In-process inspection report

NIRMITI PRECISION PVT. LTD.
(PLANT IN-PROCESS INSPECTION REPORT

4) FRM/QAD/02, REV.01
Part Name BRKT-FUEL TANK LOWER(HEAT SHIELD BRKT)
Part No. 174288695 R

RM Ref.No(Heat no.) IMAGE
Inspector Name & Date of Insp. / Shift
Sample Size Vs. Lot Size
Incoming / Shearing
Observations
Sr. SC /
Parameter Specification IMTE Used First Piece - Set Up Approval In-Process inspection Last Piece
No. CC Remarks
1 2 3 4 5 6 7
1 Strip Width 164.0 ± 0.50mm Vernier Caliper
2 Thickness 1.20 ± 0.06 mm Micro Meter
3 Sharp Edges Free from Sharp Edges Visual
4 Cross cut & Tepar Cut Free from Cross cut & Tepar Cut Visual
OP 10 Blanking
1 Thickness 1.20 ± 0.10mm Vernier Caliper
2 Radius R 25 RG
3 Radius R 30 Visual
4 Blank Profile As per master sample Visual
No Dent,No End cut,No Damage, No

5 Appearance Visual
Scoring,No Slug mark
6 Press Tonnage 160T & 110T Visual
7 Shut Height As per setting block (+1.0/-0.0) Visual

OP-20 Piercing & Notching
1 Part Profile As per master sample Visual
2 Slot Diameter 14.50 ( + 0.30 / -0.0 ) mm DVC
3 Dimension 12.0 ± 1.0 mm DVC
No Burr, No Dent, No Damage, Part

4 Appearance Profile should be ok , No Hole Miss, No Visual
Hole Undersize, No Hole Shift
5 Press Tonnage 160T Visual

OP-30 Forming 1
1 Dimension 6.20 ( + 0.50 / -0.50 ) mm Height gauge
9 Angle 86.80 ± 1.0 Bevel Protector
10 Flatness 0.5 Height gauge

No Burr, No Dent , No Damage,No
12 Appearance Visual
scoring , Part Profile should be ok
OP-40 Restrike
1 Radius R4±1 Radius Gauge

2 Radius R5±1 Radius Gauge
3 Radius R 6 ± 0.5mm Radius Gauge
7 Fitmet Fitment Checking Fixture
No Burr, No Dent , No Damage,No
9 Appearance Visual
scoring , Part Profile should be ok
10 Error Proof Detection Ensure the Detection pin visual

OP50 FORMING &PIERCING
2 Hole Dia 5.0 ± 1.0 mm DVC

8 Dimension 58.50 ± 0.50 mm Height gauge
No Burr, No Hole Miss, No Hole
Undersize, No Hole Shift, No Dent , No
Damage,No scoring , Part Profile should
be ok,No Scoring
Inspection Results :-
Accepted
Rejected
Con. Accepted Inspected By Approved By
Comments if any:-
NIRMITI PRECISION PVT. LTD. IN-PROCESS INSPECTION REPORT
FRM/QAD/02, REV.01
(PLANT 4)
Part Name BRKT-FUEL TANK LOWER(PKB CABLE BRKT)
Part No. 174286842 R

Inspector Name & Date of Insp./Shift
Incoming / Shearing
Observations
Sr. SC / First Piece - Set Up
Parameter Specification IMTE Used In-Process inspection Last Piece
No. CC Approval Remarks
1 2 3 4 5 6 7
1 Thickness 1.20 ± 0.10 mm Micrometer
2 Strip Width 154.0 ± 0.50 mm Measuring Tape
3 Strip Length 1250.0±5.0mm Measuring Tape
Free from Sharp Edges Cross cut

4 Appearance Visual
& Tepar Cut
OP 10 Blanking
1 Thickness 1.20 ± 0.10mm Vernier Caliper
2 Radius R 20 RG
3 Radius R 25 RG
4 Blank Profile As per master sample Visual
No Burr, No End cut, No Dent, No

5 Appearance Damage, No Scoring & No Profile Visual
shift
6 Press Tonnage 160T & 110T Visual

OP-20 Piercing & Notching

Undersize, No Hole Shift, No Dent,
4 Appearance Visual
No Damage, Part Profile should be
ok,No Slug mark etc…
5 Press Tonnage 160T
6 Shut Height As per setting block (+1.0/-0.0)

OP-30 Forming 1
4 Dimension 39.80 ( + 1.20 / - 1.20 ) mm Height gauge
5 Dimension 67.20 ( + 0.50 / -0.50 ) mm CF
No Burr, ,No dent,No Damage,No

Flane uneven,No Scoring etc..

OP- 40 Restrike
1 Flatness 0.5 Max Dial gauge

No Burr,No dent,No Damage,No

3 Appearance Scoring, No Profile Shift, No Visual
Scoring etc..


OP-50 Forming 2

2 Radius R6 RG
3 Radius R5 RG
4 Radius R2 RG
5 Radius R3 RG
6 Angle 90°± 1 Bevel Protector
No Burr,No dent,No Damage,No

7 Appearance Visual
Scoring, No Profile Shift etc..
9 fitment Checking fixture fitment CF

Accepted
Rejected
Comments if any:-
(PLANT 4) FRM/QAD/02, REV.01
Part Name PLATE LOCK FUEL GAUGE IMAGE

Part No. 17437789 R
RM Ref.No(Heat no.)
Shearing / Blanking
Observations
1 2 3 4 5 6 7
2 Strip Width 204.5 ± 0.50 mm Measuring Tape
3 Strip Length 204.5 ± 0.50 mm Measuring Tape
Free from Sharp Edges Cross cut &

4 Appearance
Tepar Cut
Visual
OP 30 Pre Forming - 1
2 Thinning 15 % of sheet Thickness Point Micrometer
3 Bottoming Bottoming Mark Visual
No Thinning, No Crack, No Dent, No

4 Appearance
Damage, No Scoring No Draw Shift
Visual
5 Press Tonnage 250 T/160T/110T Visual
6 Shut Height As per setting block (+1.0/-0.0) Feeler Gauge
OP 40 Forming 2
1 Forming Height 7.60 ±0.05 mm Height gauge
2 Forming Profile As Per master Sample Visual
Free fromTool
3 Appearance Mark ,burr,dent,damage& Scoring Visual
Mark
4 Press Tonnage 160 T Visual
OP 50 Knotch & Piercing
1 Slot 14.50 ( + 0.30 - 0.00 ) mm Vernier Caliper
2 Slot 18.20 ( + 0.30 - 0.00 ) mm Vernier Caliper
3 Dimension 2x 78.00 ± 0.50 mm Height gauge
4 Dimension 136.00 ± 0.20 mm Vernier Caliper
5 Part Profile As Per master Sample Visual
6 Locator pin 2 no's Visual
No Burr, No Dent, No Damage,

7 Appearance Part Profile should be ok,No hole Visual
miss,No hole undersize etc…
OP- 60 Flange Down & Trim

2 Forming Height 4.60 ±0.50 mm Vernier Caliper
5 Parallesium 0.20 Max Dial gauge

Free fromTool Mark ,burr,end
6 Appearance Visual
cut,scoring& Damage
OP- 70 Part Off & Piercing
No Burr, No Dent, No Damage, Part

1 Appearance Profile should be ok,No hole miss,No Visual
hole undersize , No end cut etc…
2 Hole dia 6x Ø6.5 ( + 0.25 - 0.05 ) mm Height gauge

3 Diameter 12.00 ± 0.50 mm Vernier Caliper


10 Dimension 104.00 ± 0.10 mm DVC
11 Fitment Fitment Checking Fixture
Accepted
Rejected
Comments if any:-
NIRMITI PRECISION PVT. LTD. IN-PROCESS INSPECTION
(PLANT 4) REPORT
FRM/QAD/02, REV.01
Part Name RET & SEAL
Part No. 173415234 R
Incoming / Blanking
Observations
Parameter Specification IMTE Used In-Process inspection Last Piec
1 2 3 4 5 6 7
2 Strip Width 160 ± 0.50 mm Measuring Tape
3 Strip Length 1250 ± 1.0 mm Measuring Tape

4 Appearance
& Tepar Cut
Visual
OP 10 Blanking
Compound
1 Diameter 98.00 ± 0.10 mm DVC
2 Blank Profile As Per master Sample Visual
Free from Burr & Damges

3 Appearance
Dent,End cut Etc
Visual
As per setting block (+1.0/-

5 Shut Height Feeler Gauge
0.0)
OP 20 Forming
1 Forming Height 3.0 ± 0.50 mm Vernier Caliper
2 Diameter 100.00 ± 0.50 mm DVC
Free from Burr ,

3 Appearance Damges ,Scoring,Dent & Flange Visual
uneven Etc
5 Press Tonnage 160 T & 110T Visual

0.0)
OP 30 Piercing
1 Hole dia 6 x 7 .00 ( + 0.25 / -0.0 ) mm DVC
2 CD 136.00 ± 0.30 mm DVC
3 Flatness 0.20 Max Dial Gauge
Free from Burr & Damges

4 Appearance Dentm, Slug mark,Hole Visual
miss,Hole shift, Etc

0.0)
Accepted
Rejected
Comments if any:-
NIRMITI PRECISION PVT. LTD. (PLANT IN-PROCESS INSPECTION REPORT
4) FRM/QAD/02, REV.01
Part Name BRKT FUEL TANK LWR
Part No. 174285167 R

Incoming / Blanking
Observations
1 2 3 4 5 6 7
2 Strip Width 50.00 ± 0.50mm Measuring Tape
4 Appearance Free from Burr & Damges Dent Etc Visual
OP 10 Progressive
1 Slot Dimnesion 18.20 (+0.30 /-0.00 ) Vernier Caliper
8 Flatness 0.50 mm max Dial gauge
Free from Burr,Scoring,Hole miss,Hole

9 Appearance
offset & Damges, Dent Etc
Visual
Accepted
Rejected
Comments if any:-
IN-PROCESS INSPECTION REPORT
NIRMITI PRECISION PVT. LTD. (PLANT 4) FRM/QAD/02, REV.01
Part Name Brkt Fuel Tank Uppr
Part No. 174272112 R

Incoming / Blanking
Observations
1 2 3 4 5 6 7
2 Strip Width 50.00 ± 0.50mm Vernier Caliper
Free from Sharp Edges Cross cut & Tepar

4 Appearance
Cut
Visual
OP 10 Progressive
7 Flatness 0.50 mm max Dial gauge
Free from Burr ,Hole undersize,hole

8 Appearance
offset,hole miss& Damges ,Dent Etc
Visual
Accepted
Rejected
Comments if any:-
FRM/QAD/02, REV.01
(PLANT 4)
Part Name LOWER SHELL
Part No. 172066668 R

OP 10Incoming / Blanking
Observations
1 2 3 4 5 6 7
1 Thickness 0.70 ± 0.10mm Micrometer
2 Strip Width 660 ± 1.0mm Measuring Tape
3 Strip Length 940 ± 1.0 MM Measuring Tape

4 Appearance Visual
& Tepar Cut,scratches
OP 20 Draw
No Thinning, No Crack, No Dent,

1 Appearance No Damage, No Scoring ,No Draw Visual
Shift, scratches
Complete Stroke, 112.00±1.00 Bottoming of the Stroke

2 Draw Height
mm & Height Gauge
Thinning - 15% of Sheet

3 Thinning Pointed Micrometer
Thickness (THK ≥ 0.70 mm)
6 Air Pressure 7 Bar Visual
OP 30 Trimming,Piercing & Restrike Tool

1 Appearance Undersize, No Hole Visual
Shift,Scratches,No Slug mark
2 Hole size (1 no's) Ø 8.2 +0.2 / -0.05 mm Digital Vernier Caliper
Slot dimensions (1 8.2.+0.2/-0.05 X 10.2 +.0.4/-0.15

3 Digital Vernier Caliper
no's) mm
Slot dimensions (2 12.20 .+0.4/-0.15 X 16.20 .+0.4/-

no's) 0.15 mm
5 Press Tonnage 400 T / 315 T (12) Visual
OP 40 Cam piercing & Deburring
No Burr, No Dent, No Damage,

Part Profile should be ok,No Hole
1 Appearance Visual
Miss, No Hole Undersize, No Hole
Shift,Scratches,No Slug mark
2 Hole size (1 no's) Ø 31.8 .+0.3 / - 0 Digital Vernier Caliper
3 Dimension 4.0 ± 0.50 mm Digital Vernier Caliper
4 Parallesium 1.00 mm DHG
5 Dimension 112 ± 1.0 mm DHG
Should be ok Gap 3 ± 0.5

6 Part Profile Panel Checker
Fush 0 ± 1.0
7 Press Tonnage 400T / 315 (12) Visual
Accepted
Rejected
Comments if any:-
FRM/QAD/02, REV.01
(PLANT 4)
Part Name UPPER SHELL
Part No. 172053663 R

Incoming / Blanking
Observations
1 2 3 4 5 6 7
1 Thickness 0.70 ± 0.10mm Micrometer
2 Strip Width 620 ± 1.0mm Measuring Tape
3 Strip Length 940 ± 1.0 MM Measuring Tape

4 Appearance Visual
& Tepar Cut,Scratches
OP 20 Draw
No Thinning, No Crack, No Dent,
1 Appearance No Damage, No Scoring No Draw Visual
Shift, scratches
Complete Stroke, 104.80±0.30 Bottoming of the

2 Draw Height
mm Stroke & Height Gauge
Thinning - 15% of Sheet

3 Thinning Pointed Micrometer
Thickness (THK ≥ 0.70 mm)
6 Air Pressure 7 Bar Visual
OP 30 Trim and Piercing

Undersize, No Hole
1 Appearance Visual
Shift,Scratches,No Slug mark,No
dent, No damage
2 Hole size (1 no's) Ø 8.2 +0.2 / -0.05 mm Digital Vernier Caliper
Slot dimensions (1 8.2.+0.2/-0.05 X 10.2 +.0.4/-0.15

no's) mm
12.20 +0.4/-0.15 X 16.20 +0.4/-
4 Slot dimensions Digital Vernier Caliper
0.15 mm
12.20 +0.4/-0.15 X 16.20 +0.4/-
5 Slot dimensions Digital Vernier Caliper
0.15 mm
6 Hole size (1 no's) Ø 91.30 +0.30 mm / - 0 .30 mm Digital Vernier Caliper
OP 40 Flange, Flaring & Restrike
Free from
1 Appearance Dent,Damage,Crack,Scoring & Visual
Part Profile to be ok etc…
2 Flange Height-1 15.0 ± 0.20 mm Digital Vernier Caliper
3 Hole size (1 no's) Ø 101.60 +0.30 mm / - 0 .30 mm Digital Vernier Caliper
4 Flatness Max 0.20mm Dial Gauge
OP 50 Hemming, Cam piercing & Flaring

Undersize,No Hemming improper,
1 Appearance Visual
No Hole Shift,Scratches,No
dent,No Damage,scoring & Crack
2 Hole size (1 no's) Ø 15.88 .+0.25 / - 0 Vernier Caliper
3 Hemming Thickness 2.60 +0.0 mm / - 0 .15 mm Micro Meter
4 Flatness Max 0.20mm Dial Gauge
5 Dimension 7.0 ± 0.30 mm Height Gauge
6 Hole size (1 no's) Ø 101.60 ± 0.30 mm Digital Vernier Caliper
7 Hole size (1 no's) Ø 111.0 ± 0.30 mm Digital Vernier Caliper
8 Dimension 66.40 ± 0.30 mm Height Gauge

9 Height 5.20 ± 0.20 mm Vernier Caliper
Should be ok Gap 3 ± 0.5
10 Part Profile Panel Checker
Fush 0 ± 1.0
11 Press Tonnage 250 T / 315 (12) Visual
Accepted
Rejected
Comments if any:-

In-process inspection report

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

In-process inspection report

Uploaded by

Copyright:

Available Formats

NIRMITI PRECISION PVT. LTD.

(PLANT IN-PROCESS INSPECTION REPORT

Part Name BRKT-FUEL TANK LOWER(HEAT SHIELD BRKT)

Part No. 174288695 R

2 Thickness 1.20 ± 0.06 mm Micro Meter

3 Sharp Edges Free from Sharp Edges Visual

4 Blank Profile As per master sample Visual

No Dent,No End cut,No Damage, No

7 Shut Height As per setting block (+1.0/-0.0) Visual

2 Slot Diameter 14.50 ( + 0.30 / -0.0 ) mm DVC

3 Slot Diameter 18.20 ( + 0.30 / -0.0 ) mm DVC

3 Dimension 12.0 ± 1.0 mm DVC

No Burr, No Dent, No Damage, Part

5 Press Tonnage 160T Visual

6 Shut Height As per setting block (+1.0/-0.0) Visual

2 Dimension 73.50 ( + 1.00 / -1.00 ) mm Height gauge

3 Dimension 46.100 ( + 1.00 / -1.00 ) mm Height gauge

4 Dimension 39.10 ( + 1.00 / -1.00 ) mm Height gauge

5 Dimension 115.0 ( + 1.00 / -1.00 ) mm Height gauge

6 Dimension 81.20 ( + 1.00 / -1.00 ) mm Height gauge

7 Dimension 34.50 ( + 1.00 / -1.00 ) mm Height gauge

8 Dimension 29.60 ( + 1.00 / -1.00 ) mm Height gauge

9 Angle 86.80 ± 1.0 Bevel Protector

10 Flatness 0.5 Height gauge

11 Part Profile As per master sample Visual

1 Radius R4±1 Radius Gauge

11 Press Tonnage 160T Visual

12 Shut Height As per setting block (+1.0/-0.0) Visual

1 Part Profile As per master sample Visual

2 Hole Dia 5.0 ± 1.0 mm DVC

3 Hole Dia 5.0 ± 1.0 mm DVC

4 Hole Dia 6.0 ± 1.0 mm DVC

5 Dimension 18.90 ( + 1.00 / -1.00 ) mm Height gauge

Part Name BRKT-FUEL TANK LOWER(PKB CABLE BRKT)

Part No. 174286842 R

2 Strip Width 154.0 ± 0.50 mm Measuring Tape

3 Strip Length 1250.0±5.0mm Measuring Tape

Free from Sharp Edges Cross cut

4 Blank Profile As per master sample Visual

No Burr, No End cut, No Dent, No

6 Press Tonnage 160T & 110T Visual

7 Shut Height As per setting block (+1.0/-0.0) Visual

2 Slot Diameter 14.50 ( + 0.30 / -0.0 ) mm DVC

3 Slot Diameter 18.20 ( + 0.30 / -0.0 ) mm DVC

No Burr, No Hole Miss, No Hole

5 Press Tonnage 160T

6 Shut Height As per setting block (+1.0/-0.0)

2 Dimension 6.20 ( + 0.50 / -0.50 ) mm Height gauge

3 Dimension 61.60 ( + 1.00 / -0.50 ) mm Height gauge

4 Dimension 39.80 ( + 1.20 / - 1.20 ) mm Height gauge

5 Dimension 67.20 ( + 0.50 / -0.50 ) mm CF

6 Dimension 21.20 ( + 0.50 / -0.50 ) mm Height gauge

7 Dimension 55.50 ( + 1.20 / - 1.20 ) mm Height gauge

8 Dimension 33.20 ( + 1.20 / - 1.20 ) mm Height gauge

9 Dimension 34.00 ( + 1.20 / - 1.20 ) mm Height gauge

No Burr, ,No dent,No Damage,No

11 Press Tonnage 160T Visual

12 Shut Height As per setting block (+1.0/-0.0) Visual

1 Flatness 0.5 Max Dial gauge

No Burr,No dent,No Damage,No

4 Part Profile As per master sample Visual

6 Shut Height As per setting block (+1.0/-0.0) Visual

1 Dimension 20.00 ( + 1.20 / - 1.20 ) mm Height gauge