JOB SAFETY ANALYSIS WORK SHEET

Contractor: DIVERSIFIED LINES

JSA# 02 Revision- 00 Date 29/02/2024 PETROLEUM SERVICES

JSA Function Name Badge # Job Title Mobile Phone #

Contractor Field Supervisor/Foreman Supervisor

Contractor Safety Damodaran Nair 8452789 Safety Manager 0538035986

Proponent Rep. (Ops) (Optional)

DESCRIPTION OF TASK: Cold Cutting, Hot Cutting, Loading and Unloading of Pipe line

Work Location: RAS TANURA AREA QRT-1 & QRT-3 - PIPELINE

Prepared By: (Contractor Safety Checked By: (Contractor’s Reviewed By: Approved By:
Manager) Supervisor)

Name: Damodaran Nair Name: Name: Hosam basaffar Name:Mortadha Al-Obidi

Mobile #0538035986 Mobile # Mobile # Mobile # 0504810382
REQUIRED SAFETY EQUIPMENT & MATERIAL: Hard Hats, FRC Clothing, Environmental Protection, Safety Glass/Goggles/, Hand
Gloves, Safety Shoes, Fire Extinguishers, Safety Warning Signs and Barricades, Pipe cutter, Gas cutting set and Hand tools, Welfare
Facilities
REFERENCES: GI 7.029, Rigging Hardware Requirements
SAUDI ARAMCO General Instruction GI 7.030, Inspection and Testing Requirements for Elevating/Lifting Equipment
GI 7.031, Heavy Equipment Services
G.I. 2.100 Work permit system SA CSM 5th Ed.
G.I. 6.030, Traffic and Vehicle Safety Safety hand book
GI 6.030, Traffic and Vehicle Safety .
GI 7.025, Heavy Equipment Operator Testing and Certification
GI 7.026, Crane and Heavy Equipment Incident Reporting Procedures
 JOB SAFETY ANALYSIS (JSA)

PIPE REMOVAL AND SALES

Sequence of Basic
No Potential Hazards Required Hazard Controls
Job steps Actions by

1- Obtain Work Permit  Unsafe working  Obtain a work permit (as per GI. 2 .100) before start work. Work Permit
condition  Permit Issuer and Receiver to conduct joint site inspection to Receiver
discuss the hazards and precautions required for conducting
Site
the job safely.
Supervisor
 Ensure no work is conducted in the area until signed permits to
work are in place.
 Toolbox meeting shall be conducted to the entire work force
before commencing job.
 Pre-job safety meeting shall be conducted on a daily basis to
the entire work force.
 JSA shall be reviewed with the entire work force and with all
concern parties before commencing job to control the hazards.
 Provide detail information on the work permit by specifying the
work to be done, the equipment to be used, and the location of
the work.
2- Secure the area  Struck by vehicle  Install barricade &safety warning signboard as per GI 1021 at Site
against traffic  Struck by trailers & reasonable distance. Supervisor
 Block all entrances heading to pipe stringing area. (follow-up)
side boom
 Install berms at both directions at a distance of 1 meter away.

3- Mobilization of  Traffic hazards.  Prepare the area / clear of obstructions prior mobilizing of Work Permit
equipment to  Property damage. equipment’s and pipes. Receiver Site
worksite  Ensure tools / equipment are pre-inspected before Supervisor
mobilization. (follow-up)

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 Unattended  Ensure all equipment’s / tools / pipes are properly secured on

reversing/maneuveri trailers. Pre-journey Inspection to be conducted.
ng  Lifting devices & tools to be color coded.
 Vehicle.  Offload equipment’s in a secured location / away from moving
 Overhead Power line equipment /
 Edge of excavations.
 Secure the area with barricade and signboards at reasonable
distance.
 Trained banks man equipped with safety vest and flag that will
guide vehicle drivers and control the traffic.
 Install goal post to warn the operators of the hazard of
overhead power line.
4. Cold cutting of  Miss-Communication  Coordinate and obtain approval from Saudi Aramco operations Work Permit
existing Pipeline / Understanding and Work Permit Issuer prior to start of work Receiver Site
(using Hinge Pipe  Improper  Perform regular gas testing / gas Monitoring on the work area Supervisor
Cutters) coordination by competent/qualified personnel.
 Inaccurate reading  Ensure to follow correct procedure in existing line cutting.
and computation of  Ensure all workers are aware the procedure for emergency
pressure and flow response, the method statement and the correct PPE to be
requirements used.
 Pipe rupture  Assign skilled, competent and trained workers for the task.
 Explosion  appropriate PPE shall be worn.
 Exposure to  Appropriate and adequate fire fighting equipment to be
Hazardous Gases positioned at the jobsite.
and Liquids  Assigned trained fire watch and stand by man to monitor
closely the activity
 Stay at Up-Wind direction while performing the cold cutting

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STOP WORK TRIGGER:

If no Competent operator, equipment is not in safe condition

5. Hot cutting of  Fire / Sparks / Molten  Task appropriate PPE Work Permit
pipeline slug.  Use welding mask Receiver Site
 Flying objects  ventilate the area Supervisor
 Glare  Use welding gloves or welders out fit
 Smoke  Ear plug / ear muff
 Burn / nicks / cuts / STOP WORK TRIGGER:
hot object If no available Fire watchman/Fire extinguishers, hand
 Noise pollution tools/power tools are not in safe condition, poor
housekeeping, damaged welding cables, or not wearing
appropriate PPE
6. Loading of Material  Unauthorized  Only trained and Aramco certified operator shall be permitted Work Permit
using Clamp loader operator to operate the Equipment. Receiver Site
 Lack of knowledge/  The equipment shall not be operated without valid third party Supervisor
awareness on the certification including Clamp and daily inspection checklist duly
equipment safety signed.
operation  Ensure safety operations understand by the operator.
 Certified rigger/flagman are allowed to give signal to the
operator during loading/unloading or maneuvering the
equipment

STOP WORK TRIGGER:

If no Certified & Competent operator, equipment is not in safe
condition.

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7. Loading of Material  Unstable base  Crane shall be set up correctly on firm ground, level, outrigger Work Permit
using Crane condition fully extend. Receiver Site
 Unknown weight /  Weight shall be determined prior to lift Supervisor
Overloading  Know the capacity of the operating radius of the Crane
 Overhead hazard  Ensure area is barricaded and no unauthorized personnel
 Fall of load inside the working area.
 Incompetent rigger  No Personnel shall stay under suspended load.
 Struck by rotating  Ensure lifting tackle is inspected and colour code.
equipment  Ensure load are secured
 Pinch Point  No personnel shall stay beside the Crane while in motion
 Injury  Aramco Certified rigger shall in do the job.
 Slips, trips, Fall  No personnel shall stay beside the Boom while in motion
 Failure of lifting  Task appropriate PPE
equipment  Ensure lifting equipment should have valid third party
 Miss communication certification and daily inspection is carried out
 Area should be barricaded and signage “LIFING IN
PROGRES”
 Stop lifting if does not understand the lifting signal or not
confident about safe lifting operation and seek supervisor
assistance.
 Insure good communication between rigger and operator

STOP WORK TRIGGER:

If no licensed or certified operator, equipment is not in safe
condition, and weather condition worst
8- Loading and  Mechanical Failure  Drivers shall check vehicles daily for serviceability of such Work Permit
removal of Materials basic equipment as tires, brakes, lights, fluid level, glass, Receiver,
mirrors, etc. and shall be corrected immediately.
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PIPE REMOVAL AND SALES
and equipment from  Injury due to lack of
location awareness in the
work/ activity
 Truck could be
unleveled and cause
load to shift when
chained. Could be
close to power lines.
Driver may have
limited vision
 Chain binders could
snap open. Load
could shift
 Manual Lifting
(Strains)
 Operator
 Lift Failure
Unloading of Pipe  Injury to personnel
spools and  Injury due to lack of
9- equipment from awareness in the
trailer work/ activity
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 Driver shall in position of valid license Site
 Conduct pre start briefing on daily basis. Supervisor
 Task supervisor to explain JSA to all employees
 Wear proper Personal Protective Equipment’s.
 Park truck on firm level ground. Check area for obstructions
and power lines. Where driver vision is limited spotters must
be used.
 Wheel chocks are required on all trucks and trailers loads and
deliveries once the trailer has been spotted for unloading.
 Use open hand to latch binders. Stand back from binder when
opening. Be aware of loads that may have shifted during transit
 Use proper lifting techniques and stay below 50lb per person
limit
 Daily inspection of equipment shall be carried out by the
operator.
STOP WORK TRIGGER:
If no licensed or certified operator, equipment is not in safe
condition
Work Permit
 Wear appropriate personal protective equipment (Hand gloves, Receiver, Site
Hardhat, Safety shoes, Safety glass, FR clothing, etc.). Supervisor
 Un-authorized personnel are not allowed to enter in the area
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 Truck could be  Park truck on firm level ground. Check area for obstructions
unleveled and cause and power lines. Where driver vision is limited spotters must
load to shift when be used
unchained. Could be  Wheel chocks are required on all trucks and trailers loads and
close to power lines. deliveries once the trailer has been spotted for unloading
Driver may have
limited vision
 Truck could roll or STOP WORK TRIGGER:
suddenly move If no licensed or certified operator, equipment is not in safe
forward/backwards condition
Weather Condition  Extreme weather  No work shall be stop in extreme weather condition. Work Permit
condition (Fog, rain,  rest shelter with Receiver Site
sand storm, strong  follow heat stress management procedure. Supervisor
wind, heat stress)  proper work/rest cycle shall be followed
 Cold Drinking water shall be provide at all time
STOP WORK TRIGGER:
10 If weather is not in safe condition

“Emergency Evacuation Plan”

No BASIC STEPS POTENTIAL HAZARDS CONTROL MEASURE ACTION BY

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1. Emergency NO PREPARATION OR  All work is stopped at once.  Permit

Evacuation Plan PLANNING OF  Shut down all equipment Receiver
PERSONNEL  Evacuate personnel to emergency assembly area.
IN CASE OF  A roll call is taken and every personnel are accounted for.
EMERGENCY  No one will be allowed to return to work until notification has
been received from SA Representative that the area is now
safe for workers.
 All work permits shall be revalidated prior to commencing
work.
 Emergency situation shall be reported by calling Southern
Area emergency contact number through mobile phone #
013-572- 0911.
 Saudi Aramco representative shall be immediately informed
about the emergency situation (serious personal injuries, fire,
critical damage to equipment etc.)
 Give clear information when calling in an emergency:
 Training of all personnel will be conducted before entry to
plant areas.
 Evacuation Drill will be conducted regularly.

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