MOCK TEST PAPER

NAME :………………………………………………… DURATION : 30.00 min

1. Which Indian Standard is followed for raw material (Billet/Bloom) Chemical analysis ?
Ans : IS 2830:2012

2. What is the difference between Billet and Bloom ?

Ans :
Billet - A semi-finished product obtained by forging, rolling or continuously casting,
usually square (not exceeding 125 mm × 125 mm in cross-section) with rounded corners
or round (not exceeding 125 mm in diameter).
Bloom - A semi-finished forged, rolled or continuously cast product.
The cross-section is square or nearly rectangular (excluding slab) and the cross-section is
generally more than 125 mm × 125 mm (or equivalent cross-sectional area).

3. Which Indian Standard is followed for raw material (Billet/Bloom) dimension check? And
Mention the acceptable tolerances for dimension check.

Ans : As per IS 2830:2012 raw material (Billet and Bloom )dimension tolerance are mentioned
Below…
Billet - up to and including 75 mm Thickness on width/thickness will be +/- 1.5 mm. And
over 75 mm it will be +/- 3.0 mm.
Bloom - up to and including 150 mm Thickness on width / thickness will be +4.0mm,
- 3.0 mm . And over 150 mm it will be +6.0 mm, - 3.0 mm.

4. What should be the minimum temperature of furnace for rerolling ?

Ans : 900℃ - 1370℃ (minimum temperature depend on billet/Bloom size).

5. Mention the Indian Standard followed for dimension (Leg length) check of angle sections
. What are the acceptable tolerances for dimension check?
Ans : As per IS 1852:1985 . The tolerances on leg length are mentioned below………

Leg length Tolerance

Upto and including 45 mm +/- 1.5 mm
45 mm to 100 mm +/- 2.0 mm
Over 100 mm +/- 2 percent

*** For unequal angle 45x30x4 mm the tolerance on longer leg length
shall be +2.0mm , - 1.5 mm. And tolerance on short leg length shall be +/- 1.5 mm.
6. What is the acceptable tolerance for out of squareness check and which Indian
standard is followed ?

Ans : As per IS 1852:1985 The legs of angles shall be perpendicular to each other with in a
tolerance of +/- 1.0 degree

7. which Indian standard is followed for Camber check and what is the tolerance of camber?

Ans : As per IS 1852:1985 The permissible limits for Camber shall leg length less than 100
mm to be agreed between the manufacturer and the purchaser. Including and over 100
mm permissible with 0.2 percent of length.

8. Mention the difference between the leg lengths of equal leg angles of total tolerance
(Plus and Minus).
Ans : 75 % example ( 45X45X4)= 1.5+1.5=3 of 75% = 2.25 mm.

9. Write some name of visual defects and in which Indian Standard it is mentioned ?
Ans : Visual defects found on material are like surface flaws; laminations; rough/jagged and
imperfect edges and all other harmful defects ( as per IS 2062:2011).

10. Which Indian Standard is followed for angle sectional weight and root radius ?

Ans : Followed by IS 808:1989

11. Write the below mentioned angle sectional weight and root radius as per Indian
Standard.

Angle section (mm) Sectional weight (kg/mtr) Root radius (mm)

200X200X24 71.100 18.0
200X200X20 60.000 15.0
150X150X20 44.100 12.0
150X150X15 33.800 16.0
130X130X12 23.500 10.0
130X130X9 17.900 13.0
120X120X10 18.200 13.0
110X110X10 16.600 10.0
110X110X8 13.400 10.0
100X100X8 12.100 8.5
100X100X7 10.700 12.0
100X100X6 9.200 8.5
90X90X6 8.200 8.5
 80X80X6 7.300 8.0
75X75X5 5.700 7.0
70X70X5 5.300 7.0
65X65X4 4.000 6.5
60X60X5 4.500 6.5
60X60X4 3.700 8.0
55X55X5 4.100 6.5
50X50X4 3.00 6.0
45X45X4 2.700 5.5
45X30X4 2.200 5.0

12. Write the formula of angle sectional weight calculation.

Ans : Section - Thickness + Section x Thickness + Root Radius x Density of Iron

13. Write the name of equipment used for dimension check and thickness check and other
Measurements.
Ans : Vernier calipers, Micrometer, radius gauge steel tape.

14. What is the least count of vernier caliper?

Ans : Least count of vernier caliper is 0.02 mm

15. What is the least count of micrometer?

Ans : Least count of micrometer is 0.01 mm.

16. Write the types of angle with example.

Ans : There are two type of angle - i)Equal Angle (50x50x4 mm), ii) Unequal Angle (45x30x4 mm)

17. Which equipment is used for checking the out of squareness of angle?
Ans : Right angle or bevel protector is used for checking the out of squareness of Angle

18. As per which Indian Standard mechanical and chemical test is done?
Ans : Mechanical and Chemical test is done as per IS 2062:2011

19. Write the testing parameters of mechanical testing?

Ans : Mechanical testing parameters are i)Tensile test, ii)Bend test, ii) Charpy impact test.

20. How to calculate gauge length for tensile testing ?

Ans : √Area x5.65 *( Area =width x thickness)

21. How to calculate percentage of Elongation in tensile test?

Ans : (Final length - gauge length ÷ gauge length) x 100
22. In which Indian Standard testing method of tensile test is found?
Ans : IS 1608(2005)

23. In which Indian Standard testing method of Bend test is found ?

Ans : IS 1599(2012)

24. In which Indian Standard testing method of Impact test is found?

Ans : IS 1757 (1988)

25. What is the standard size of sample for impact test?

Ans : Width- 10.0mm, thickness- 10.0mm, length- 55.0mm, Centre V notch 45 degree, V notch
dip- 0.2 mm.

26. What is the density of iron?

Ans : density of Iron = 7.85 g/cm3

27. Write the name of Master elements in chemical testing?

Ans : Carbon, Manganese, Sulphur, Phosphorus, Silicon

28. Write the name of micro alloying elements used in casting iron?
Ans : Micro alloying elements are - Vanadium, Niobium, Titanium

29. State the formula of calculating CARBON EQUIVALENT.

Ans : CE= C + Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15

30. Write the percentage of nitrogen content of steel .

Ans : Nitrogen content of steel shall not exceed 0.012 percent which shall be ensured by the
manufacturer by occasional check analysis.

31. Mention some grade and quality used in IS 2062:2011.

Ans : As per IS 2062:2011 Grades are -E250, E275, E300, E350, E410, E450, E550, E600, E650
Quality - A, Br, B0, C

32. Write the full form of HT & MS.

Ans : HT- High Tensile steel.

MS - Mild Steel.