021 405 Jan 12/2021
436 Jan 12/2021 406 Jan 12/2021
437 Jan 12/2021 407 Jan 12/2021
438 Jan 12/2021 408 Jan 12/2021
409 Jan 12/2021
ACWAPS 502 Jan 12/2021 411 Jan 12/2021
503 Jan 12/2021 412 Jan 12/2021
EFFECTIVITY
Page LEP-7
Jan 12/2021
Removal/ 44-25-31 413 Jan 12/2021 Compact Flash 403 Jan 12/2021
Installation – 414 Jan 12/2021 Cards 404 Jan 12/2021
Air Tray Assembly 415 Jan 12/2021
(Cont) 416 Jan 12/2021 Removal/ 44-25-42 401 Jan 12/2021
418 Jan 12/2021 USB Flash Drives 403 Jan 12/2021
419 Jan 12/2021 404 Jan 12/2021
420 Jan 12/2021
422 Jan 12/2021 USB Flash Drives 502 Jan 12/2021
423 Jan 12/2021
424 Jan 12/2021 Removal/ 44-25-44 401 Jan 12/2021
426 Jan 12/2021 USIM Cards 403 Jan 12/2021
427 Jan 12/2021 404 Jan 12/2021
428 Jan 12/2021
430 Jan 12/2021 USIM Cards 502 Jan 12/2021
431 Jan 12/2021
432 Jan 12/2021 Removal/ 44-25-45 401 Jan 12/2021
434 Jan 12/2021 External 403 Jan 12/2021
435 Jan 12/2021 EEPROM Module 404 Jan 12/2021
436 Jan 12/2021 405 Jan 12/2021
437 Jan 12/2021 406 Jan 12/2021
438 Jan 12/2021 407 Jan 12/2021
439 Jan 12/2021 408 Jan 12/2021
440 Jan 12/2021
442 Jan 12/2021 External 502 Jan 12/2021
443 Jan 12/2021 EEPROM Module 503 Jan 12/2021
444 Jan 12/2021 504 Jan 12/2021
445 Jan 12/2021
446 Jan 12/2021 Removal/ 44-25-51 401 Jan 12/2021
448 Jan 12/2021 Rx and Tx 403 Jan 12/2021
Antennas 404 Jan 12/2021
Removal/ 44-25-41 401 Jan 12/2021 405 Jan 12/2021
EFFECTIVITY
Page LEP-8
Jan 12/2021
Removal/ 44-25-51 407 Jan 12/2021 Removal/ 44-25-64 401 Jan 12/2021
Installation – 408 Jan 12/2021 Installation – 402 Jan 12/2021
Rx and Tx 409 Jan 12/2021 Adapter Plate 403 Jan 12/2021
Antennas (Cont) 410 Jan 12/2021 404 Jan 12/2021
411 Jan 12/2021 405 Jan 12/2021
412 Jan 12/2021 406 Jan 12/2021
413 Jan 12/2021 407 Jan 12/2021
414 Jan 12/2021 408 Jan 12/2021
415 Jan 12/2021 409 Jan 12/2021
416 Jan 12/2021 410 Jan 12/2021
411 Jan 12/2021
Rx and Tx 502 Jan 12/2021 413 Jan 12/2021
Antennas 503 Jan 12/2021 414 Jan 12/2021
504 Jan 12/2021 415 Jan 12/2021
416 Jan 12/2021
Removal/ 44-25-61 401 Jan 12/2021 417 Jan 12/2021
Radome 403 Jan 12/2021 419 Jan 12/2021
404 Jan 12/2021 420 Jan 12/2021
405 Jan 12/2021
406 Jan 12/2021
407 Jan 12/2021 Removal/ 44-25-67 401 Jan 12/2021
409 Jan 12/2021 Aero Seal Vents 403 Jan 12/2021
410 Jan 12/2021 404 Jan 12/2021
405 Jan 12/2021
Removal/ 44-25-62 401 Jan 12/2021 406 Jan 12/2021
Forward and 403 Jan 12/2021 408 Jan 12/2021
AFT Aero Seals 404 Jan 12/2021
405 Jan 12/2021 Removal/ 44-25-81 401 Jan 12/2021
407 Jan 12/2021 RF Attenuator 403 Jan 12/2021
408 Jan 12/2021 404 Jan 12/2021
409 Jan 12/2021 405 Jan 12/2021
410 Jan 12/2021 406 Jan 12/2021
407 Jan 12/2021
408 Jan 12/2021
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Page LEP-9
Jan 12/2021
SUBJECT ATA NO. PAGE DATE
Adjustment/Test – 44-25-81 501 Jan 12/2021

RF Attenuator 502 Jan 12/2021
Removal/ 44-25-82 401 Jan 12/2021

Installation – 402 Jan 12/2021
Bulkhead Adapter 403 Jan 12/2021
Feedthrough 404 Jan 12/2021
Connectors 405 Jan 12/2021
406 Jan 12/2021
407 Jan 12/2021
408 Jan 12/2021
EFFECTIVITY
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Jan 12/2021
TABLE OF CONTENTS
ATA / SUBJECT PAGE
44-25-00 / INTRODUCTION .............................................................................................................. Intro-1

Scope.......................................................................................................................................... Intro-1
Aircraft Effectivity ........................................................................................................................ Intro-1
Aircraft Identification Numbers.................................................................................................... Intro-2
ABS-2Ku Cabin Subsystems (EFF 001, 001A) .......................................................................... Intro-2
ABS-2Ku Cabin Subsystem (EFF 002)....................................................................................... Intro-3
ABS-2Ku Radome Subsystem (EFF 020) .................................................................................. Intro-6
Product Support Services ........................................................................................................... Intro-9
System Manuals ....................................................................................................................... Intro-10
Format and Content .................................................................................................................. Intro-10
Technical Content Verification and Revision Service ............................................................... Intro-11
Abbreviations and Acronyms .................................................................................................... Intro-12
Manufacturer Index ................................................................................................................... Intro-16
Aircraft Maintenance Task Oriented Support System (AMTOSS) ............................................ Intro-17
SRM Manuals ........................................................................................................................... Intro-17
44-25-00 / SYSTEM DESCRIPTION .......................................................................................................... 1

System Description .............................................................................................................................. 1
44-25-00 / COMPONENT LOCATIONS ..................................................................................................... 1

Component Locations .......................................................................................................................... 1
Cabin Subsystem (EFF 001, 001A) ..................................................................................................... 1
Cabin Subsystem (EFF 002, 003) ....................................................................................................... 6
Cabin Subsystem (EFF 004) ............................................................................................................. 10
Radome Subsystem (EFF 020) ......................................................................................................... 21
44-25-00 / COMPONENT DESCRIPTIONS ............................................................................................... 1

Component Descriptions ..................................................................................................................... 1
44-25-00 / ABS-2Ku SYSTEM – MAINTENANCE PRACTICES ............................................................ 201

General ............................................................................................................................................ 201
Tools and Equipment ....................................................................................................................... 202
Materials .......................................................................................................................................... 203
RF Hazard Zone .............................................................................................................................. 204
Maintenance Warnings and Information .......................................................................................... 206
ESD General Information................................................................................................................. 209
ABS-2Ku System Activation With LOS ............................................................................................ 209
ABS-2Ku System Energize Without LOS ........................................................................................ 210
ABS-2Ku System De-energize ........................................................................................................ 210
EFFECTIVITY
Page TOC-1
Jan 12/2021
ABS-2Ku System Deactivation ........................................................................................................ 211

ABS-2Ku System Functional Status Check ..................................................................................... 211
GMM Enable With LOS.................................................................................................................... 212
GMM Enable Without LOS............................................................................................................... 213
GMM Disable ................................................................................................................................... 214
ARINC 429 Status Check ................................................................................................................ 214
ARINC 717 Status Check ................................................................................................................ 215
ABS-2Ku System Manual Reset ...................................................................................................... 216
2KuDT Initialization and Script Load................................................................................................ 217
Maintenance Laptop TCP/IP Setting Adjustment............................................................................. 218
ABS Maintenance Application Log In............................................................................................... 219
Aircraft Support Data (ASD) Update - Automatic Transfer with Manual Activation.......................... 219
Aircraft Support Data (ASD) Update - Manual Transfer with Automatic Activation.......................... 221
ASD Update Using CFast Card Swap for ACPU-2 .......................................................................... 223
Aircraft Support Data (ASD) Update - Automatic Transfer with Automatic Activation ..................... 224
Maintenance Laptop Required Software Installation ....................................................................... 224
LRU Software Version Check .......................................................................................................... 229
ABS System Wiring and Cable Installation General Visual Inspection ............................................ 229
Maintenance Laptop Connection to the ABS System ...................................................................... 230
PuTTY Secure Telnet Client Setup.................................................................................................. 231
ACPU2 Log In with WinSCP ............................................................................................................ 232
44-25-00 / ADJUSTMENT/TEST – ABS-2KU SYSTEM ......................................................................... 501

General ............................................................................................................................................ 501
Component Post-Installation Guide ................................................................................................. 502
ABS-2KU System Test with 2KuDT Version 4.0.............................................................................. 506
ABS-2KU System Test with 2KuDT Version 5.0 or greater ............................................................. 506
ABS-2Ku System Test with Gate to Gate ........................................................................................ 507
Close Out ......................................................................................................................................... 507
44-25-00 / INSPECTION/CHECK ........................................................................................................... 601

General ............................................................................................................................................ 601
Materials .......................................................................................................................................... 601
Radome Subsystem Inspection ....................................................................................................... 602
Bulkhead Adapter Feedthrough Connector Inspection .................................................................... 603
Radome Sealant Inspection............................................................................................................. 604
Radome Lightning Inspection .......................................................................................................... 605
Radome Impact Damage Inspection................................................................................................ 606
Aero Seal Inspection........................................................................................................................ 607
Adapter Plate Inspection.................................................................................................................. 608
Cabin Subsystem Inspection ........................................................................................................... 609
LRU Inspection ................................................................................................................................ 610
LRU Vent Holes Inspection.............................................................................................................. 611
LRU Ground Bonding Check ........................................................................................................... 612
Close Out ......................................................................................................................................... 613
44-25-00 / CLEANING ............................................................................................................................ 701

General ............................................................................................................................................ 701
Materials .......................................................................................................................................... 702
EFFECTIVITY
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Jan 12/2021
Aero Seal Vent Cleaning ................................................................................................................. 702

LRU Vent Hole Cleaning.................................................................................................................. 703
Radome Cleaning ............................................................................................................................ 703
44-25-00 / REPAIR ................................................................................................................................. 801

General ............................................................................................................................................ 801
Materials, General Repair ................................................................................................................ 802
Materials, Sealant Repair Between the Radome and Aero Seal ..................................................... 803
Materials, Sealant Repair Between the Aero Seal and Aircraft Skin ............................................... 804
Replace Blind Inserts ....................................................................................................................... 806
Repair Ground Bonding Surfaces .................................................................................................... 806
Repair Adapter Plate Paint .............................................................................................................. 807
Blanket Repair ................................................................................................................................. 807
Sealant Repair Between the Radome and Aero Seal -
Damage Greater Than 24 in. (60 cm.) In Length...................................................................... 808
Sealant Repair Between the Radome and Aero Seal -
Damage Less Than 24 in. (60 cm.) In Length .......................................................................... 809
Sealant Repair Between the Aero Seal and the Aircraft Skin -
Damage Greater Than 24 in. (60 cm.) In Length...................................................................... 810
Sealant Repair Between the Aero Seal and the Aircraft Skin -
Damage Less Than 24 in. (60 cm.) In Length .......................................................................... 812
44-25-03 / REMOVAL/INSTALLATION – CIRCUIT BREAKERS ........................................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A, 004).................................................................................... 402
Removal Procedures (EFF 002) ...................................................................................................... 408
Removal Procedures (EFF 005, 007) .............................................................................................. 414
Installation Procedures .................................................................................................................... 421
Close Out......................................................................................................................................... 421
Post Installation Test ....................................................................................................................... 421
44-25-03 / ADJUSTMENT/TEST – CIRCUIT BREAKERS ..................................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 501
Circuit Breaker Functional Test ....................................................................................................... 501
Close Out......................................................................................................................................... 502
44-25-04 / REMOVAL/INSTALLATION – RELAYS AND RELAY SOCKETS......................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Installation Procedures (EFF 001, 001A, 004)................................................................................. 416
Installation Procedures (EFF 002) ................................................................................................... 417
Installation Procedures (EFF 005, 007) ........................................................................................... 418
Close Out......................................................................................................................................... 419
EFFECTIVITY
Page TOC-3
Jan 12/2021
Post Installation Tests...................................................................................................................... 419
44-25-04 / ADJUSTMENT/TEST – RELAYS .......................................................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
Tx Mute Relay Functional Test ........................................................................................................ 502
Tx Mute Relay Functional Test with 2KuDT Version 4.0 ................................................................. 503
Tx Mute Relay Functional Test with 2KuDT Version 5.0 ................................................................. 504
Power Relay Functional Test ........................................................................................................... 504
Close Out ......................................................................................................................................... 505
44-25-12 / REMOVAL/INSTALLATION – ACPU-2 ................................................................................. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A, 004, 005, 007).................................................................... 401
Installation Procedures (EFF 001, 001A, 004, 005, 007)................................................................. 410
Close Out ......................................................................................................................................... 411
44-25-12 / ADJUSTMENT/TEST – ACPU-2 ........................................................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
ACPU-2 Adjustment - EGC and WAP Configuration ....................................................................... 502
ACPU-2 Adjustment - ESD Table Update with 2KuDT Version 4.0................................................. 503
ACPU-2 Adjustment - ESD Table Update with 2KuDT Version 5.0................................................. 504
ACPU-2 Adjustment - Configuration ................................................................................................ 505
ACPU-2 Adjustment - Software Golden Configuration .................................................................... 506
ACPU-2 Operational Test ................................................................................................................ 506
ACPU-2 Functional Test .................................................................................................................. 507
ACPU-2 Functional Test with 2KuDT Version 5.0 or greater........................................................... 508
Close Out ......................................................................................................................................... 508
44-25-13 / REMOVAL/INSTALLATION – KANDU .................................................................................. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A, 002, 004, 005, 007)............................................................ 402
Installation Procedures (EFF 001, 001A, 002, 004, 005, 007)......................................................... 413
Close Out ......................................................................................................................................... 413
44-25-13 / ADJUSTMENT/TEST – KANDU............................................................................................ 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
KANDU Adjustment - ESD Table Update ........................................................................................ 502
KANDU Adjustment - ARINC Delay Values..................................................................................... 503
EFFECTIVITY
Page TOC-4
Jan 12/2021
KANDU Operational Test................................................................................................................. 505

KANDU Functional Test................................................................................................................... 505
Close Out......................................................................................................................................... 506
44-25-14 / REMOVAL/INSTALLATION – MODMAN .............................................................................. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A, 002, 004-007) .................................................................... 402
Installation Procedures (EFF 001, 001A, 002, 004-007) ................................................................. 413
Close Out......................................................................................................................................... 413
44-25-14 / ADJUSTMENT/TEST – MODMAN ........................................................................................ 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
MODMAN Adjustment - Configuration ............................................................................................. 502
MODMAN Adjustment - RF Cluster Table Update .......................................................................... 507
MODMAN Operational Test ............................................................................................................. 508
MODMAN Functional Test ............................................................................................................... 508
MODMAN Functional Test ............................................................................................................... 509
Close Out......................................................................................................................................... 509
44-25-15 / REMOVAL/INSTALLATION – KRFU..................................................................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out......................................................................................................................................... 411
44-25-15 / ADJUSTMENT/TEST – KRFU .............................................................................................. 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
KRFU Operational Test ................................................................................................................... 502
KRFU Functional Test ..................................................................................................................... 503
Close Out......................................................................................................................................... 503
44-25-16 / REMOVAL/INSTALLATION – SACL ..................................................................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A)............................................................................................ 402
Installation Procedures (EFF 001, 001A)......................................................................................... 428
EFFECTIVITY
Page TOC-5
Jan 12/2021

Close Out ......................................................................................................................................... 434
44-25-16 / ADJUSTMENT/TEST – SACL ............................................................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 501
SACL Functional Test ...................................................................................................................... 502
Close Out ......................................................................................................................................... 502
44-25-17 / REMOVAL/INSTALLATION – INTERNET RESET SWITCH ................................................ 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out ......................................................................................................................................... 425
44-25-17 / ADJUSTMENT/TEST – INTERNET RESET/INTERNET SWITCH ....................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 501
INTERNET Switch Functional Test.................................................................................................. 502
Close Out ......................................................................................................................................... 503
44-25-20 / REMOVAL/INSTALLATION – WORLDWIDE PCS ANTENNAS........................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Installation Procedures (EFF 002, 004) ........................................................................................... 418
Close Out ......................................................................................................................................... 420
44-25-20 / ADJUSTMENT/TEST – WORLDWIDE PCS ANTENNAS..................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
EFFECTIVITY
Page TOC-6
Jan 12/2021
Internal Worldwide PCS Antenna Functional Test with Ping ........................................................... 502
Internal Worldwide PCS Antenna Functional Test with VSWR Meter ............................................. 502
Close Out......................................................................................................................................... 503
44-25-21 / REMOVAL/INSTALLATION – WI-FI ANTENNAS ................................................................. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out......................................................................................................................................... 405
44-25-24 / REMOVAL/INSTALLATION – ACWAPS ............................................................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out......................................................................................................................................... 438
44-25-24 / ADJUSTMENT/TEST – WAPS.............................................................................................. 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
ACWAP Adjustment (P33206, P33208-XXX) .................................................................................. 502
NWAP Adjustment (P/N P17371) .................................................................................................... 505
WAP Functional Test ....................................................................................................................... 507
Close Out......................................................................................................................................... 507
44-25-25 / REMOVAL/INSTALLATION – CWAP DISCRETE ANTENNAS ............................................ 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A, 004, 005, 007).................................................................... 402
Installation Procedures (EFF 001, 001A, 004, 005, 007)................................................................. 406
Close Out......................................................................................................................................... 406
44-25-26 / REMOVAL/INSTALLATION – FLIGHT DECK CONTROL PANEL ....................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
EFFECTIVITY
Page TOC-7
Jan 12/2021
Close Out ......................................................................................................................................... 406

44-25-26 / ADJUSTMENT/TEST – FLIGHT DECK CONTROL PANEL ................................................. 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
Flight Deck Control Panel Operational Test..................................................................................... 502
Flight Deck Control Panel Functional Test (P/N P13068-001, -002, -006, -007) ............................. 502
Flight Deck Control Panel Functional Test (P/N P13068-003)......................................................... 503
Flight Deck Control Panel Functional Test (P/N P13068-004, -005) ............................................... 504
Flight Deck Control Panel Functional Test (P/N P13068-008)......................................................... 505
Close Out ......................................................................................................................................... 506
44-25-31 / REMOVAL/INSTALLATION – AIR TRAY ASSEMBLY.......................................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out ......................................................................................................................................... 447
44-25-41 / REMOVAL/INSTALLATION – COMPACT FLASH CARDS .................................................. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out ......................................................................................................................................... 404
44-25-42 / REMOVAL/INSTALLATION – USB FLASH DRIVES ............................................................ 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A, 004-007)............................................................................. 401
Installation Procedures (EFF 001, 001A, 004-007).......................................................................... 404
Close Out ......................................................................................................................................... 404
44-25-42 / ADJUSTMENT/TEST – USB FLASH DRIVES ...................................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
USB Flash Drive Functional Test..................................................................................................... 502
EFFECTIVITY
Page TOC-8
Jan 12/2021
Close Out......................................................................................................................................... 502
44-25-44 / REMOVAL/INSTALLATION – USIM CARDS ........................................................................ 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Removal Procedures (EFF 001, 001A, 004-007) ............................................................................ 401
Installation Procedures (EFF 001, 001A, 004-007) ......................................................................... 403
Close Out......................................................................................................................................... 403
44-25-44 / ADJUSTMENT/TEST – SIM CARDS .................................................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
SIM Card Functional Test ................................................................................................................ 502
Close Out......................................................................................................................................... 502
44-25-45 / REMOVAL/INSTALLATION – EXTERNAL EEPROM MODULE........................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out......................................................................................................................................... 407
44-25-45 / ADJUSTMENT/TEST – EXTERNAL EEPROM MODULE .................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 502
EEPROM Adjustment - Provisioning ............................................................................................... 502
External EEPROM Module Functional Test with 2KuDT Version 4.0 .............................................. 503
External EEPROM Module Functional Test with 2KuDT Version 5.0 or greater ............................. 504
Close Out......................................................................................................................................... 504
44-25-51 / REMOVAL/INSTALLATION – RX AND TX ANTENNAS....................................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 403
Close Out......................................................................................................................................... 414
44-25-51 / ADJUSTMENT/TEST – RX AND TX ANTENNAS................................................................. 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 501
Rx/Tx Antenna Adjustment - Wake States ...................................................................................... 502
Rx/Tx Antenna Operational Test ..................................................................................................... 503
Rx/Tx Antenna Functional Test ....................................................................................................... 503
EFFECTIVITY
Page TOC-9
Jan 12/2021
Close Out ......................................................................................................................................... 504
44-25-61 / REMOVAL/INSTALLATION – RADOME............................................................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 402
Close Out ......................................................................................................................................... 409
44-25-62 / REMOVAL/INSTALLATION – FORWARD AND AFT AERO SEALS.................................... 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 402
Close Out ......................................................................................................................................... 415
44-25-64 / REMOVAL/INSTALLATION – ADAPTER PLATE ................................................................. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 402
Close Out ......................................................................................................................................... 420
44-25-67 / REMOVAL/INSTALLATION – AERO SEAL VENTS ............................................................. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out ......................................................................................................................................... 407
44-25-81 / REMOVAL/INSTALLATION – RF ATTENUATOR ................................................................ 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 401
Close Out ......................................................................................................................................... 408
44-25-81 / ADJUSTMENT/TEST – RF ATTENUATOR .......................................................................... 501

General ............................................................................................................................................ 501
Materials .......................................................................................................................................... 501
RF Attenuator Functional Test ......................................................................................................... 502
EFFECTIVITY
Page TOC-10
Jan 12/2021
Close Out......................................................................................................................................... 502
44-25-82 / REMOVAL/INSTALLATION – BULKHEAD ADAPTER FEEDTHROUGH CONNECTORS.. 401

General ............................................................................................................................................ 401
Materials .......................................................................................................................................... 402
Close Out......................................................................................................................................... 408
EFFECTIVITY
Page TOC-11
Jan 12/2021
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
44-25-00 / INTRODUCTION ................................................................................................................. Intro-1
44-25-00 / SYSTEM DESCRIPTION .............................................................................................................1

1 Simplified ABS-2Ku System Block Diagram ....................................................................................3
44-25-00 / COMPONENT LOCATIONS.........................................................................................................1

1 Cabin Subsystem (EFF 001) ...........................................................................................................4
1 Cabin Subsystem (EFF 001A) .........................................................................................................5
3 Cabin Subsystem (EFF 004) .........................................................................................................12
7 Radome Subsystem (EFF 020) .....................................................................................................22
44-25-00 / COMPONENT DESCRIPTIONS ..................................................................................................1

1 SACL ...............................................................................................................................................3
2 Internet Reset Switch.......................................................................................................................4
3 Flight Deck Control Panel Assembly ...............................................................................................5
4 Circuit Breakers ...............................................................................................................................6
5 Relays ..............................................................................................................................................7
6 ACPU-2 (Sheet 1 of 3) ...................................................................................................................10
7 NWAPs Wireless Access Point......................................................................................................14
8 ACWAPs Wireless Access Point ...................................................................................................17
9 Internal Worldwide PCS Antennas ................................................................................................19
10 WI-FI/ CWAP Antennas .................................................................................................................20
11 KRFU and Waveguide (Sheet 1 of 2) ............................................................................................22
12 KANDU ..........................................................................................................................................25
13 MODMAN ......................................................................................................................................27
14 RF Attenuator ................................................................................................................................29
15 Rx Bulkhead Adapters ...................................................................................................................30
16 Tx Bulkhead Adapters ...................................................................................................................31
17 Radome Assembly.........................................................................................................................32
18 Rx Antenna ....................................................................................................................................34
19 Tx Antenna ....................................................................................................................................36
20 Adapter Plate Assembly ................................................................................................................38
21 Aero Seals (Sheet 1 of 3) ..............................................................................................................39
44-25-00 / ABS-2Ku SYSTEM – MAINTENANCE PRACTICES ...............................................................201

201 RF Hazard Zone (Sheet 1 of 2) ...................................................................................................204
202 Component Lifting Points (Sheet 1 of 2) ......................................................................................207
44-25-00 / ADJUSTMENT/TEST – ABS-2KU SYSTEM ............................................................................501

501 Component Test Readiness Chart ..............................................................................................505
EFFECTIVITY
Page TOC-12
Jan 12/2021
44-25-00 / REPAIR ....................................................................................................................................801

801 Insulation Blanket Repair.............................................................................................................814
802 Adhesive Sealant Application ......................................................................................................815
803 Mounting Surface Preparation .....................................................................................................816
44-25-03 / REMOVAL/INSTALLATION – CIRCUIT BREAKERS ..............................................................401

401 Installation Details, Circuit Breakers (EFF 001, 001A, 004) (Sheet 1 of 5)..................................403
402 Installation Details, Circuit Breakers (EFF 002) (Sheet 1 of 5) ....................................................409
403 Installation Details, Circuit Breakers (EFF 005, 007) (Sheet 1 of 6) ............................................415
44-25-04 / REMOVAL/INSTALLATION – RELAYS AND RELAY SOCKETS............................................401

401 Installation Details, Relays and Relay Sockets (EFF 001, 001A, 004) (Sheet 1 of 4) .................403
402 Installation Details, Relays and Relay Sockets (EFF 002) (Sheet 1 of 4)....................................408
403 Installation Details, Relays and Relay Sockets (EFF 005, 007) (Sheet 1 of 3)............................413
44-25-12 / REMOVAL/INSTALLATION – ACPU-2 ....................................................................................401

401 Installation Details, ACPU-2 (EFF 001, 001A, 004, 005, 007) (Sheet 1 of 5) ..............................402
402 Installation Details, ACPU-2 (EFF 002) (Sheet 1 of 2) ................................................................408
44-25-12 / ADJUSTMENT/TEST – ACPU-2 ..............................................................................................501

501 EGC and WAP upgrade_check.sh Script Commands and Output in PuTTY ..............................503
44-25-13 / REMOVAL/INSTALLATION – KANDU .....................................................................................401

401 Installation Details, KANDU (EFF 001, 001A, 002, 004, 005, 007) (Sheet 1 of 10).....................403
44-25-14 / REMOVAL/INSTALLATION – MODMAN .................................................................................401

401 Installation Details, MODMAN (EFF 001, 001A, 002, 004-007) (Sheet 1 of 10)..........................403
44-25-15 / REMOVAL/INSTALLATION – KRFU........................................................................................401

401 Installation Details, KRFU (EFF 001, 001A, 002, 004, 005, 007) (Sheet 1 of 8) .........................403
44-25-16 / REMOVAL/INSTALLATION – SACL ........................................................................................401

401 Installation Details, SACL (EFF 001, 001A) (Sheet 1 of 6) ..........................................................403
402 Installation Details, SACL (EFF 004) (Sheet 1 of 2) ....................................................................410
44-25-17 / REMOVAL/INSTALLATION – INTERNET RESET SWITCH ...................................................401

401 Installation Details, INTERNET RESET Switch (EFF 001, 001A) (Sheet 1 of 7).........................403
402 Installation Details, INTERNET RESET Switch (EFF 002) (Sheet 1 of 3) ...................................411
44-25-20 / REMOVAL/INSTALLATION – WORLDWIDE PCS ANTENNAS..............................................401

401 Installation Details, Worldwide PCS Antennas (EFF 001, 001A, 007) (Sheet 1 of 4) ..................403
402 Installation Details, Worldwide PCS Antennas (EFF 002, 004) (Sheet 1 of 6) ............................408
403 Installation Details, Worldwide PCS Antennas (EFF 005) (Sheet 1 of 3) ....................................415
44-25-21 / REMOVAL/INSTALLATION – WI-FI ANTENNAS ....................................................................401

401 Installation Details, WI-FI Antennas (EFF 001, 001A, 002, 004, 005, 007) (Sheet 1 of 2) ..........403
EFFECTIVITY
Page TOC-13
Jan 12/2021
44-25-24 / REMOVAL/INSTALLATION – ACWAPS ..................................................................................401

401 Installation Details, ACWAP (EFF 001, 001A) (Sheet 1 of 7) ......................................................404
402 Installation Details, ACWAP (EFF 004) (Sheet 1 of 8).................................................................413
44-25-25 / REMOVAL/INSTALLATION – CWAP DISCRETE ANTENNAS ...............................................401

401 Installation Details, CWAP Antennas (EFF 001, 001A, 004, 005, 007) (Sheet 1 of 2) ................404
44-25-26 / REMOVAL/INSTALLATION – FLIGHT DECK CONTROL PANEL ..........................................401

401 Installation Details, Flight Deck Control Panel (EFF 001, 001A) (Sheet 1 of 3)...........................403
44-25-31 / REMOVAL/INSTALLATION – AIR TRAY ASSEMBLY.............................................................401

401 Installation Details, Air Tray Assembly (EFF 001, 001A, 007) (Sheet 1 of 12) ............................404
402 Installation Details, Air Tray Assembly (EFF 002) (Sheet 1 of 8).................................................418
44-25-41 / REMOVAL/INSTALLATION – COMPACT FLASH CARDS .....................................................401

401 Installation Details, Compact Flash Cards (EFF 001, 001A, 002, 004, 005, 007)
(Sheet 1 of 2) ...............................................................................................................................402
44-25-42 / REMOVAL/INSTALLATION – USB FLASH DRIVES ...............................................................401

401 Installation Details, USB Flash Drives (EFF 001, 001A, 004-007) (Sheet 1 of 2)........................402
44-25-44 / REMOVAL/INSTALLATION – USIM CARDS ...........................................................................401

401 Installation Details, USIM Cards (EFF 001, 001A, 004-007) .......................................................402
44-25-45 / REMOVAL/INSTALLATION – EXTERNAL EEPROM MODULE..............................................401

401 Installation Details, External EEPROM Module (EFF 001, 001A, 002, 004, 005, 007)
(Sheet 1 of 5) ...............................................................................................................................402
44-25-51 / REMOVAL/INSTALLATION – RX AND TX ANTENNAS..........................................................401

401 Rx and Tx Antennas with Top and Bottom Covers (EFF 020) (Sheet 1 of 2) ..............................405
402 Removal and Installation Details, Rx and Tx Antennas (EFF 020) (Sheet 1 of 6) .......................407
44-25-61 / REMOVAL/INSTALLATION – RADOME..................................................................................401

401 Removal and Installation Details, Radome (EFF 020) (Sheet 1 of 3) ..........................................404
44-25-62 / REMOVAL/INSTALLATION – FORWARD AND AFT AERO SEALS.......................................401

401 Removal and Installation Details, Forward and AFT Aero Seals (EFF 020) (Sheet 1 of 5) .........404
44-25-64 / REMOVAL/INSTALLATION – ADAPTER PLATE ....................................................................401

401 Removal and Installation Details, Adapter Plate (EFF 020) (Sheet 1 of 10)................................406
402 Mounting Surface Preparation and Sealant Application (EFF 020) .............................................421
44-25-67 / REMOVAL/INSTALLATION – AERO SEAL VENTS ................................................................401

401 Removal and Installation Details, Aero Seal Vents (EFF 020) (Sheet 1 of 3)..............................403
44-25-81 / REMOVAL/INSTALLATION – RF ATTENUATOR ...................................................................401

401 Installation Details, RF Attenuator (EFF 001, 001A, 002, 004, 005, 007) (Sheet 1 of 5) .............403
EFFECTIVITY
Page TOC-14
Jan 12/2021
44-25-82 / REMOVAL/INSTALLATION – BULKHEAD ADAPTER FEEDTHROUGH CONNECTORS.....401

401 Removal and Installation Details Rx and Tx Bulkhead Adapter Feedthrough
Connectors (EFF 020) (Sheet 1 of 3) ..........................................................................................404
EFFECTIVITY
Page TOC-15
Jan 12/2021
LIST OF TABLES
TABLE TITLE PAGE
44-25-00 / INTRODUCTION ................................................................................................................ Intro-1

Intro-1 Aircraft Effectivity ................................................................................................................ Intro-1
Intro-2 Aircraft Identification Numbers (EFF 001, 001A) ................................................................ Intro-2
Intro-3 Aircraft Identification Numbers (EFF 002)........................................................................... Intro-3
Intro-9 Maintenance Manuals for Airbus A320 Series ABS-2Ku Systems ................................... Intro-10
Intro-10 Abbreviations and Acronyms ............................................................................................ Intro-12
Intro-11 Manufacturer Index ........................................................................................................... Intro-16
Intro-12 SRM References............................................................................................................... Intro-17
44-25-00 / SYSTEM DESCRIPTION ............................................................................................................1
44-25-00 / COMPONENT LOCATIONS .......................................................................................................1

1 Component Locations and Maintenance Chapters (EFF 001, 001A) ..........................................1
2 Component Locations and Maintenance Chapters (EFF 002).....................................................6
3 Component Locations and Maintenance Chapters (EFF 004)...................................................10
44-25-00 / COMPONENT DESCRIPTIONS .................................................................................................1

1 SACL Operating Characteristics ..................................................................................................1
2 ACPU-2 LED Indicators ...............................................................................................................8
3 ACPU-2 Operating Characteristics and Connectors....................................................................9
4 NWAP Operating Characteristics and Connectors ....................................................................13
5 ACWAP Status Indicators ..........................................................................................................15
6 ACWAP Operating Characteristics and Connectors..................................................................16
7 Worldwide PCS Antenna Operating Characteristics..................................................................18
8 WI-FI Antenna Operating Characteristics ..................................................................................18
9 KRFU LED Status Indicators .....................................................................................................21
10 KRFU Operating Characteristics and Connectors .....................................................................21
11 KANDU Operating Characteristics and Connectors ..................................................................24
12 MODMAN Operating Characteristics and Connectors...............................................................26
13 Radome Assembly Operating Characteristics ...........................................................................28
14 Rx Antenna Operating Characteristics and Connectors ............................................................33
15 Tx Antenna Operating Characteristics and Connectors.............................................................35
16 Adapter Plate Assembly Operating Characteristics ...................................................................37
17 Aero Seals Operating Characteristics........................................................................................37
44-25-00 / ABS-2Ku SYSTEM – MAINTENANCE PRACTICES ..............................................................201

201 Special Tools and Fixtures, System Maintenance Practices ...................................................202
202 Materials, System Maintenance Practices ...............................................................................203
203 Special Tools and Fixtures.......................................................................................................225
EFFECTIVITY
Page TOC-16
Jan 12/2021
44-25-00 / ADJUSTMENT/TEST – ABS-2KU SYSTEM...........................................................................501

501 Special Tools and Fixtures, System Maintenance Practices ...................................................501
502 Post-Installation Adjustments and Tests..................................................................................502
44-25-00 / INSPECTION/CHECK.............................................................................................................601
601 Special Tools and Fixtures, Inspection/Check .........................................................................601
602 Radome Subsystem Inspection ...............................................................................................602
603 Bulkhead Adapter Feedthrough Connector Inspections ..........................................................604
604 Radome and Aero Seal Sealant Inspection .............................................................................605
605 Aero Seal and Fuselage Skin Sealant Inspection....................................................................605
606 Aero Seals Inspections ............................................................................................................607
607 Adapter Plate Inspections ........................................................................................................608
608 LRU Inspections.......................................................................................................................609
609 LRU Vent Hole Inspections......................................................................................................610
610 LRU Replacement TASK Numbers..........................................................................................610
611 LRU Vent Hole Inspections......................................................................................................611
613 LRU Ground Bonding Inspections ...........................................................................................612
614 LRU Replacement TASK Numbers..........................................................................................612
44-25-00 / CLEANING ..............................................................................................................................701

701 Special Tools and Fixtures, Cleaning ......................................................................................701
702 Materials, Cleaning ..................................................................................................................702
44-25-00 / REPAIR ...................................................................................................................................801

801 Special Tools and Fixtures, General Repair ............................................................................801
802 Materials, General Repair ........................................................................................................802
803 Materials, Sealant Repair Between the Radome and Aero Seal .............................................803
804 Materials, Sealant Repair Between the Aero Seal and the Aircraft Skin .................................804
44-25-03 / REMOVAL/INSTALLATION – CIRCUIT BREAKERS .............................................................401

401 Special Tools and Fixtures, Circuit Breakers Removal/Installation..........................................401
402 Circuit Breaker Locations (EFF 001, 001A, 004) .....................................................................402
403 Circuit Breaker Locations (EFF 002)........................................................................................408
404 Circuit Breaker Locations (EFF 005, 007)................................................................................414
44-25-03 / ADJUSTMENT/TEST – CIRCUIT BREAKERS.......................................................................501

501 Special Tools and Fixtures, Circuit Breaker Adjustment/Test..................................................501
44-25-04 / REMOVAL/INSTALLATION – RELAYS AND RELAY SOCKETS ..........................................401

401 Special Tools and Fixtures, Relay and Relay Socket Removal/Installation.............................401
44-25-04 / ADJUSTMENT/TEST – RELAYS............................................................................................501

501 Special Tools and Fixtures, Relays Adjustment/Test...............................................................501
44-25-12 / REMOVAL/INSTALLATION – ACPU-2 ...................................................................................401
44-25-12 / ADJUSTMENT/TEST – ACPU-2.............................................................................................501

501 Special Tools and Fixtures, ACPU-2 Adjustment/Test ............................................................501
44-25-13 / REMOVAL/INSTALLATION – KANDU....................................................................................401

401 Special Tools and Fixtures, KANDU Removal/Installation.......................................................401
402 Materials, KANDU Removal/Installation ..................................................................................401
403 KANDU Interface Cables (EFF 001, 001A, 002, 004, 005, 007)..............................................402
EFFECTIVITY
Page TOC-17
Jan 12/2021
44-25-13 / ADJUSTMENT/TEST – KANDU .............................................................................................501

501 Special Tools and Fixtures, KANDU Adjustment/Test .............................................................501
44-25-14 / REMOVAL/INSTALLATION – MODMAN ................................................................................401

401 Special Tools and Fixtures, MODMAN Removal/Installation...................................................401
402 Materials, MODMAN Removal/Installation...............................................................................401
403 MODMAN Interface Cables (EFF 001, 001A, 002, 004-007)...................................................402
44-25-14 / ADJUSTMENT/TEST – MODMAN..........................................................................................501

501 Special Tools and Fixtures, MODMAN Adjustment/Test .........................................................501
44-25-15 / REMOVAL/INSTALLATION – KRFU ......................................................................................401

401 Special Tools and Fixtures, KRFU Removal/Installation .........................................................401
402 Materials, KRFU Removal/Installation .....................................................................................401
403 KRFU Interface Cables (EFF 001, 001A, 002, 004, 005, 007) ...............................................402
44-25-15 / ADJUSTMENT/TEST – KRFU ................................................................................................501

501 Special Tools and Fixtures, KRFU Adjustment/Test................................................................501
44-25-16 / REMOVAL/INSTALLATION – SACL .......................................................................................401

401 Special Tools and Fixtures, SACL Removal/Installation..........................................................401
402 Materials, SACL Removal/Installation......................................................................................401
44-25-16 / ADJUSTMENT/TEST – SACL.................................................................................................501

501 Special Tools and Fixtures, SACL Adjustment/Test ................................................................501
44-25-17 / REMOVAL/INSTALLATION – INTERNET RESET SWITCH ..................................................401

401 Special Tools and Fixtures, INTERNET RESET Switch Removal/Installation.........................401
44-25-17 / ADJUSTMENT/TEST – INTERNET RESET/INTERNET SWITCH .........................................501

501 Special Tools and Fixtures, INTERNET RESET/INTERNET Switch Adjustment/Test ............501
44-25-20 / REMOVAL/INSTALLATION – WORLDWIDE PCS ANTENNAS ............................................401

401 Special Tools and Fixtures, Worldwide PCS Antennas Removal/Installation..........................401
402 Materials, Worldwide PCS Antennas Removal/Installation......................................................401
403 Worldwide PCS Antenna Interface Cables (EFF 001, 001A, 002, 004, 005, 007)...................402
44-25-20 / ADJUSTMENT/TEST – WORLDWIDE PCS ANTENNAS ......................................................501

501 Special Tools and Fixtures, Worldwide PCS Antennas Adjustment/Test ................................501
44-25-21 / REMOVAL/INSTALLATION – WI-FI ANTENNAS ...................................................................401

401 Special Tools and Fixtures, WI-FI Antennas Removal/Installation ..........................................401
402 Materials, WI-FI Antennas Removal/Installation ......................................................................401
403 WI-FI Antenna Interface Cables (EFF 001, 001A, 002, 004, 005, 007) ...................................402
44-25-24 / REMOVAL/INSTALLATION – ACWAPS.................................................................................401

401 Special Tools and Fixtures, ACWAP Removal/Installation ......................................................401
402 Materials, ACWAP Removal/Installation..................................................................................401
403 ACWAP Chassis Ground Bonding Jumpers (EFF 001, 001A) ................................................402
404 ACWAP Interface Cables (EFF 001, 001A) .............................................................................402
405 ACWAP Chassis Ground Bonding Jumpers (EFF 004)...........................................................411
406 ACWAP Interface Cables (EFF 004) .......................................................................................412
407 ACWAP Chassis Ground Bonding Jumpers (EFF 005, 007)...................................................421
408 ACWAP Interface Cables (EFF 005, 007) ...............................................................................422
EFFECTIVITY
Page TOC-18
Jan 12/2021
44-25-24 / ADJUSTMENT/TEST – WAPS ...............................................................................................501

501 Special Tools and Fixtures, WAP Adjustment/Test .................................................................501
44-25-25 / REMOVAL/INSTALLATION – CWAP DISCRETE ANTENNAS..............................................401

401 Special Tools and Fixtures, CWAP Antennas Removal/Installation ........................................401
402 Materials, CWAP Antennas Removal/Installation ....................................................................401
403 CWAP Antenna Interface Cables (EFF 001, 001A, 004, 005, 007) .........................................402
44-25-26 / REMOVAL/INSTALLATION – FLIGHT DECK CONTROL PANEL .........................................401

401 Materials, Flight Deck Control Panel Removal/Installation ......................................................401
44-25-26 / ADJUSTMENT/TEST – FLIGHT DECK CONTROL PANEL...................................................501

501 Special Tools and Fixtures, Flight Deck Control Panel Adjustment/Test.................................501
44-25-31 / REMOVAL/INSTALLATION – AIR TRAY ASSEMBLY ...........................................................401

401 Special Tools and Fixtures, Air Tray Assembly Removal/Installation ......................................401
402 Materials, Air Tray Assembly Removal/Installation..................................................................401
403 Disconnect Bracket Interface Cables (EFF 001, 001A, 007) ...................................................403
404 Disconnect Bracket Interface Cables (EFF 002)......................................................................417
44-25-42 / ADJUSTMENT/TEST – USB FLASH DRIVES........................................................................501

501 Special Tools and Fixtures, USB Flash Drive Adjustment/Test ...............................................501
44-25-44 / ADJUSTMENT/TEST – SIM CARDS ......................................................................................501

501 Special Tools and Fixtures, SIM Card Adjustment/Test ..........................................................501
44-25-45 / ADJUSTMENT/TEST – EXTERNAL EEPROM MODULE ......................................................501

501 Special Tools and Fixtures, External EEPROM Module Adjustment/Test ...............................501
44-25-51 / REMOVAL/INSTALLATION – RX AND TX ANTENNAS ........................................................401

401 Antenna Part Numbers and Attached Cover Plates.................................................................401
402 Special Tools and Fixtures, Rx/Tx Antennas Removal/Installation..........................................402
403 Materials, Rx/Tx Antennas Removal/Installation .....................................................................403
404 Antenna Interface Cables (EFF 020) .......................................................................................404
44-25-51 / ADJUSTMENT/TEST – RX AND TX ANTENNAS ..................................................................501

501 Special Tools and Fixtures, Rx/Tx Antennas Adjustment/Test ................................................501
44-25-61 / REMOVAL/INSTALLATION – RADOME ................................................................................401

401 Special Tools and Fixtures, Radome Removal/Installation......................................................401
402 Materials, Radome Removal/Installation .................................................................................402
44-25-62 / REMOVAL/INSTALLATION – FORWARD AND AFT AERO SEALS .....................................401

401 Special Tools and Fixtures, Radome Removal/Installation......................................................401
44-25-64 / REMOVAL/INSTALLATION – ADAPTER PLATE...................................................................401

401 Special Tools and Fixtures, Adapter Plate Removal/Installation .............................................401
402 Materials, Adapter Plate Removal/Installation .........................................................................402
44-25-67 / REMOVAL/INSTALLATION – AERO SEAL VENTS...............................................................401

401 Special Tools and Fixtures, Aero Seal Vents Removal/Installation .........................................401
EFFECTIVITY
Page TOC-19
Jan 12/2021
44-25-81 / REMOVAL/INSTALLATION – RF ATTENUATOR ..................................................................401

401 Materials, RF Attenuator Removal/Installation.........................................................................401
44-25-81 / ADJUSTMENT/TEST – RF ATTENUATOR ............................................................................501

501 Special Tools and Fixtures, RF Attenuator Adjustment/Test ...................................................501
44-25-82 / REMOVAL/INSTALLATION – BULKHEAD ADAPTER FEEDTHROUGH CONNECTORS....401

401 Special Tools and Fixtures, Bulkhead Adapters Feedthrough
Connectors Removal/Installation .............................................................................................401
402 Materials, Bulkhead Adapter Feedthrough Connectors Removal/Installation..........................402
403 Rx/Tx Antennas Interface Cables (EFF 020) ...........................................................................403
EFFECTIVITY
Page TOC-20
Jan 12/2021
REMOVAL/INSTALLATION – RADOME
TASK 44-25-61-99F-801-A01
1. General
A. This section contains removal and installation procedures and information for the Radome Assembly.
B. Unless otherwise specified, torque fasteners in accordance with OEM Structural Repair Manual (SRM)
given in TASK 44-25-00-99F-811-A01. To remove and install fasteners, refer to OEM Structural Repair
Manual (SRM) given in TASK 44-25-00-99F-811-A01.
TASK 44-25-61-94B-802-A01
2. Tools and Equipment
The recommended special tools and fixtures are given in Table 401.
401
Table 401. Special Tools and Fixtures, Radome Removal/Installation
REQUIRED MINIMUM PART NUMBER AND

DESCRIPTION USE
RANGE AND ACCURACY SOURCE (CAGE)
Access Platform Must meet the design Commercially Available To provide a safe work area
standard of the at the installation location.
manufacturer.
Gloves NIOSH - Certified Commercially Available Personal Protective

Equipment (PPE)
Goggles ANSI Z87.1-2015 Commercially available PPE
Hoist or Crane Must meet the design Commercially Available To lift and move the Radome.
standard of the
manufacturer.
Safety Harness ANSI Certified Commercially Available To prevent falls from the
access platform.
Scraper Non-metallic Commercially Available To remove sealant.
Torque Wrench As specified in procedures or Commercially Available To tighten threaded fasteners

SRM, refer to to the specified torque.
TASK 44-25-00-99F-811-A01
EFFECTIVITY
Page 401
Jan 12/2021
TASK 44-25-61-94A-803-A01
3. Materials
The recommended materials are given in Table 402.
402
Table 402. Materials, Radome Removal/Installation
PART NUMBER AND

DESCRIPTION USE
SOURCE (CAGE)
Sealant-Adhesive, Fuel PR-2001B1/2 To seal between the Radome and forward and aft seal
Tank, Rapid Cure, Grey (V83574) assemblies and seal around the Radome mid and
forward mounting screws.
Cure time: 3 Hours at 77°F, 50% Relative Humidity

4 Hours at 50°F, 50% Relative Humidity
Working Life at 50°F (10°C) 30 minutes
Sealant-Adhesive, TG3212 (V33564) Alternate sealing material.

Thixoflex, Two-Part,
Black Cure time: 2 Hours at 77°F, 50% Relative Humidity
Working Life at 77°F (25°C) <4 minutes
Application Temperature 45°F to 120°F (7°C to 49°C)
Sealant-Adhesive, RTV3145 (V71984) Alternate sealing material.

Multi-Purpose, Clear
Cure time: 48 hours at 77°F
Sealant-Adhesive, PR-1829B1/4 Alternate sealing material.

Windshield Canopy, (V83574)
Rapid Cure Application life: 15 minutes
Tack free time: 2 hours
Cure time: 3 hours
Sealant-Adhesive BMS5-95P (B-1/2) Alternate sealing material.
B-1/2 Application life: 30 minutes

B-1/2 Tack free time: 10 hours
B-1/2 Cure time: 20 hours
Tape, Aluminum Foil Scotch 425 (V28124) To cover TG3212 sealant if the aircraft must be
returned to service before the sealant fully cures.
EFFECTIVITY
Page 402
Jan 12/2021
TASK 44-25-61-020-801-A01
4. Removal Procedures (EFF 020)
A. Job Setup
(1) Prior to performing any maintenance, familiarize yourself with all safety procedures:
(a) RF Hazard Zone TASK 44-25-00-910-801-A01
(b) Maintenance Warnings and Information TASK 44-25-00-910-802-A01
(c) ESD General Information TASK 44-25-00-020-801-A01
(2) Deactivate the ABS-2Ku system per TASK 44-25-00-040-801-A01.
(3) Position the access platform (Table 401) to safely access the Radome assembly (30, Figure
401).
(4) Put on a safety harness (Table 401). Attach the harness securely to the access platform. Tether
all hand tools to prevent dropped tools.
CAUTION: STEPPING ON, WALKING ON, OR SITTING ON THE RADOME WILL CAUSE
DAMAGE TO THE RADOME AND ANTENNAS.
(5) Access the Radome assembly (30) per TASK 44-25-00-862-812-A01. See Figure 401.
B. Removal
(1) Use a non-metallic scraper (Table 401) to remove the sealant around the radome assembly
(30, Figure 401) and screws (484, 488, 480, and 492), and from between the radome and
adapter plate assembly (110).
WARNING: HOLD THE RADOME IN PLACE DURING AND AFTER REMOVAL OF THE
ATTACHING PARTS. THE RADOME CAN BE BLOWN BY THE WIND. IF IT FALLS,
THE RADOME CAN CAUSE INJURY AND DAMAGE TO THE EQUIPMENT.
(2) Remove and retain the ten screws (492) from the forward locations shown in Figure 401.
(3) Remove and retain 36 screws (480) from the aft locations.
(4) Remove and retain seven screws (488) from the forward crossbar.
(5) Remove and retain five screws (484) from the mid crossbar.
WARNING: THE RADOME WEIGHS APPROXIMATELY 100 LB (45 KG) AND IS LARGE AND
BULKY. LIFTING HEAVY OBJECTS CAN CAUSE INJURY.
(6) Lift and move the radome assembly (30) to a safe, dry area for storage. Lift the radome evenly
from both sides.
NOTE: The lifting points are shown in TASK 44-25-00-910-802-A01.
EFFECTIVITY
Page 403
Jan 12/2021
401
30
RADOME
ASSEMBLY
480
484
570
640
488
570
630
492
RADOME SCREW
TIGHTENING SEQUENCE
(SEE DETAIL B, SHEET 2)
ADHESIVE-SEALANT
APPLICATION
116 (SEE DETAIL C, SHEET 3)
AFT AERO SEAL
ASSEMBLY
(SEE 44-25-62)
20
TX ANTENNA (929TL)
(SEE 44-25-51)
110
ADAPTER PLATE
ASSEMBLY
(SEE 44-25-64)
115 020-44-25-61-99B-801-A01-001.cgm
FORWARD AERO
SEAL ASSEMBLY
(SEE 44-25-62)
10
RX ANTENNA (937TL)
(SEE 44-25-51)
DETAIL A
RADOME INSTALLATION
GRAPHIC 44-25-61-99B-801-A01
Removal and Installation Details, Radome (EFF 020) (Sheet 1 of 3)
Figure 401
EFFECTIVITY
Page 404
Jan 12/2021
401
1 5
FORWARD 13
9
17 21
25 29
33 37
41
44
39
31 36
28
23
20
15
12
7 4
3
16
11
24
19
32
27
40
35
43 46
42
45
38 34
30 26
AMMGEN-442561-400-002-A-GG
22 18
14 6 2
10
DETAIL B
RADOME SCREW TIGHTENING SEQUENCE
(VIEW LOOKING DOWN)

Figure 401
EFFECTIVITY
Page 405
Jan 12/2021
401
30 (RF)
RADOME
ASSEMBLY
110 (RF) ADHESIVE-SEALANT

ADAPTER PLATE (TABLE 402)
ASSEMBLY
115 OR 116 (RF)

AERO SEAL
ASSEMBLY
020-44-25-61-99B-801-A01-003.cgm
DETAIL C
ADHESIVE-SEALANT APPLICATION
(PRE SB RADOME -44-0150)

Figure 401
EFFECTIVITY
Page 406
Jan 12/2021
TASK 44-25-61-420-801-A01
5. Installation Procedures (EFF 020)
A. Job Setup
(1) Prior to performing any maintenance, familiarize yourself with all safety procedures:
(a) RF Hazard Zone TASK 44-25-00-910-801-A01
(b) Maintenance Warnings and Information TASK 44-25-00-910-802-A01
(c) ESD General Information TASK 44-25-00-020-801-A01
(2) Deactivate the ABS-2Ku system per TASK 44-25-00-040-801-A01.
CAUTION: STEPPING ON, WALKING ON, OR SITTING ON THE RADOME WILL CAUSE
DAMAGE TO THE RADOME AND ANTENNAS.
(3) Two persons or a hoist or crane (Table 401) are required to lift and move the Radome
assembly (30, Figure 401). Lift the LRU evenly from both sides.
NOTE: The lifting points are shown in TASK 44-25-00-910-802-A01.
(4) Position the access platform (Table 401) to safely install the external system LRUs.
(5) Put on a safety harness (Table 401). Attach the harness securely to the access platform. Tether
all hand tools to prevent dropped tools.
(6) Access the Radome assembly (30) mounting location.
(7) Inspect the Radome for damage TASK 44-25-00-210-801-A04.
(8) Inspect the Radome for lightning damage per TASK 44-25-00-210-801-A03.
(9) Inspect the Radome subsystem per TASK 44-25-00-210-801-A01.
(10) Inspect the bulkhead adapter feedthrough connectors per TASK 44-25-00-210-804-A01.
(11) Inspect the sealant between the Aero Seals and the fuselage per TASK 44-25-00-210-801-A02.
(12) Inspect the cables and connectors for damage.
(13) Clean the Radome per TASK 44-25-00-160-803-A01.
EFFECTIVITY
Page 407
Jan 12/2021
B. Installation Procedure
WARNING: WEAR GLOVES (TABLE 402) AND USE ADEQUATE EYE PROTECTION AND
BREATHING PROTECTION WHEN WORKING WITH THE SOLVENT. WIPE THE
SOLVENT FROM YOUR SKIN IMMEDIATELY AND WASH THOROUGHLY WITH
WATER.
WARNING: THE RADOME WEIGHS APPROXIMATELY 75 LB (34 KG) AND IS LARGE AND
BULKY. TWO PERSONS OR A HOIST OR CRANE ARE REQUIRED TO LIFT AND
MOVE THE RADOME. LIFTING HEAVY OBJECTS CAN CAUSE INJURY.
(1) Lift the radome assembly (30, Figure 401) onto the adapter plate assembly (110) and forward
and AFT areo seals (115 and 116). Align the mounting holes.
(2) Install the screws (480 and 492) in accordance with the bolt tightening pattern shown in
Figure 401. Torque screws (480) to 50 to 70 in-lbs (5.6 to 7.9 Nm). Torque screws (492)
160 to 190 in-lbs (18.1 to 21.5 Nm).
CAUTION: DO NOT APPLY SEALANT TO THE SCREW THREADS.
(3) Apply sealant (Table 402) under the heads of the crossbar screws (484 and 488).
(4) Install the screws (484 and 488) to secure the radome assembly (30) to the adapter plate
assembly (110) crossbars. Torque screws (484 and 488) to 100 to140 in-lbs (11.3 to 15.8 Nm).
(5) Perform a GVI to ensure the radome assembly (30) is installed properly.
NOTE: The GVI should be a two person job.
C. Sealant Preparation and Application
WARNING: WEAR GLOVES AND USE ADEQUATE EYE AND BREATHING PROTECTION WHEN
WORKING WITH SOLVENTS. WIPE SOLVENTS FROM THE SKIN IMMEDIATELY
AND WASH THOROUGHLY WITH WATER.
WARNING: SOLVENTS SUCH AS MEK ARE FLAMMABLE AND POSSIBLY TOXIC. KEEP AWAY
FROM OPEN FLAME AND USE ONLY IN A WELL-VENTILATED AREA. AVOID
CONTACT WITH THE SKIN AND USE A RESPIRATOR. AVOID CONTACT WITH THE
AERO SEALS (115 AND 116) AND THE AIRCRAFT SKIN WHEN ABRADING THE
TEFLON PAINT.
CAUTION: DO NOT USE ISOPROPYL ALCOHOL. ISOPROPYL ALCOHOL MAY NOT

PROPERLY PREPARE THE SURFACE FOR APPLICATION OF THE SEALANT.
CAUTION: DO NOT LET THE SOLVENT AIR DRY. WIPE OFF WITH A NEW LINT FREE CLOTH.
CAUTION: DO NOT PLACE WET CLOTHS ON THE RADOME ASSEMBLY. THE SOLVENT CAN
DAMAGE THE RADOME ASSEMBLY.
(1) Remove grease or other heavy contamination from the Radome (30) and Aero Seals (115 and
116) with clean lint-free cloths and solvent (Table 402).
NOTE: Refer to Figure 401 for the sealant application area.
(2) Wipe the Radome (30) and Aero Seals (115 and 116) with clean lint-free cloths and water.
(3) Dry the Radome (30) and Aero Seals (115 and 116) with clean lint-free cloths, or allow to air dry.
EFFECTIVITY
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(4) Perform a GVI to make sure that the Radome (30) and Aero Seals (115 and 116) are clean.
NOTE: The inspection should be a two person job.
(5) Apply a fillet of sealant PR-2001B1/2 (Table 402) between the Radome assembly (30) and
forward and AFT Aero Seals (115 and 116) as shown in Figure 401.
NOTE: When applicable, the application temperature and working life for all alternate sealants
is given in Table 402.
(6) Perform a GVI to ensure proper application of the sealant.
NOTE: The inspection should be a two person job.
(7) Wait for sealant to cure.
NOTE: The cure time for all alternate sealants is given in Table 402.
TASK 44-25-61-450-801-A01
6. Close Out
Thoroughly inspect the work area for Foreign Object Debris (FOD). Clean the work area.
TASK 44-25-61-750-801-A01
7. Post Installation Tests
Refer to the Component Post-Installation Guide in TASK 44-25-00-700-801-A01 to determine what Return-
To-Service adjustments and tests are required. Do the specified adjustment/test procedures before
returning the ABS-2Ku system to service.
EFFECTIVITY
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Jan 12/2021
EFFECTIVITY
Page 410
Jan 12/2021

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Pages From AMM 44-25-00 GoGo 2KU

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Generated From: Gogo LLC CMDB UNCONTROLLEDLifecycle:

DOCUMENT Production WHEN PRINTED Status Date: 02/03/2021

INTELSAT INFLIGHT LLC

AIRCELL BROADBAND SERVICES (ABS) SYSTEM WITH 2KU SYSTEM

INTELSAT INFLIGHT LLC DOCUMENT NO. D12444-A320-2KU

Number: D12444-A320-2KU Rev: E Status: Released

COPYRIGHT: 2021 INTELSAT INFLIGHT LLC

All rights reserved.

FREEDOM OF INFORMATION ACT (5 USC 552) AND DISCLOSURE OF CONFIDENTIAL INFORMATION

Intelsat Inflight LLC

Product Support E-Mail: AMCC@gogoair.com

Number: D12444-A320-2KU Rev: E Status: Released

TO: HOLDERS OF AIRCRAFT MAINTENANCE MANUAL (AMM) D12444-A320-2KU, REVISION D DATED

REVISION NO. E, DATED JAN 12/2021

Replace all copies of AMM D12444-A320-2Ku, Revision D with Revision E.

SECTION DESCRIPTION OF CHANGE EFFECTIVITY

Record of Revisions Added revision E. All

Inspection/Check Added notes to radome sealant inspection. Updated All

Repair Updated Section 3, 4 and 5 - Sealant Repair Materials. All

Removal/Installation Updated Table 402: Materials, Radome Removal/ 020

Removal/Installation Updated Table 402: Materials, Adapter plate Removal/ 020

THIS PAGE INTENTIONALLY LEFT BLANK

REVISION ISSUE DATE BY

A Apr 10/2019 Tech Pubs

B Oct 2/2019 Tech Pubs

C Nov 15/2019 Tech Pubs

D Sep 01/2020 Tech Pubs

E Jan 12/2021 Tech Pubs

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

Keep this record in the front of this document.

When a temporary revision is received:

(1) Put the temporary revision page(s) into this document.

When a permanent revision is received:

TEMP ISSUE INSERTED REMOVED

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF AIRLINE REVISIONS

SECTION ISSUE DATE RTPC DESCRIPTION

SERVICE BULLETIN LIST

Keep this record in the front of this document.

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LIST OF EFFECTIVE PAGES

SUBJECT ATA NO. PAGE DATE

Adjustment/Test – 44-25-81 501 Jan 12/2021

Removal/ 44-25-82 401 Jan 12/2021

ATA / SUBJECT PAGE

44-25-00 / INTRODUCTION .............................................................................................................. Intro-1

44-25-00 / SYSTEM DESCRIPTION .......................................................................................................... 1

44-25-00 / COMPONENT LOCATIONS ..................................................................................................... 1

44-25-00 / COMPONENT DESCRIPTIONS ............................................................................................... 1

44-25-00 / ABS-2Ku SYSTEM – MAINTENANCE PRACTICES ............................................................ 201

ABS-2Ku System Deactivation ........................................................................................................ 211

44-25-00 / ADJUSTMENT/TEST – ABS-2KU SYSTEM ......................................................................... 501

44-25-00 / INSPECTION/CHECK ........................................................................................................... 601

44-25-00 / CLEANING ............................................................................................................................ 701

Aero Seal Vent Cleaning ................................................................................................................. 702

44-25-00 / REPAIR ................................................................................................................................. 801

44-25-03 / REMOVAL/INSTALLATION – CIRCUIT BREAKERS ........................................................... 401

44-25-03 / ADJUSTMENT/TEST – CIRCUIT BREAKERS ..................................................................... 501

44-25-04 / REMOVAL/INSTALLATION – RELAYS AND RELAY SOCKETS......................................... 401

Post Installation Tests...................................................................................................................... 419

44-25-04 / ADJUSTMENT/TEST – RELAYS .......................................................................................... 501

44-25-12 / REMOVAL/INSTALLATION – ACPU-2 ................................................................................. 401