CONFIDENTIAL

SUPPLY SPECIFICATION
.~ COLD ROLLED SHEETS
.'1. 4010
TATA (DRAWING QUALITY)
IssueNo.
10
T Page No.1
I of 5 pages

O. SCOPE:

This Supply Specification covers the requirements of drawing quality cold rolled S!leets
intended for the manufacture of auto components with bending, drawing and forming in all
directrons.
1. MATERIAL:

Non ageing quality, killed Cold rolled low carbon steel sheets with guaranteed mechanical
properties and surface finish for manufacture of automobile components by drawing and
bending along and / or across the rolling direction. This specification covers sheets upto 4
mm thick, 600 to 1900 mm in width and length as per requirement. Sheets should be
supplied in killed condition as per the agreement between the purchaser and the
manufaCturer.
2. ABBREVIATION:
FOR PURCHASE ORDER: Thk x width x length
CR D-513 SS 4010

FOR DRAWING: D-513, SS4010

3. CONDITION OF SUPPLY:
3.1 FORM OF SUPPLY:
3.1.1 Sheets in cut length to be ordered as per dimensions and packing details mentioned in this
supply specification.
3.1.2 In case of supply in cut length, supplier has to mark the rolling direction whenever the IE:'I1gth
is lesser than width.
3.2 END USE:
The components formed out of these parts shall be cleaned by mild alkaline degreasing
agent and finally painted or plated.
4. SIZES AND TOLERANCES:
For tolerance on thickness, width and length, refer table 1, 2 and 3.

''-10-07 10 Updated with few modification ( Clause 5.2.2) RCI

23.09.02 9 Completely deharmonised & modified RCI
09.08,95 8 IS reference deleted , Year & Clause 3 added NRI
Date Issue No Modification Name
MONTH YEAR
Prep. 1st Issue' 09 1972
Release con-trolled by
STANDARDIZATION DEPARTMENT
Date TAT A MOTORS LIMITED
JA27-F025
@ Copyright Tata Motors Limited
 CONFIDENTIAL

COLD ROLLED SHEETS 55 : 4010

(DRAWINGQUALITY) Page No.2 of 5 pages

Table-1: Tolerances on Thickness

Nomhla1 Thickness Width (mm)

(mm) Upto 1250 Above 1250 upto 1600 Above 1600
Upto 0.40 +/- 0.04 - -
Above 0.4-0upto 0.60 +/- 0.05 +/-0.06 -
Above 0.60 upto 0.80 +/-0.06 +/-0.07 +/-0.08
Above 0.80 upto 1.00 +/-0.08 . +/-0.09 +/-0.10
Abcwe 1.00 upto 1.25 +/- 0.09 +/-0.10 +/-0.12
Above 1.25 upto 1.60 +/-0.11 +/-0.12 +/-0.14
T;i;t)"upto 2.00 +/-f).12 +/-0.14 +/-0.16
Above 2.00 upto 2.50 +/-0.14 +/-0.16 +/-0.18
Above 2.50 upto 3.15 +/-0.16 +/-0.18 +/-0.20
Above 3.15 +/-0.19 +/-0.20 -

Table- 2: Tolerances on Width

Width (mm). Upto 1000 mm Above 1000 mm

Tolerance (mm) -
+ 6, 0 + 0.60 % , - 0

Table- 3: Tolerances on Length

Length (mm) Upto 2000 mm Above 2000 mm

Tolerance (mm) + 5,;, 0 +7 of fength, - 0
5. PROPERT~ES:
5.1 GENERAL REQUIREMENTS:
It would be necessary for the suppliers to get their samples of sheets, as per this SS
approved by Tata Motors prior to their submitting the quotation and commenc:ement of
supplies. Subsequently the supplier must quote and supply materials produced by the same
method of manufacturer in the same melting shop and rolling mill from where the samples
were approved. The supplier should specify in their offer, the mill and the heat treatment
process of the material in any from which they intend to supply. The sheets should retain
non-ageing quality for a minimum period of six months.
5.2 SURFACE PROPERTIES:
5.2.1 SURFACE QUALITY:
The sheets covered under this SS should have a good quality intended for intricate
formability and final finish of the painted surface. For this the surface quality should be free
from harmful defects, SLtChas scale, rust, blisters, lamination, pitting, porosity, cracks or torn
edges or any other defects such as scabs, slivers etc.

Issue No. Month Year STANDARDIZATION DEPARTMENT

10 10 2007 TJ\TJ\ MOTORS LIMITED

JA27 -F025

C9 Copyright Tata Motors Limited

 CONFIDENTIAL

COLD ROLLED SHEETS 55 : 4010

(DRA WING QUALITY) Page No.3 of 5 pages

5.2.2 SURFACE TYPE:

The cold rolled sheets should be supplied as scale free and having no pores, no roll marks
or scratches and should be ideal for cathodic or anodic electro-deposition, spray- painting
and plating/ galvanizing. . .

5.2.3 SURF ACE FINISH:

Sheets shall be supplied.as cold rolled having uniform matt finish with average surface
roughness values Ra :.0.8 -1.4 microns. -
6. TECHNICAL DATA:
.6.1 CHEMICAL COMPOSITION:

__.rade O[oCarQ9n(l11ax) %Manganese(max) %Sulphur(max) %Phosphorus(max)

D513 554010 0.12 0.40 0-.04 0.04
Note: When the steel is killed by Aluminium alone, the total AI content should be 0.02-
0.06 %.

6.2 MECHANICAL PROPERTIES:

Grade Tensile strength Yield Strength Elongation % on Hardness

..
(Mpa) (Mpa)Max guage length (Min) Max
D513 554010 270 -370 280 23 55HRB

6.3 ERICSON CUPPING VALUE:

Thickness (mm) Depth of Cupping Thickness Depth of Cupping (mm)

(mm) -Min (mm) -Min
0.50 8.20 1.00 10.4
0.63 8.60 1.25 10.45
0.70 9.20 1.50 10.90
0.80 9.50 1.60 11.05
0.90 9.80 2.00 11.25

6.4 BEND TEST:

The sheets should be bent with the axis of bend parallel to the direction of rolling until the
internal diameters of bend achieved are as follows.
Specification Angle of Bend Internal dia of bend
D513 554010 180deg CLOSE

No cracks or hairline openings are allowed on the outer skin of the bend Le. the outer
convex surface.

6..5 PLASTIC STRAIN RATIO:

The plastic strain ratio R should be between 1.3 -1.5. .

Issue No. Month Year STANDARDIZATION DEPARTMENT

10 10 2007- TATA MOTORS LIMITED

JA27 -F025

@ Copyright Tata Motors Limited

 CONFlDiNTIAL

COLD ROLLED SHEETS 55 : 4010

(DRA WING QUALITY) Page No.4 of 5 pages

7. MARKING & PACKING:

Each and every sheet should be marked with an easily washable ink with the supplier's
trade mark. Gross weight of any bundle should not exceed 1.8 tonnes for Kolkata port and
2.5 tonnes for Mumbai port for the imported consignments.
Sheets iA one bundle should be wrapped with water proof paper after treating each and
every sheet with easily washable and non hardening type rust preventive oil (compatible
with lubricants & pretreatment chemicals used in Tata Motors), and then packed in steel
envelopes. Steel envelopes with umbrella type of packing to prevent water seepage inside
the bundle" which should be fastened tight with hoop iron and wOQden battons underneath
to prevent the sheets from rusting and damage during transit.
8. GUARANTEE:
..-
Materials, whrch will crack and give rise to other defects while forming, drawing etc., even if
the dies are in proper order and the operating conditions are properly followed, should be
replaced by the supplier.
9. MISCEllANEOUS:
Any Deviation or clarification sought in this supply specification should be referred to:

Quality Assurance Quality Assurance

Tata Motors. , Jamshedpur , or Tata Motors. , Pimpri
Jamshedpur- 831010 ( INDIA) Pune - 411018 (INDIA)
Fax - ( 0657 ) 286267 Fax - (020) 56135916

10. EQUIVALENT ACCEPTABLE NATIONAL I INTERNATIONAL SPECIFICATIONS.:

a) JIS - 83141 - spec - SO

b) En 10130 - DC 03
c) IS 513 - 0513 - with above additional stipulations.
11. PACKAGING REPRESENTATION:
It will be same as in the existing Supply Specification.

Issue No. Month Year STANDARDIZATION DEPARTMENT

10 ~o 2007 TJ\TA MOTORS LIMITED

JA27 -F025

@ Copyright Tata Motors Limited

 ~
'"
";'I
To en
(II
~ I -"" c:
(J1 0 C1I .1
Z
0
.

-a. s:
0
0 ::J
...

.
:T

-<
I
-7 "BC">
~~
C
0
C1I
t.I
., SECTION AA SECTION BB ~ t)
~
;

::n
L (j) 0
@ () I""'"

~
()
0
"C
'<
::!.
(Q
SL DESCRIPTION
SINGLE PIECE UMBRELLA
--i
r-
h1
t:J
CI)
:x:
:T 1 "<
... TYPEPACKING SHEET' '- rt1
-i
t.I
... ~B 2
(WITH FQLDED CORNER) rt1
I» (/) WOODENPLANK**
s: -i -0 (;1
0... :;tJ 3 VCI, POL YTHENE PAPER
0., c m SHEET
» -0
(II
:;tJ »;0 4 IRONHOOP STRAP *
c c m A 5 CRJHR SHEET
3 s: N c
L
. .
;:;: 0] 6
C1I 0 BOTTOM SHEET PACKING
0. -I
0
0 7 ANGLE & CORNER
z
;:0
en c
m r
C "C r
lJ
s » c
Q)

=i
m
;xl
-i
s:
:;tJ
G)
- - * HOOP IRON STRAPS SHOULD
BE PROVIDED AT INTERVAL OF
. (Q
CD
Z (J)
C m -<, EVERY 500-600 mm SD (J)
Z C 01
-i m. 0 ()

I L..s ** WOODEN PLANK MAY HAVE

GROOVE NOT PREVENT SLIPPING
.....
01
~
«:::)
0
z
""'" ::!!
(1\ OF THE IRON STRAPS. -0 . 0
METAL PACKET i Q)
(Q
«:::) IT!
;10 CD !f
(j)
.);
r