01120003-00 27 May 2021

VEHICLE ENGINEERING- STANDARD FOR UNSPECIFIED TOLERANCES

Revision 00

Standard number: 01120003-00

Document Revision: 00
Contact:
Matter, Ahmedabad, India
info@mattermotor.com
www.matter.in

Name
Prepared By Rohan Lodaya
Approved By Zakir Memon

0. HISTORY OF CHANGES
The changes were inscribed from the first approved version (01120002-00). Before a change
is implemented, the revision number of the document will be updated.

Number Description Date Name

01120003-00 Initial Release 27 May 2021 Rohan Lodaya

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01120003-00 27 May 2021

Table of Contents
0. HISTORY OF CHANGES .....................................................................................................................- 1 -
1. UNSPECIFIED TOLERANCES FOR CASTED COMPONENTS ..................................................................- 3 -
1.1 ABBREVIATED TERMS ........................................................................................................................ - 3 -
1.2 CASTING REQUIRED MACHINING ALLOWANCE ................................................................................ - 4 -
1.3 UNSPECIFIED DIM & GEOMETRICAL TOL AND MACHINING ALLOWANCE FOR CASTINGS ............... - 5 -
1.4 CASTING TOLERANCES FOR STRAIGHTNESS ...................................................................................... - 6 -
1.5 CASTING TOLERANCES FOR FLATNESS .............................................................................................. - 6 -
1.6 CASTING TOLERANCES FOR ROUNDNESS, PARALLELISM, PERPENDICULARITY AND SYMMETRY .... - 7 -
1.7 CASTING TOLERANCES FOR COAXIALITY ........................................................................................... - 7 -
2. UNSPECIFIED TOLERANCES FOR CLOSED DIE STEEL FORGINGS ........................................................- 8 -
2.1 UNSPECIFIED TOL FOR LENGTH, WIDTH, MISMATCH, RESIDUAL FLASH AND TRIMMED FLAT ........ - 8 -
2.2 UNSPECIFIED TOLERANCES FOR THICKNESS AND EJECTION MARKS ................................................ - 8 -
2.3 RECOMMENDED FILLET AND EDGE RADII (DROP AND PRESS FORGINGS) ........................................ - 9 -
2.4 RECOMMENDED FILLET AND EDGE RADII (UPSET FORGINGS) ......................................................... - 9 -
2.5 RECOMMENDED DRAFT ANGLES ...................................................................................................... - 9 -
2.6 FINISH ALLOWANCES FOR DROP AND PRESS FORGINGS ................................................................ - 10 -
2.7 FINISH ALLOWANCES FOR UPSET FORGINGS .................................................................................. - 10 -
3. UNSPECIFIED TOLERANCES FOR LINEAR AND ANGULAR MACHINING DIMENSIONS ...................... - 11 -
3.1 PERMISSIBLE DEVIATIONS FOR LINEAR DIMENSIONS EXCEPT FOR BROKEN EDGES ...................... - 11 -
3.2 PERMISSIBLE DEVIATIONS FOR LINEAR DIM (EXTERNAL RADIUS AND CHAMFER HEIGHTS) .......... - 11 -
3.3 PERMISSIBLE DEVIATIONS FOR ANGULAR DIMENSIONS ................................................................ - 11 -
3.4 GENERAL TOLERANCES ON STRAIGHTNESS AND FLATNESS ........................................................... - 12 -
3.5 GENERAL TOLERANCES ON PERPENDICULARITY ............................................................................. - 12 -
3.6 GENERAL TOLERANCES ON SYMMETRY .......................................................................................... - 12 -
3.7 GENERAL TOLERANCES ON CIRCULAR RUN-OUT ............................................................................ - 12 -
4. UNSPECIFIED TOLERANCES FOR STEEL STAMPINGS ....................................................................... - 13 -
4.1 LIMIT DEVIATIONS FOR LINEAR DIMENSIONS OF FLAT STAMPINGS .............................................. - 13 -
4.2 LIMIT DEVIATIONS FOR RADII OF CURVATURES ............................................................................. - 14 -
4.3 LIMIT DEVIATIONS FOR ANGULAR DIMENSIONS OF FLAT STAMPINGS .......................................... - 14 -
5. UNSPECIFIED TOLERANCES FOR WELDED CONSTRUCTION ............................................................ - 15 -
5.1 UNSPECIFIED TOLERANCES FOR LINEAR DIMENSIONS ................................................................... - 15 -
5.2 UNSPECIFIED TOLERANCES FOR STRAIGHTNESS, FLATNESS AND PARALLELISM ............................ - 15 -
5.3 UNSPECIFIED TOLERANCES FOR ANGULAR DIMENSIONS .............................................................. - 16 -
6. UNSPECIFIED TOLERANCES FOR PLASTIC MOULDINGS .................................................................. - 17 -
6.1 UNSPECIFIED GENERAL TOLERANCES ............................................................................................. - 17 -
7. UNSPECIFIED TOLERANCES FOR RUBBER COMPONENTS ............................................................... - 18 -
7.1 UNSPECIFIED TOLERANCES FOR MOULDED RUBBER COMPONENTS ............................................. - 18 -
7.2 UNSPECIFIED TOLERANCES FOR EXTRUDED RUBBER COMPONENTS ............................................. - 18 -
7.3 UNSPECIFIED TOLERANCES FOR PUNCHED AND CUT RUBBER COMPONENTS ............................... - 19 -
7.4 UNSPECIFIED TOLERANCES FOR SOLID RUBBER PLATES ................................................................. - 19 -
REFERENCES ........................................................................................................................................... - 20 -

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1. UNSPECIFIED TOLERANCES FOR CASTED COMPONENTS

1.1 ABBREVIATED TERMS
Abbreviated Term Interpretation
DCT Dimensional Casting Tolerances
DCTG Dimensional Casting Tolerances Grade
GCT Geometric Casting Tolerances
GCTG Geometric Casting Tolerances Grade
RMA Required Machining Allowance
RMAG Required Machining Allowance Grade
TP Taper +
TM Taper –
SMI Surface Mismatch

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Page 4 of 20
AS PER DIN EN ISO 8062-3:2008-09 Dimensions in millimetres.
Machining allowance for Required Machining Allowance Grade (RMAG)
Largest overall
dimension RMAG RMAG
RMAG A RMAG B RMAG C RMAG E RMAG F RMAG H RMAG I RMAG J
D G
- ≤40 0.1 0.1 0.2 0.3 0.4 0.5 0.5 0.7 1 2
>40 ≤63 0.1 0.2 0.3 0.3 0.4 0.5 0.7 1 1.4 3
>63 ≤100 0.2 0.3 0.4 0.5 0.7 1 1.5 2 2.8 4
>100 ≤160 0.3 0.4 0.5 0.8 1.1 1.5 2.2 3 4 6
>160 ≤250 0.3 0.5 0.7 1 1.4 2 2.8 4 5.5 8
>250 ≤400 0.4 0.7 0.9 1.3 1.8 2.5 3.5 5 7 10
>400 ≤630 0.5 0.8 1.1 1.5 2.2 3 4 6 9 12
>630 ≤1000 0.6 0.9 1.2 1.8 2.5 3.5 5 7 10 14
>1000 ≤1600 0.7 1 1.4 2 2.8 4 5.5 8 11 16
>1600 ≤2500 0.8 1.1 1.6 2.2 3.2 4.5 6 9 13 18
>2500 ≤4000 0.9 1.3 1.8 2.5 3.5 5 7 10 14 20
>4000 ≤6300 1 1.4 2 2.8 4 5.5 8 11 16 22
1.2 CASTING REQUIRED MACHINING ALLOWANCE

>6300 ≤10000 1.1 1.5 2.2 3 4.5 6 9 12 17 24

NOTE: Grades A and B are only applied in special cases, e.g., with series production in which the pattern equipment, the casting
procedure, and the machining procedure with regard to clamping surfaces and datum surfaces or targets have been agreed
between the supplier and Matter.
Unless otherwise specified, Tolerance Grade RMAG E to be followed.

Matter, 2021 ©
27 May 2021
 01120003-00

AS PER DIN EN ISO 8062-3:2008-

Page 5 of 20
09 Dimensions in millimetres.
Nominal Linear dimensional tolerances for Dimensional Casting Tolerance Grade (DCTG) (a)
dimensions DCTG
related to the DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG DCTG
16
moulded part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
(b)
- ≤10 0.09 0.13 0.18 0.26 0.36 0.52 0.74 1 1.5 2 2.8 4.2 - - - -
>10 ≤16 0.1 0.14 0.2 0.28 0.38 0.54 0.78 1.1 1.6 2.2 3 4.4 - - - -
>16 ≤25 0.11 0.15 0.22 0.3 0.42 0.58 0.82 1.2 1.7 2.4 3.2 4.6 6 8 10 12
>25 ≤40 0.12 0.17 0.24 0.32 0.46 0.64 0.9 1.3 1.8 2.6 3.6 5 7 9 11 14
>40 ≤63 0.13 0.18 0.26 0.36 0.5 0.7 1 1.4 2 2.8 4 5.6 8 10 12 16
>63 ≤100 0.14 0.2 0.28 0.4 0.56 0.78 1.1 1.6 2.2 3.2 4.4 6 9 11 14 18
>100 ≤160 0.15 0.22 0.3 0.44 0.62 0.88 1.2 1.8 2.5 3.6 5 7 10 12 16 20
>160 ≤250 - 0.24 0.34 0.5 0.7 1 1.4 2 2.8 4 5.6 8 11 14 18 22
>250 ≤400 - - 0.4 0.56 0.87 1.1 1.6 2.2 3.2 4.4 6.2 9 12 16 20 25
>400 ≤630 - - - 0.64 0.9 1.2 1.8 2.6 3.6 5 7 10 14 18 22 28
>630 ≤1000 - - - - 1 1.4 2 2.8 4 6 8 11 16 20 25 32
>1000 ≤1600 - - - - - 1.6 2.2 3.2 4.6 7 9 13 18 23 29 37
>1600 ≤2500 - - - - - - 2.6 3.8 5.4 8 10 15 21 26 33 42
>2500 ≤4000 - - - - - - - 4.4 6.2 9 12 17 24 30 38 49
>4000 ≤6300 - - - - - - - - 7 10 14 20 28 35 44 56
>6300 ≤10000 - - - - - - - - - 11 16 23 32 40 50 63
(a) Got wall thicknesses in grade DCTG 1 to DCTG 5, one grade coarser applies
(b) Grade DCTG 16 exists only for wall thicknesses of castings generally specified in DTCG 15
As the default conditions for the dimensions, the casting tolerances shall be symmetrically disposed with respect to the nominal dimension, i.e.,
1.3 UNSPECIFIED DIM & GEOMETRICAL TOL AND MACHINING ALLOWANCE FOR CASTINGS

with one half on the positive side and the other on the negative side.
Unless otherwise specified, Tolerance Grade DCTG 6 to be followed.

Matter, 2021 ©
27 May 2021
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1.4 CASTING TOLERANCES FOR STRAIGHTNESS

AS PER DIN EN ISO 8062-3:2008-09 Dimensions in millimetres.
Nominal Straightness tolerance for geometrical casting tolerance grade
dimensions (GCTG)
related to the GCTG
GCTG 2 GCTG 4 GCTG 5 GCTG 6 GCTG 7 GCTG 8
moulded part 3
- ≤10 0.08 0.12 0.18 0.27 0.4 0.6 0.9
>10 ≤30 0.12 0.18 0.27 0.4 0.6 0.9 1.4
>30 ≤100 0.18 0.27 0.4 0.6 0.9 1.4 2
>100 ≤300 0.27 0.4 0.6 0.9 1.4 2 3
>300 ≤1000 0.4 0.6 0.9 1.4 2 3 4.5
>1000 ≤3000 - - - 3 4 6 9
>3000 ≤6000 - - - 6 8 12 18
>6000 ≤10000 - - - 12 16 24 36
Unless otherwise specified, Tolerance Grade GCTG 5 to be followed.

1.5 CASTING TOLERANCES FOR FLATNESS

AS PER DIN EN ISO 8062-3:2008-09 Dimensions in millimetres.
Nominal Straightness tolerance for geometrical casting tolerance grade (GCTG)
dimensions
related to the GCTG 2 GCTG 3 GCTG 4 GCTG 5 GCTG 6 GCTG 7 GCTG 8
moulded part
- ≤10 0.12 0.18 0.27 0.4 0.6 0.9 1.4
>10 ≤30 0.18 0.27 0.4 0.6 0.9 1.4 2
>30 ≤100 0.27 0.4 0.6 0.9 1.4 2 3
>100 ≤300 0.4 0.6 0.9 1.4 2 3 4.5
>300 ≤1000 0.6 0.9 1.4 2 3 4.5 7
>1000 ≤3000 - - - 4 6 9 14
>3000 ≤6000 - - - 8 12 18 28
>6000 ≤10000 - - - 16 24 36 56
Unless otherwise specified, Tolerance Grade GCTG 5 to be followed.

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1.6 CASTING TOLERANCES FOR ROUNDNESS, PARALLELISM,

PERPENDICULARITY AND SYMMETRY
AS PER DIN EN ISO 8062-3:2008-09 Dimensions in millimetres.
Nominal Straightness tolerance for geometrical casting tolerance grade (GCTG)
dimensions
related to the GCTG 2 GCTG 3 GCTG 4 GCTG 5 GCTG 6 GCTG 7 GCTG 8
moulded part
- ≤10 0.18 0.27 0.4 0.6 0.9 1.4 2
>10 ≤30 0.27 0.4 0.6 0.9 1.4 2 3
>30 ≤100 0.4 0.6 0.9 1.4 2 3 4.5
>100 ≤300 0.6 0.9 1.4 2 3 4.5 7
>300 ≤1000 0.9 1.4 2 3 4.5 7 10
>1000 ≤3000 - - - 6 9 14 20
>3000 ≤6000 - - - 12 18 28 40
>6000 ≤10000 - - - 24 36 56 80
Unless otherwise specified, Tolerance Grade GCTG 5 to be followed.

1.7 CASTING TOLERANCES FOR COAXIALITY

AS PER DIN EN ISO 8062-3:2008-09 Dimensions in millimetres.
Nominal Straightness tolerance for geometrical casting tolerance grade (GCTG)
dimensions
related to the GCTG 2 GCTG 3 GCTG 4 GCTG 5 GCTG 6 GCTG 7 GCTG 8
moulded part
- ≤10 0.27 0.4 0.6 0.9 1.4 2 3
>10 ≤30 0.4 0.6 0.9 1.4 2 3 4.5
>30 ≤100 0.6 0.9 1.4 2 3 4.5 7
>100 ≤300 0.9 1.4 2 3 4.5 7 10
>300 ≤1000 1.4 2 3 4.5 7 10 15
>1000 ≤3000 - - - 9 14 20 30
>3000 ≤6000 - - - 18 28 40 60
>6000 ≤10000 - - - 36 56 80 120
Unless otherwise specified, Tolerance Grade GCTG 5 to be followed.

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2. UNSPECIFIED TOLERANCES FOR CLOSED DIE STEEL FORGINGS

2.1 UNSPECIFIED TOLERANCES FOR LENGTH, WIDTH, MISMATCH,
RESIDUAL FLASH AND TRIMMED FLAT FEATURES
As Per IS 3469-1 to 3:1974 Dimensions are in millimeters.

2.2 UNSPECIFIED TOLERANCES FOR THICKNESS AND EJECTION MARKS

As Per IS 3469-1 to 3:1974 Dimensions are in millimeters.

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2.3 RECOMMENDED FILLET AND EDGE RADII (DROP AND PRESS FORGINGS).
AS PER IS 3469-1 to 3:1974.
Dimensions are in millimetres.
Depth or Male Edge
Height Fillet Radii Radii
15 5.0 2.5
26 8.0 4.0
40 12.0 4.5
50 15.0 5.0
65 18.0 5.5
75 20.0 6.0

2.4 RECOMMENDED FILLET AND EDGE RADII (UPSET FORGINGS). AS PER IS

3469-1 to 3:1974.
Dimensions are in millimetres.
Fillet and/or
Ratio between Upset
Male Edge
Diameter to Stock Diameter
Radii
Over 3 3.0
Between 3 to 1.25 3.5
Less than 1.25 6.5

2.5 RECOMMENDED DRAFT ANGLES. AS PER IS 3469-1 to 3:1974.

Dimensions are in millimetres.
Height Drop and Press
Sr. Upset Forgings
Draft or Forgings
No.
Depth Normal Close Normal Close
≤25 mm 5 to 7 3 to 5
1 Outside 5 2 to 4
>25 mm 5 to 10 3 to 7
≤25 mm 7 to 10 5 to 8
2 Inside 5 to 7 4 to 6
>25 mm 8 to 12 5 to 9

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2.6 FINISH ALLOWANCES FOR DROP AND PRESS FORGINGS. AS PER IS

3469-1 to 3:1974.
Dimensions are in millimetres.

Minimum finish stock

Greatest Dimension
per surface

- <205 1.5
>205 <410 2.5
>410 <610 3.0
>610 <915 4.0
>915 - 5.0

2.7 FINISH ALLOWANCES FOR UPSET FORGINGS. AS PER IS 3469-1 to

3:1974.
Dimensions are in millimetres.

Minimum finish stock

Greatest Dimension
per surface

- <50 1.5
>50 <205 2.5
>205 - 3.0

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3. UNSPECIFIED TOLERANCES FOR LINEAR AND ANGULAR MACHINING

DIMENSIONS
In the bellow mentioned tables, medium class tolerances to be considered, unless specified
otherwise.
3.1 PERMISSIBLE DEVIATIONS FOR LINEAR DIMENSIONS EXCEPT FOR
BROKEN EDGES
AS PER DIN ISO 2768-1:1989 Dimensions in millimetres.
permissible deviations in mm Tolerance class designation
for ranges in nominal lengths Fine Medium Coarse Very Coarse
>0.5 <3 ±0.05 ±0.1 ±0.2 -
>3 <6 ±0.05 ±0.1 ±0.3 ±0.5
>6 <30 ±0.1 ±0.2 ±0.5 ±1.0
>30 <120 ±0.15 ±0.3 ±0.8 ±1.5
>120 <400 ±0.2 ±0.5 ±1.2 ±2.5
>400 <1000 ±0.3 ±0.8 ±2.0 ±4.0
>1000 <2000 ±0.5 ±1.2 ±3.0 ±6.0
>2000 <4000 - ±2.0 ±4.0 ±8.0
For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the
relevant nominal size(s).
Unless otherwise specified, Tolerance Class Medium to be followed.

3.2 PERMISSIBLE DEVIATIONS FOR LINEAR DIMENSIONS EXCEPT FOR

BROKEN EDGES (EXTERNAL RADIUS AND CHAMFER HEIGHTS)
AS PER DIN ISO 2768-1:1989 Dimensions in millimetres.
permissible deviations in mm Tolerance class designation
for ranges in nominal lengths Fine Medium Coarse Very Coarse
>0.5 <3 ±0.2 ±0.2 ±0.4 ±0.4
>3 <6 ±0.5 ±0.5 ±1.0 ±1.0
>6 - ±1.0 ±1.0 ±2.0 ±2.0
Unless otherwise specified, Tolerance Class Medium to be followed.
3.3 PERMISSIBLE DEVIATIONS FOR ANGULAR DIMENSIONS
AS PER DIN ISO 2768-1:1989 Dimensions in millimetres.
permissible deviations in mm Tolerance class designation
for ranges in nominal lengths Fine Medium Coarse Very Coarse
- <10 ±1° ±1° ±1°30' ±3°
>10 <50 ±0°30' ±0°30' ±1° ±2°
>50 <120 ±0°20' ±0°20' ±0°30' ±1°
>120 <400 ±0°10' ±0°10' ±0°15' ±0°30'
>400 - ±0°5' ±0°5' ±0°10' ±0°20'
Unless otherwise specified, Tolerance Class Medium to be followed.

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3.4 GENERAL TOLERANCES ON STRAIGHTNESS AND FLATNESS

AS PER DIN ISO 2768-2:1989 Dimensions in millimetres.
permissible deviations in mm Tolerance class designation
for ranges in nominal lengths H K L
- <10 0.02 0.05 0.1
>10 <30 0.05 0.1 0.2
>30 <100 0.1 0.2 0.4
>100 <300 0.2 0.4 0.8
>300 <1000 0.3 0.6 1.2
>1000 <3000 0.4 0.8 1.6
Unless otherwise specified, Tolerance Class K to be followed.

3.5 GENERAL TOLERANCES ON PERPENDICULARITY

AS PER DIN ISO 2768-2:1989 Dimensions in millimetres.
permissible deviations in mm Tolerance class designation
for ranges in nominal lengths H K L
- <100 0.2 0.4 0.6
>100 <300 0.3 0.6 1
>300 <1000 0.4 0.8 1.5
>1000 <3000 0.5 1 2
Unless otherwise specified, Tolerance Class K to be followed.

3.6 GENERAL TOLERANCES ON SYMMETRY

AS PER DIN ISO 2768-2:1989 Dimensions in millimetres.
permissible deviations in mm Tolerance class designation
for ranges in nominal lengths H K L
- <100 0.6
0.6
>100 <300 1
0.5
>300 <1000 0.8 1.5
>1000 <3000 1 2
Unless otherwise specified, Tolerance Class K to be followed.
3.7 GENERAL TOLERANCES ON CIRCULAR RUN-OUT
AS PER DIN ISO 2768-2:1989
Tolerance class designation
H K L
0.1 0.2 0.5
Dimensions in millimetres.
Unless otherwise specified, Tolerance Class K to be followed.

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4. UNSPECIFIED TOLERANCES FOR STEEL STAMPINGS

4.1 LIMIT DEVIATIONS FOR LINEAR DIMENSIONS OF FLAT STAMPINGS
EXCLUDING RADII OF CURVATURES
AS PER DIN 6930- PART 2 Dimensions in millimetres.
Nominal Limit deviation for thickness
Accuracy
Size From 0.1 up to From 1 up to From 3 up to From 6 up to Over
Grade
Range 1 3 6 10 10
f ±0.05 ±0.08 ±0.1 ±0.2 ±0.4
From 1 m ±0.1 ±0.15 ±0.2 ±0.3 ±0.4
up to 6 g ±0.2 ±0.3 ±0.4 ±0.6 ±0.8
sg ±0.5 ±0.5 ±0.8 ±1.2 ±1.5
f ±0.08 ±0.1 ±0.15 ±0.2 ±0.4
From 6 m ±0.15 ±0.2 ±0.25 ±0.4 ±0.4
up to 10 g ±0.3 ±0.4 ±0.5 ±0.8 ±0.8
sg ±0.8 ±1 ±1 ±1.5 ±1.5
f ±0.1 ±0.1 ±0.15 ±0.2 ±0.4
From 10 m ±0.2 ±0.25 ±0.3 ±0.4 ±0.6
up to 25 g ±0.4 ±0.5 ±0.6 ±0.8 ±1
sg ±1 ±1 ±1.5 ±1.5 ±2
f ±0.1 ±0.15 ±0.2 ±0.3 ±0.4
From 25 m ±0.25 ±0.3 ±0.4 ±0.5 ±0.6
up to 63 g ±0.5 ±0.6 ±0.8 ±1 ±1.2
sg ±1 ±1 ±1.5 ±2 ±3
f ±0.15 ±0.15 ±0.2 ±0.3 ±0.4
From 63 m ±0.3 ±0.4 ±0.5 ±0.6 ±0.8
up to 160 g ±0.6 ±0.8 ±1 ±1.2 ±1.6
sg ±1.5 ±1.5 ±2 ±3 ±3
f ±0.2 ±0.3 ±0.3 ±0.4 ±0.5
From 160 m ±0.5 ±0.6 ±0.6 ±0.8 ±1
up to 400 g ±1 ±1.2 ±1.2 ±1.6 ±2
sg ±1.5 ±2.5 ±2.5 ±3 ±3
f ±0.4 ±0.4 ±0.5 ±0.5 ±0.8
From 400
m ±0.8 ±0.8 ±1 ±1 ±1.5
up to
g ±1.6 ±1.6 ±2 ±2 ±3
1000
sg ±2.5 ±2.5 ±3 ±4 ±4
f ±0.8 ±0.8 ±0.8 ±1 ±1
From
m ±1.2 ±1.5 ±1.5 ±2 ±2
1000 up
g ±2.5 ±2.5 ±3 ±4 ±4
to 6300
sg ±4 ±4 ±4 ±4 ±4
Unless otherwise specified, Accuracy Group m to be followed.

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4.2 LIMIT DEVIATIONS FOR RADII OF CURVATURES

AS PER DIN 6930- PART 2 Dimensions in millimetres.
Nominal Limit deviation for thickness
Accuracy
Size From 0.1 up to From 1 up to From 3 up to From 6 up to Over
Grade
Range 1 3 6 10 10
From 1 f, m ±0.2 ±0.3 ±0.5 - -
up to 6 g, sg ±0.4 ±0.6 ±1 - -
From 6 f, m ±0.3 ±.4 ±0.5 ±0.6 -
up to 10 g, sg ±0.6 ±0.8 ±1 ±1.2 -
Fron 10 f, m ±0.4 ±0.5 ±0.6 ±0.8 ±1
up to 25 g, sg ±0.8 ±1 ±1.2 ±1.6 ±2
From 25 f, m ±0.5 ±0.6 ±0.8 ±1 ±1.2
up to 63 g, sg ±1 ±1.2 ±1.6 ±2 ±2.4
From 63 f, m ±0.8 ±1 ±1.2 ±1.4 ±1.6
up to 160 g, sg ±1.6 ±2 ±2.4 ±2.8 ±3.2
From 160 f, m ±1 ±1.2 ±1.5 ±1.8 ±2
up to 400 g, sg ±2 ±2.4 ±3 ±3.6 ±4
f, m ±1.6 ±2 ±2.2 ±2.5 ±3
Over 400
g, sg ±3.2 ±4 ±4.4 ±5 ±6
Unless otherwise specified, Accuracy Group m to be followed.

4.3 LIMIT DEVIATIONS FOR ANGULAR DIMENSIONS OF FLAT STAMPINGS

AS PER DIN 6930- PART 2
Limit deviation for the nominal Accuracy Grade
size of the shorter leg, angular
f m g, sg
units
From 1 up to 6 ±1° ±1±30' ±3°
From 6 up to 10 ±1° ±1±30' ±3°
From 10 up to 25 ±30' ±50' ±2°
From 25 up to 63 ±30' ±50' ±2°
From 63 up to 160 ±20' ±25' ±1°
From 160 up to 400 ±10' ±15' ±30'
From 400 up to 1000 ±5' ±10' ±20'
From 1000 up to 2500 ±5' ±10' ±20'
Dimensions in millimetres.
Unless otherwise specified, Accuracy Group m to be followed.

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5. UNSPECIFIED TOLERANCES FOR WELDED CONSTRUCTION

5.1 UNSPECIFIED TOLERANCES FOR LINEAR DIMENSIONS
AS PER ISO 13920:1996 Dimensions in millimetres.
Tolerance Class
Nominal Dimensions
A B C D
>2 ≤30 ±1
>30 ≤120 ±1 ±2 ±3 ±4
>120 ≤400 ±1 ±2 ±4 ±7
>400 ≤1000 ±2 ±3 ±6 ±9
>1000 ≤2000 ±3 ±4 ±8 ±12
>2000 ≤4000 ±4 ±6 ±11 ±16
>4000 ≤8000 ±5 ±8 ±14 ±21
>8000 ≤12000 ±6 ±10 ±18 ±27
>12000 ≤16000 ±7 ±12 ±21 ±32
>16000 ≤20000 ±8 ±14 ±24 ±36
>20000 - ±9 ±16 ±27 ±40
Unless otherwise specified, Tolerance Class B to be followed.

5.2 UNSPECIFIED TOLERANCES FOR STRAIGHTNESS, FLATNESS AND

PARALLELISM
AS PER ISO 13920:1996 Dimensions in millimetres.
Tolerance Class
Nominal Dimensions
E F G H
>30 ≤120 ±0.5 ±1 ±1.5 ±2.5
>120 ≤400 ±1 ±1.5 ±3 ±5
>400 ≤1000 ±1.5 ±3 ±5.5 ±9
>1000 ≤2000 ±2 ±4.5 ±9 ±14
>2000 ≤4000 ±3 ±6 ±11 ±18
>4000 ≤8000 ±4 ±8 ±16 ±26
>8000 ≤12000 ±5 ±10 ±20 ±32
>12000 ≤16000 ±6 ±12 ±22 ±36
>16000 ≤20000 ±7 ±14 ±25 ±40
>20000 - ±8 ±16 ±25 ±40
Unless otherwise specified, Tolerance Class F to be followed.

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5.3 UNSPECIFIED TOLERANCES FOR ANGULAR DIMENSIONS

AS PER ISO 13920:1996 Dimensions in millimetres.
Nominal Dimensions
Tolerance Over 400 up
Up to 400 Over 1000
class to 1000
Tolerances (in Degrees and Minutes)
A ±20' ±15' ±10'
B ±45' ±30' ±20'
C ±1° ±45' ±30'
D ±1°30' ±1°15' ±1°30'
Calculated and Rounded Tolerances (mm/m) *
A ±6 ±4.5 ±3
B ±13 ±9 ±6
C ±18 ±13 ±9
D ±26 ±22 ±18

*The value indicated in mm/m corresponds to the tangent value

of the general tolerances. It is to be multiplied by the length, in m,
of the shorter leg.
Unless otherwise specified, Tolerance Class C to be followed.

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6. UNSPECIFIED TOLERANCES FOR PLASTIC MOULDINGS

6.1 UNSPECIFIED GENERAL TOLERANCES
AS PER DIN 16901-1982 Dimensions in millimetres.
Tolerance Group
Nominal
160 150 140 130
Dimension Range
A B A B A B A B
- <1 ±0.28 ±0.18 ±0.23 ±0.13 ±0.2 ±0.1 ±0.18 ±0.08
>1 <3 ±0.3 ±0.2 ±0.25 ±0.15 ±0.21 ±0.11 ±0.19 ±0.09
>3 <6 ±0.33 ±0.23 ±0.27 ±0.17 ±0.22 ±0.12 ±0.2 ±0.1
>6 <10 ±0.37 ±0.27 ±0.3 ±0.2 ±0.24 ±0.14 ±0.21 ±0.11
>10 <15 ±0.42 ±0.32 ±0.34 ±0.24 ±0.27 ±0.17 ±0.23 ±0.13
>15 <22 ±0.49 ±0.39 ±0.38 ±0.28 ±0.3 ±.2 ±0.25 ±0.15
>22 <30 ±0.57 ±0.47 ±0.43 ±0.33 ±0.34 ±0.24 ±0.27 ±0.17
>30 <40 ±0.66 ±0.56 ±0.49 ±0.39 ±0.38 ±0.28 ±0.3 ±0.2
>40 <53 ±0.78 ±0.68 ±0.57 ±0.47 ±0.43 ±0.33 ±0.34 ±0.24
>53 <70 ±0.94 ±0.84 ±0.68 ±0.58 ±0.5 ±0.4 ±0.38 ±0.28
>70 <90 ±1.15 ±1.05 ±0.81 ±0.71 ±0.6 ±0.5 ±0.44 ±0.34
>90 <120 ±1.4 ±1.3 ±0.97 ±0.87 ±0.7 ±0.6 ±0.51 ±0.41
>120 <160 ±1.8 ±1.7 ±1.2 ±1.1 ±0.85 ±0.75 ±0.6 ±0.5
>160 <200 ±2.2 ±2.1 ±1.5 ±1.4 ±1.05 ±0.95 ±0.7 ±0.6
>200 <250 ±2.7 ±2.6 ±1.8 ±1.7 ±1.25 ±1.15 ±0.9 ±0.8
>250 <315 ±3.3 ±3.2 ±2.2 ±2.1 ±1.55 ±1.45 ±1.1 ±1
>315 <400 ±4.1 ±4 ±2.8 ±2.7 ±1.9 ±1.8 ±1.3 ±1.2
>400 <500 ±5.1 ±5 ±3.4 ±3.3 ±2.3 ±2.2 ±1.6 ±1.5
>500 <630 ±6.3 ±6.2 ±4.3 ±4.2 ±2.9 ±2.8 ±2 ±1.9
>630 <800 ±7.9 ±7.8 ±5.3 ±5.2 ±3.6 ±3.5 ±2.5 ±2.4
>800 <1000 ±10 ±9.9 ±6.6 ±6.5 ±4.5 ±4.4 ±3 ±2.9
A for non-mould related dimensions
B for mould related dimensions
Unless otherwise specified, Tolerance Group 150 to be followed.

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7. UNSPECIFIED TOLERANCES FOR RUBBER COMPONENTS

7.1 UNSPECIFIED TOLERANCES FOR MOULDED RUBBER COMPONENTS
As PER ISO 3302-1:2014 Dimensions in millimetres.
Nominal Class M1 Class M2 Class M3
Dimension F± C± F± C± F± C±
>0 ≤4 0.08 0.10 0.10 0.15 0.25 0.40
>4 ≤6.3 0.10 0.12 0.15 0.20 0.25 0.40
>6.3 ≤10 0.10 0.15 0.20 0.20 0.30 0.50
>10 ≤16 0.15 0.20 0.20 0.25 0.40 0.60
>16 ≤25 0.20 0.20 0.25 0.35 0.50 0.80
>25 ≤40 0.20 0.25 0.35 0.40 0.60 1.00
>40 ≤63 0.25 0.35 0.40 0.50 0.80 1.30
>63 ≤100 0.35 0.40 0.50 0.70 1.00 1.60
>100 ≤160 0.40 0.50 0.70 0.80 1.30 2.00
>160 - 0.30% 0.50% 0.50% 0.70% 0.80% 1.30%
Unless otherwise specified, Tolerance Class M2 to be followed.

7.2 UNSPECIFIED TOLERANCES FOR EXTRUDED RUBBER COMPONENTS

As PER ISO 3302-1:2014
Nominal Class E1 Class E2 Class E3
Dimension ± ± ±
>0 ≤1.5 0.15 0.25 0.40
>1.5 ≤2.5 0.20 0.35 0.50
>2.5 ≤4 0.25 0.40 0.70
>4 ≤6.3 0.35 0.50 0.80
>6.3 ≤10 0.40 0.70 1.00
>10 ≤16 0.50 0.80 1.30
>16 ≤25 0.70 1.00 1.60
>25 ≤40 0.80 1.30 2.00
>40 ≤63 1.00 1.60 2.50
>63 - 1.30 2.00 3.20
Dimensions in millimetres.
Unless otherwise specified, Tolerance Class E2 to be followed for extruded solid
rubber components and Tolerance Class E3 to be followed for cellular rubber.

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7.3 UNSPECIFIED TOLERANCES FOR PUNCHED AND CUT RUBBER

COMPONENTS
AS PER DIN 7715-5:1979
Nominal Class P1 Class P2 Class P3
Dimension ± ± ±
>0 ≤1.6 0.20 0.20 0.40
>1.6 ≤4 0.20 0.30 0.40
>4 ≤6.3 0.20 0.40 0.50
>6.3 ≤10 0.30 0.50 0.60
>10 ≤25 0.30 0.60 0.80
>25 ≤40 0.40 0.80 1.00
>40 ≤63 0.50 1.00 1.50
>63 ≤100 0.60 1.20 2.00
>100 ≤160 0.80 1.40 2.50
>160 ≤250 1.00 1.60 3.00
>250 ≤400 1.60 2.50 5.00
>400 - 0.50% 0.80% 1.50%
Dimensions in millimetres.
Unless otherwise specified, Tolerance Class P2 to be followed.

7.4 UNSPECIFIED TOLERANCES FOR SOLID RUBBER PLATES

As PER ISO 3302-1:2014

Nominal Nominal
± ±
Thickness Thickness

0.5 0.2 10 0.7

1 0.2 12 0.8
1.5 0.2 15 0.8
2 0.3 20 1
2.5 0.3 25 1.25
3 0.3 30 1.5
4 0.3 35 1.75
5 0.4 40 2
6 0.4 45 2.25
8 0.7 50 2.5
Dimensions in millimetres.
Width ± 2% Length ± 2%

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REFERENCES

1. Refer to DIN ISO 8062-3:2008-09 for Tolerances on Casting Parts.

2. Refer to IS 3469-1 to 3:1974 for Tolerances on Forging Parts.
3. Refer to DIN ISO 2768-1&2:1989 for Tolerances on Machining Parts.
4. Refer to DIN 6930- PART 2 for Tolerances Steel Stamping Parts.
5. Refer to ISO 13920:1996 for Tolerances on Welded Construction Parts.
6. Refer to DIN DIN 16901-1982 for Tolerances on Plastic Parts.
7. Refer to ISO 3302-1:2014 for Tolerances on Rubber Parts.

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