KILN FEED TO CLINKER

P H Dust loss % 4
L O I Of Kiln feed % 36.08
Coal Ash Content % 20
SHC Kcal / Kg Clinker 735
Kiln Coal MT 336.3
Kiln Coal NCV Kcal / Kg Coal 6304
PC Coal MT 569.9
PC Coal NCV Kcal / Kg Coal 6353
weighted Average N CV of Coal Kcal / Kg Coal 6334.82
Kiln feed Basis MT 11905.00
Clinker produced from above kiln feed MT 7581.55
KILN FEED TO CLINKER CONVERSION FACTOR 1.57
Raw meal TO Clinker Conversion Factor 1.51
JDU CALCULATION DENSITY Site altitude, AMSL 20
Baro. Press. At 10311.51
Normal Density to Actual density :
mmWg Pb 10311.51
Po 10336 mmWg Stat.Press -30
Do 1.293 Kg/Nm3 D1,Kg/Mtr3 1.151239
To 273 Deg.K T1, Deg.C 32
Actual Density to Normal density :
mmWg Pb 10311.51
Po 10336 mmWg Stat.Press -867
Do,Kg/NM3 1.34873297 D1,Kg/Mtr3 0.902
To 273 K T1, Deg.C 100

mmWg=mbx
JDU CALCULATION 10.2
Site altitude, AMSL 20
Baro. Press. At 10311.51
Normal Vol. to Actual Volume :
mmWg Pb 10311.51
Po 10336 mmWg Stat.Press -510
Vo 468750 NMtr3/Hr. V1, Mtr3/Hr. 1117181
To 273 Deg.K T1, Deg.C 344

Actual Vol. to Normal Volume :

mmWg Pb 10311.51
Po 10336 mmWg Stat.Press -28
Vo,NMtr3/Hr. 26087.9781 V1, Mtr3/Hr.29294.69
To 273 K T1, Deg.C 32

Clinker prodn. 7600 TPD

NMtr3/Kg.Cl. 0.08238309
 Day Avg. Day Avg. Day Avg.
Clinker Clinker Clinker
Day 1 Day 2 Day 3
% LOI ---- ---- ----
% SiO2 22.4 22.11 22.36
% Al2O3 5.58 5.54 5.61
% TiO2 Not reported 0 0 0
% Fe2O3 3.1 3.11 3.18
% Mn2O3 Not reported 0 0 0
% CaO 66.94 67.15 66.13
% MgO 1.32 1.26 1.38
% SO3 (total sulfur) 0.5 0.58 0.54
% P2O5 Not reported 0 0 0
% Na2O 0.114 0.121 0.117
% K2O 0.37 0.394 0.348
% Cl 0.0063 0.0063 0.0066
% Cr2O3 Not reported 0 0 0
Total 100 100 100
% Na2O equivalent 0.36 0.38 0.35
Silica ratio 2.58 2.56 2.54
Alumina ratio 1.80 1.78 1.76
Lime standard (KUEHL) 94.24 95.68 93.13
SiO2 / (Al2O3 + TiO2) 4.01 3.99 3.99
Clinker phases (Bogue)
% C3S 60.4 63.7 57.0
% C2S 18.69 15.36 21.07
% C3A 9.54 9.42 9.49
% C4AF 9.43 9.46 9.68
% Liquid phase 25.09 24.96 25.39
(acc. to LEA. 1400° C )

HEAT OF REACTION 427 429 421

Average Kcal / kg Cl. 425.6