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Area of Appli BoQ Ref: Specification: Reinforced Concrete Jacking Pipe & Intermediate Jacking Station Lined with HDPE ‘Type of Material Liner with Mild Steel Collar (1000mm, 1400mm, 2000mm & 2400mm Dia.) and Reinforced Concrete Pipe with HDPE Liner for Open Trench ication: SW Microtunneling and Open Trench Pipe Line Section 7.2 Drawing Ref: QCS 2014 Section-8 Part 9 Applicable Standards: QCS 2014 Country of © Availabilty: rigin: Qatar List and attach all relevant technical literature marked to identify relevant description, current test certificates, samples as appropriate a) As ») ° 9) attached ey Company Name: Doha Precast Factory (DPF) Address 1 P.O. Box: 50311, Doha, State of Qatar ‘Address 2: ‘Address 3: Address 4: e-mail #974 4490 3836 Telephone No: mail@dohaprecast.com "THE DOCUMENT IS UNCONTROLLED ONCE PRINTED Last pind T5OT/2070 57 Pave Tez=i Tne [rere connie =F A HBK Material Approval Request [_resmno | sue Date: | 36/0n 2019 iculars of Local Agent (if app Company Name: — Not applicable Address 4 ‘Address 2: Address 3: Address 4: email: Telephone No: Ex-Works Total Latest Date for Duration: Order: 30.03.2020 Date Material Estimated Date of Required on Site: 24042020 Arrival on Site: 15042020 We certify that the above submitted items have been reviewed in detail and are correct and in strict accordance with the contract drawings and specifications except as otherwise stated, and also that the material sources indicated above have been reviewed in detall and that we will supply the submitted items in full compliance with the schedule delivery plans Name: Signature: om Date: mmendation ee To Contractor: ‘Action Code A: [1] Approved as Submitted Action Code B: C1 Revise and Re-submit Action Codec: (]_ Rejected Name Position: Signature: Date: en OR re Name: Position: Signature: Dat Footnote: Approval by the GEC shall not relieve the Contractor of its obligations and liabilities under the contract or constitute authorization of any change to Contract Documents, and therefore, shall not imply any recognition whatsoever of edditional time or cost tothe contract. ‘THIS DOGUWENT 6 UNCONTROLLED ONCE PRINTED Last prnied THUTROTO TeBT SSSRHBK Reocton tebe Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Index 1 - Company Profile Process Flow Chart Organization Chart * Location % Contact List Registration % 180 Certificate % Quality Certificate @ Safety Certificate 3 - Catalogue / Brochure Mix Design % Drawing % Jacking Force Calculation > DPF Brochure 4 Inspection and Testing Plan (ITP) 5 ~Matorial Safety Data Sheet 6 - Warranty Lettor 7-Test Reports * Aggregate Cement Admixture Water Stool EPDM Rubber Gasket HDPE Liner eeseee 8 - List of Project & Approvals % List of Project % Previous Approvals ‘9 Compliance Statement DOHA PRECAST FACTORY Tek (974) 4490 3836 Fax: (974) 4490 3835 P.0. Box 50311, Doha, State of Qatar Email mailScohaprecast.com, Web: waw.dohaprecast.comlA Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Company Profile — Tel: (974) 4490 3836 Fax: (974) 4490 3835 P.0. Box: 60311, Doha, State of Qatar Emaikmall@donaprecast com, Web: www. dohaprecastcomSARARAARARARARARRARARRARRRRRRARERARRARARRRR CORRS ERODE x DOHA PRECAST FACTORY DOHA PRECAST FACTORY Doha Precast Factory (DPF) PO. Box 50311 = Doha, Gator Messaeed Industiol Area 1: +974-4490-3836F: +974.4490-3835 E: mail@dohaprecast.comW/: wv.dohaprecast.com RAARARARE RARER BBP IPAPAR EREDAR AA APAPADASIS SANDALS ISAN REAP ALAND RAAAARAAANSANASAR AANA PALI LABARALARAPSASAPPARRAAPABAAS PAPA SALAALADARAAARAAPPARA LIRR DB, BABES, Baeae, RA ARRRAARRERARRERARSRERSERRERARRRARRK,AARARKARARARAARALSARARSRARSARAARARRRARRARARARSARARAR Company Profile ey Introduction: Or \ DOHA PRECAST FACTORY Doha Precast Factory (DPF) established in Qatar 2008 located in Mesaieed Industrial City about 30KM from Doha. The Factory meant to produce reinforced Concrete Pipes and fittings in low head and gravity flow systems and Precast Manhole system. The present concrete pipes and produce in the DPF design utilizing EPDM gasket , and T- Locking system PVC, H.D.P.E. and GRP lining and externally coated by coal tar epoxy (optional). The production range is from 200mm to 3600mm Internal Diameter. The manhole system is suitable for foul Sewerage, Storm water drainage and Sewage with GRP lining and without lining. The Range for the Manhole is ID900mm to 4000mm. All the products are especially developed for drainage system in the generally corrosive soils and ground water of Qatar and G.C.C. coastal areas. The RC Pipe and Manhole designed to be with stand against external load and to suit client specifications and requirements. Doha Precast Factory is Producing Precast JRC 6, JRC 12, JRC 14, LOR Champers. Standards and Quality Assurance: All products are manufactured in accordance with relevant standard mainly ASTM C 76M and related standard of ASTM pertain to reinforced concrete pipes and raw materials, BS 5911 P: 1 2000 and, BSEN 1916 and related standard of BS for reinforcement concrete pipe and raw material, with considering 8S 5911 P: 100 and P:120, which are clearly defines all the performance tests necessary to ensure that the product will perform satisfactorily in service and be durable for long period. The Doha Precast Factory is certified international Quality system as ISO 9001:2008 Quality Management Systems, ISO 14001:2004 Environmental Management Systems and OHSAS 18001:2007 Occupational Health and Safety Management systems. Doha precast Factory has the Laboratory accredited by IAS ISO IEC 17025 for most of the parameters (34) related to Aggregate test, Concrete Test and Concrete Pipe test as per BS and ASTM Doha Precast Ensure about not only quality of Product, but also it will ensure about the Safety and Environmental aspects. The Doha Precast Factory is certified for Storm Sewer and Culvert pipe and Manholes Plant by American Concrete Pipe Association- Q-Cast and Certified by BSI for KITE Mark, Concrete pipes and Fittings, unreinforced, steel fiber and reinforced and fiber-cement products - pressure pipes and joints. While we believe that this certification scheme gives added assurance that the products fully comply through third party scheme of supervision administrated by the quality assurance services. In addition to monitoring all aspects of quality contro! procedure from receipt of raw materials through the production, inspection a = x x x x x x & x mn ® = = = x x x g x & ® & a & < x g 5 5 x a x x g x 5 x x x S x x x & s a g x a x x 5 s 5 = & and testing stages to the efficient loading and transportation of products to site. a & & SAAR RAR RRR RR AR RARER RRARARRARRARARARRARRRRRRRR RARER RR, & ® ® x = a & & x & a & x S x & 5 5 x 8 e & S x x x x x x & ® x x x = g ~~ = = x = = 8 s = 5 5 g x x x x = 5 = = xAHARAAAT ETA AF ARA TERRA RAS RERERAE RARER AR RRARARRERR RAR! = sd Technology: DOHA PRECAST FACTORY Doha Precast Factory is equipped with latest modern technology to meet with our client’s satisfaction by producing consistent and high quality products meeting the latest international standards. ee ee Following technology suppliers are utilized in Doha Precast Factory: Pipe Casting Machine and Moulds (Forms)-M/s PEDERSHAAP - Denmark 3 Machine 2station each machine EOT Crane-M/s DEMAG -Germany -3 NOs. 15,30,40 Ton Gantry Crane -1 No. 25 Ton Concrete Batching Plant- M/s IMER - Italy -1No. (1.5m3) SKAKO-Denmark-2Nos.(1.0m?) Steel Cage Machine -M/s MBK - Germany - 2 Nos. 4000mm Fork Lifts -M/s KALMAR - Sweden -4Nos. 25, 25, 35, 35 Hyundai -1No. 16 Ton, Komatsu-7Ton i Automatic Coating Machine -M/s GRACO - USA Pipe Cutting & Milling Machine -M/s KOLB - Germany Laboratory Equipments - M/s ELE - England ARR RR RALAL PAIN AANA LAAA ARIANA AANA AAAARAAPAAAPPAAAAAAASAPARAPAARD Hydrostatic Testing Machine -M/s MESSMANN - Germany Pipe Crushing Machine- M/s PEDERSHAAP - Denmark APBPARISSBRA BASSANI IS ASIPRIBAE ES SARA RAILS PASS PEPAAPAAAAAIIVAAAIAVABAR ARAN APARSSIARA RADAR, RAAPARRRARARARARERRERERRRRERRESERRERASRE REDRESS RODSSSASSSESSASSARSSARSAARSRASS ASSESS ERERRRRARSRARRARSS, Internal Lining: DOHA PRECAST FACTORY Doha Precast Factory can produce reinforced concrete pipe lined with H.D.P.E., P.V.C. or G.R. P. (optional) The pipe will be 360° lined to protect the internal service and against chemical attack from liquids conveyed. During the fabrication process of the pipe the sheet lining is placed around the core, so the concrete is casted around the ribs or the anchor if we use G.R.P. liner once the concrete is set, the lining is locked mechanically to the pipe interior and can tolerate large movements at the joints without losing its physical integrity, while the continuity of the lining is assured by welding or laminating each individual pipe joint to the next. The quality control programme of Doha Precast Factory shows how we can test any welded joint to ensure that the welding processes fulfilled the requirements, Reinforcement: Reinforcement cage required for the reinforced concrete pipes are produced from cold drawn steel wire to meet with BS and ASTM related standards. On automatic welding machine (MBK- Germany). As the cage revolves, steel wire is wind in spiral around longitudinal bars and automatically welded at each contacts point till the required length of cage completed. HANNS ASIA DARE ARADAARPSIPRSPPPRPRAPAPAP SAARI DS Water Protection Coating Doha Precast Factory has a facility to coat the service of reinforced concrete pipe with coal tar epoxy coating with normally applied to thickness of between 200 to 1000 micron by either Graco machine technology or brush to protect the exterior of the pipe from attack by potentially destructive soil chemicals. The coating can tolerate soil stresses and pipe deflections without cracking or disbanding. Also Doha Precast Factory's laboratory is furnished with all required test equipments to control thickness and bonding criteria of coating. WSR AR ER ARAAAARARARAIAAR ADDS PSSBBAABSSBARIAB RARE SAARI ARRAN RPIRAARAD INARA ARANRAAP PRD IIIRPD RARER RP ARR ERED P. RAR ARRRARAARRARRRAR REE E RRA REESE ERE RERRE REESE RHE R EER! 4,BRIARASABAB AB ERRANDEPR ERA RARARRSARARAS ASSAD DS SLADDARAAA PAAR SP ASASAANAR AAR APA, ARRARRARRARARARARRARKARKARARRATRARARERRARRRRRARARRAS DOHA PRECAST FACTORY Product Dimension Doha Precast Factory producing standard and jacking pipe with 2m,2.5m,and 3m lengths and from 200 to 3000 mm ID. All acceptable limits as dimensions are mentioned in Quality Manual of DPF and ASTM / BS Standards. Moreover, Doha Precast Factory has very high technology to produce any length to meet the site requirements. The KOLB cutting and milling machine is sophisticated to do these activities with very high performance and accuracy. Materials: Doha Precast Factory committed to use very high quality materials such as cement, full crushed gabbro aggregate, sweet water and additives in the manufacturing product, which are constantly monitored at each work to ensure compliance with relevant standards the process of producing a dense high strength concrete involves electronic monitoring to control water content and patch weighing the mixing of material. Quality Control: [Doha Precast Factory offer superior quality concrete pipe products and services to our customers. We established Quality Control and Research Department staffed with qualified and experienced personnel and equipped with modern measuring and testing devices. The function of Quality Control and Research Department is to ensure that Doha Precast Factory products are manufactured in full compliances to the project specification, specified national standard, approved project quality assurance and Quality Control Programme of Doha Precast Factory. Doha Precast Factory Quality Control and Research Departments are supported by Group Engineering Department consisting _of experienced and _—_ professional engineers dedicated to support and upgrade the quality standard, when required. BARARAARRRARRGRERRARR ARERR TREE REA REREORERSERRERE REa! S x x & x e x x g x e x : 5 x x a a x £ 5 S a z 8 x x 5 5 x a & x S = x q x x x x x g s x x 5 a g x a 5 s x 5 * x x x 8 TARARRARAALAAAATAAALAATAA STARA LARRASARARRRAARARARS AG! SPE DOHA PRECAST FACTORY Besides our internal quality an audit, Doha Precast Factory is audited annually by Bureau Veritas and American Concrete Pipe Association for Q-Cast and BSI for Kite mark, this will keep us alert to maintain and improve our quality product and to add more reinforcement to our strong platform. Doha precast Factory has the Laboratory accredited by IAS for ISO IEC 17025 for most of the parameters (34) related to Aggregate test, Concrete Test and Concrete Pipe test as per BS and ASTM as required by QCS 2014 Handling, Storage and Transportation : Each shipment of pipes is loaded, should be blocked and securely fasten to avoid damages during transportation. Unloading of the pipes should be controlled by the customer representative at the site, following Doha Precast Factory's instruction Care should be taken to avoid damages especially the spigots and sockets. Use appropriate lifting equipments for the offloading. Nylon slings are recommended to be used for offloading and should be used around the pipe and never through it. Stacks pipes on even ground on timber to protect mainly their sockets and spigots. The pipe bottom must be securely chocked at both ends using suitable timber wedges. Rubber gasket should be kept clean away from oil, grease, excessive heat and out of the direct rays of the sun. Installation procedure could be found in the Doha Precast Factory's technical submittal. For the Technical and structure details and specification will be presented with Technical submittal as per project specification or Clients requirements REAR SAREE ARERR ERR REO OER EE RRO RERERRE RSE RSE RSRRERER RSi Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Process Flow Chart DOHA PREGAST FACTORY Tok: (974) 4490 3836 Fax: (974) 4490 2835 P.O. Box: 50311, Doha, State of Qatar E-mailalSdohaprecast.com, Web: ww.dohaprecast.comSPF! DOWA PRECAST FACTORY ila AD GE As jal gia SOT Process Flow Chart APPENDIX? fev. N02 Date:01-082015, [“ciStomertnuiey order (Clere/custorer) Verlistion Forder (su (Georanaton& Doainent Canal {oocument controler & IT service) "Ghent fe “Satna Messier R z 4 g “Thi Party interested -aicroe (ent customer Lega Requrements SE Aspects Health & Safety s&- EnvironmentalBeoctonnenet Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Organization Chart DOHA PRECAST FACTORY Tek (974) 4490 3836 Fax: (974) 4490 2895 P.0. Box: 50311, Doha, State of Qatar Emaltmail@dohaprecastcom, Web: wwn.dohgprecestcom‘Rew 10 Dated: 0107-2018Conractng Company Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Location DOHA PRECAST FACTORY Tek (974) 4490:3836 Fx: (974) 4490 3835 P.O, Box 50311, Doha, State of Qatar Emalimaédoheprecastcom, Web: win dohaprecastcomHBK A Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Contact List ——— DOHA PRECAST FACTORY Tel: (974) 4490:3896 Fax (974) 4490 3835 P.0. Box: 60311, Doha, State of Qatar E maitmall@doheprecast.com, Web: www. dohaprecastcom— POM. PRECAST FACTORY Key Personnel Contact Details Name Designation E-Mail ID Contact Number Mr. Nasser Kammar | General Mana: hasser.kammar@dohaprecast.com | 55574196 Mr. Rajarethinam —_| Factory Manager raja@dohaprecast.com 55852361 Mr. Rami Barhowm | Operation Manager arhowm@dohaprecast.com | 55828142 Mr. Wassim Ibrik —_| Maintenance Man: wassim.ibrik@dohaprecast.com | 55665958 Mr. Jebin De Rose | Production Engineer _| jebin@dohaprecast.com 70592403 Mr. Khaled Kammar | Production Engineer | Khaled.kammar@dohaprecast.com | 33742110 | Mr. Ahmad Masri | Maintenance Engineer | ahmad.misri@dohaprecast.com | 50191196 Mr. Al Gerry QA/QC Engineer gerry@dohaprecast.com 66866507 Mr. Nair AV Secretary mail@dohaprecast.com 66076783 Mr. Tawfik Administrator tawfik.amin@dohaprecast.com —_| 33400872 Mr. Emil Coordinator emil@dohaprecast.com 66611782 Mr, Sameeh Accountant sameeh@dohaprecast.com 55124469 Mr. Safeer ‘Store Keeper safeer@dohaprecast.com 30957936 Mr. Ram Kisun Delivery Clerk ram.kisun@dohaprecast.com 50040642 Te: (974) 4490 3836 Fax (974) 4490 3835 P.0. Box: 60311, Doha, State of Qatar E-mailmalSdohaprecastcom, Web: wnw.dohaprecast.comDesign & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Certification Tek: (974) 4490 3896 Fax: (274) 4490 3835 P.O, Box 50311, Doha, State of Qatar E-mailmailBdohaprecast com, Web: wwn.dehaprecast comSSSI Sram HBK Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Trade & Commercial Registration DOHA PRECAST FACTORY ‘Tek (974) 4490 3836 Fex: (974) 4490 3835 P.0. Box: 50311, Doha, State of Qatar E-mailmail@dohaprecast.com, Web: www dohaprecast com2019/08/29 cacllall aul (Be ~ Nol of1 18) aan \; Registration and Commercial Leauuill Sylal Licenses Department BJLAUig aLiS UI 6 jLig aylall yaayllg Ministry of Economy and Commerce TO 2013/09/12 :anayljlanl yt 69492 sail a5) 2020/08/29 :anyl claw ay sis “(BISSUTUOSET MMM) aySGEM SVI 843 UO punos aq UeD adovs ay, “uoRepa.00e Jo adors pancudde ayy u! payst] spoyyaLL 3593 B43 404 payIpe.00e udaq Sey ue ‘savsoresoge; uonjeiques pue bunsaj Jo 22ua}adwo> ay) J0J SjuBUIa/NNbes [2/9U29 'S00Z:SZOLT PAePUEIS I3I/OSI WIM soueliduio> payensuowap sey ‘(68d¥) SeHoIei0qe] GuNSA 404 eLaI119 VOReW"pa.ooy ST aU3 Jo SWSWSUINba! ayy Jw Sey §29-1L Mioyesogey SunsaL ‘vv vHOG WRILSNGNI GIvssaW TZ!ON Avid AYOLIVA LSVIAUNd VHOG — ANOLVHOSV1 90 soy 1sayyo 01 1 sty, NOILVLIGAYDOV 4O ALVIISILYSD eA IAUIS Fay NOLWIG3YOOV Fa 77 f TWNOLLWNUAINI 2P70 ACCREDITATION INTERNATIONAL — <2». SERVICE" aS SCOPE OF ACCREDITATION TAS Accreditation Number 1-675 ] ‘Company Name ‘QC Laboratory - Doha Precast Factory ‘Address Plat No.:21 Messaid Industrial Doha Qatar Contact Name S. Rajarethinam QA & QC/Technical Manager Telephone +974-55852361 Effective Date of Scope November 16, 2016 ‘Accreditation Standard ISO/IEC 17025:2005 cur ASTM C88, ASTM C117 ASTM C123 ASTM C127 ASTM C128 ASTM C131 ASTM C136 ASTM C138/C136M ASTM C142 ASTM C172/C172M Standard test method for soundness of aggregates by Use of sodium sulfate or magnesium sulfate Standard test method for materials finer than 75-ym (no, 200) sieve in mineral aggregates by washing Standard test method for light weight particles in aggregate Standard test method for relative density (specific gravity) and absorption of coarse aggregate Standard test method for relative density (specific gravity) and absorption of fine aggregate Standard test method for resistance to degradation of ‘small size coarse aggregate by abrasion and impact in the Los Angeles machine Standard test method for sieve analysis of fine and coarse aggregate Standard test method for density (unit weight), yield and air content (gravimetric) of concrete ‘Standard test method for clay lumps and friable particles in aggregates Standard practice for sampling freshly mixed concrete International Accreditation Service, Inc. 3060 Saturn Street, Suite 100, Brea, California 92821 U.S.A Telephone +1 562-364-8201 — [ASInfo@iasonline.ora ww. Jasonline,ora Page 1 of 3SCOPE OF ACCREDITATION ASTM C231/C231M Standard test method for air content of freshly mixed concrete by the pressure method ASTM C535 Standard test method for resistance to degradation of coarse aggregate by abrasion and impact in the Los Angeles machine ASTM D75/075M Standard practice for sampling aggregate ASTM C702 Standard practice for reducing sample of aggregate to testing size Bs 1881-122 Testing concrete- method for determination of water absorption BS EN 932-1 Tests for general properties of aggregates- methods for sampling BS EN 932-2 Tests for general properties of aggregates- methods for reducing laboratory samples BS EN 933-1 Tests for geometrical properties of aggregates determination of particle size distribution- test sieves, nominal size of apertures, BS EN 933-3 Tests for geometrical properties of aggregates- determination of particle shape- flakiness index BS EN 933-7 Tests for geometrical properties of _aggregates- determination of shell content - percentage of shells in coarse aggregates BS EN 933 -8 Tests for geometrical properties of aggregates assessment of fines- sand equivalent test BS EN 1916 ‘Annex C: conerete pipes and fittings, unreinforced, steel fiber and reinforced- test method for crushing strength and annex E clause E-4, E5.1, and E5.2: test method for water tightness as 5911 Dimension Test (ennexure-D) 8S EN 12350-1 Testing fresh concrete- sampling BS EN 12350-2 Testing fresh concrete- slump test BS EN 12350-6 Testing fresh concrete- density T6875 <>, Page 2 of 3 QC Laboratory - Doha Precast Factory cad)BS EN 12350-7 BS EN 12390-1 BS EN 12390-2 BS EN 12390-3 BS EN 12390-7 BS EN 12390-8 BS EN 12504-1 TL-675 QC Laboratory - Doha Precast Factory SCOPE OF ACCREDITATION Testing fresh concrete- air content- pressure methods Testing hardened concrete- shape, dimensions and other requirements for specimens and moulds Testing hardened concrete- making and curing specimens for strength test Testing hardened concrete- compressive strength of test specimens Testing hardened concrete- density of hardened concrete Testing hardened concrete- depth of penetration of water under pressure Testing concrete in structure- cored specimens- taking, examining and testing in compression Page 3 of 3Kitemark® Licence No. KM 590202 The licence is granted to: Doha Precast Factory Plot No 21 Gabbro Area Mesaieed Industrial City PO Box 50311 Doha Qatar In respect of BS EN 1916 & BS 5911-1 Concrete pipes fittings and ancillary products This issues the right and licence to use the Kitemark in accordance with the Kitemark Licence Conditions of Contract governing the use of the Kitemark, as may be updated from time to time by The British Standards Institution, and as approved by the Registrar under the Trade Marks Act 1994 (the "Conditions". All defined terms in this Licence shall have the same meaning as in the Conditions. The use of the Kitemark is authorized in respect of the Product(s) detailed on this Licence provided at or from the above address. For and on behalf of BSI: Gary Fenton, Global Assurance Director First Issued: 19/10/2012 Latest Issue: 19/10/2012 raising standards worldwide™ age 1 of 2 ‘eres me nao Th ii Sarr neon asa serena Rg eh ey er A A 8D Intermain an contact BS, Koma Court, Davy ene, Knowl, itn Koynes HKG EPP To = B45 089 BOLO. BSI Assurance UK Lind oistod in rfanunior nano 8021 a 389 Cnet gn oad, Lndon a SA, UR. men tw Eh Srp et Cons 7Kitemark® Licence No. KM 590202 BS EN 1916: 2002 Concrete pipes and fittings, unreinforced, steel fibre and reinforced. BS 6911-1: 2002 Concrete pipes and ancillary concrete products. Specification for unreinforced and reinforced concrete pipes (including jacking pipes) and fittings with flexible joints (complementary to BS EN 1916:2002). ular Concrete Trench Pipes DN 200 to DN 3000 Circular Concrete Jacking Pipes DN 200 to DN 3000 : : -_ First Issued: 19/10/2012 Latest Issue: 19/10/2012 ne eo raising standards worldwide” page 2082 pon ‘Tis cance rr 0 poor The sh Starrs stun anshall be reer ney pen ret T ek ay phon (45 0809200 Informaton and contact 551, Kumi Cost. Day Avenue, Knowl Mion Koynes MKS BPP, Te 44 4S O80 200. BSI Assurance UK Lined, episred n England under nonbor 780521, at 360 Chiswick igh ona, Landen, Vt AL, UR-A mamba’ of be BSI Gro. of Comriog.M10JIDY JSVIAIg DYOT ‘smeT-Ag pue uonnjysuos oy} Aq popraoid so8optatid pue SIYSII OY} [Te YIM SoUDT[9Ox9 SuLNjoR;NUEUI pue sonovid ssoursng Jo sprepurys soysry oy 0} SuNQLUOD Jaquia|y jeuoleuse}U] uoje|loossy did 9}0190u0D UeoueWUYy 6Certificate of Compliance Awarded Storm Sewer and Culvert Pipe and Manholes Plant By O° y American Gonerete Pipe Association 5605 N MacArthur Blvd. living, TX 75038 ‘This Certificate represents that at the time of the audit, Doha Precast Factory Doha, State of Qatar was manufacturing precast concrete pipe in accordance with ACPA QCast Manual, Version 2020 guidelines and that sufficient and appropriate procedures and ‘documentation of the manufacturing process were in place as evidence of continued manufacturing practice in accordance with those guidelines. This Certificate of Compliance is awarded annually on the basis of successful completion of a compliance audit performed by Wiss, Janney, Elstner Associates, Inc. This Certificate is valid until: October 1, 2020 Margarita Takou Jake Jyrkama QCast Manager Chairman ‘American Concrete Pipe Association Quality/Safety CommitteeINTERNATIONAL : ACCREDITATION SERVICES Brea, California, United States of Ame: Doha Precast Factory } ‘An IAS Accredited Testing Laboratory P. comply with the ISO/IEC Standard 17 the laboratory, CP. Ramani, P-E., C.B.0. 1AS Presidentfo7-N i Outstanding Plant Awarded To Doha Precast Factory beter Peer tee Re ereceey oes Meee Pa ee Nanhales of any O-Cast plant 2016British Safety Council — Member — Vatid unti Sth March 2021 This is to certify that Doha Precast Factory as a member of the British Safety Council, is committed to keeping people safe and healthy at work. Yel i eae ome 4\60 oe Lynda Armstrong OBE Mike Robinson feo f YEARS Chair of The Board of Trustees Chief Executive 4 11957-2017 by Guranon) Rogier in Erland and Membership numbor No 1097271 and OSCR No, SO27098, soesnaes.Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Safety Certificate DOHA PRECAST FACTORY Tok (974) 4490 3836 Fax: (974) 4490 3835.0. Box: 50311, Doha, State of Qatar Emaimall@dohaprecastcom, Web: wmv. dohaprecast.comTINTS 01 a1Gedva Ajornjosqe aq or AYOLOVA LSVOTUd VH | W-WANG PHE STI V-VALG “1-1 165 SA “9161 Na Se spo Surmoyjoy axp Buy Auygendy ayejduioo ay jy) or ,0Ad UI aoUDIJaOx9 ZUNIqIYXa 405 4£1099kJ JS¥I9.1g YO 0} papreame St deOIIWOD sty], SMR +norpeisasddyy yo ageaizry sag + SREDesign & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Catalogue / Brochure — Te: (974) 4490 3836 Fax: (974) 4490 3835 P.O, Box: 50311, Doha, State of Qatar Emalmall@dohaprecast com, Web: wi dohaprecast.comConvaciag Company — aa Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme Mix Design DOHA PRECAST FACTORY Tok (974) 4490 3836 Fax (974) 4490 3835 P.O. Box: 50311, Doha, State of Qatar EmaitmallGdohaprecastcom, Web: www dohaprecast.comDoha Precast Factory Po.BoxiNo.90341, Tel: 00974 4490388, Fax: 40874 4490285, Dohs, Slate of Gatar, Emall: mali@dohaprecast.com ee Ayla JAN ul gill Ga pall inane Concrete ClassiGrade Required Strength Concrete Mix Design cr50 50 Dry Cast Nimm? carro Rev. Datee1-042019, 2811212019 Date of Trail done at 28 days Use in Reinforced Concrete Pipes as per BS §911 P1 and BS EN 1916 Project Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al ‘hee Thumama Scheme Client ASHGHAL Mix Referance : C-50-3.0-H-2 Consultant Khatib & Alami Contractor HBK Contracting Co, W.LL ater Cement Ratio 025 Total Cementatious Material 440 [Target Strength at 28 Days Nimm? |Target Slump at 15 minutes - rie pes [Absolute ‘$80 | Moisture | Corrected Materials source | Gravity |A¥59"™!°") yojume | S484 | Weight | content | Weight kgim? % m % | kgim® % 20mm Gabbro | PMC Cater 32 639 2 & | tommcaobro | apuc-cater | 2921 0.50 0.191 28 559 B [erates conc caar | 2512 os | os | 40 798 nd a | a g oPc AlKhalj- Qatar | 3120 0.064 45 198 : 198 2 ‘Al Jabor Cement : SB} soes Industies Co, 2860 oo77 50 220 220 a ica AiStam Al S| miostca | eer traing | 2200 : 010 5 2 22 S| adminture | MMREPCE | 4994 one : 22 22 € 350 = ZL} | Potable [Katranmacetar] 1000 ; 4110 : 91 = Air 2 Total Volume Theoretical Density_ 2548 2548 Slump After 15 minutes Nil mm Strength at 7 days 548 Nimm? Concrete Density 2540 kglm? [Strength at 28 days 65.6 Nimm® 19% [Concrete Temperature Durability Target 10 mm $1000 Coulombs7 DOHA PRECAST FACTORY _| Compressive strength of test specimens BS EN 12390 P 3 Date of Test /Report Date 31/12/2019 1 Test 1D/ Report No. 20191228-11-1-CS ‘Sample 1D /20191228-11-1 ‘Sampled Date 28/12/2019 ‘Material ||Mix Referance : C-50-3-D-H-2 In tab {Dry Cast _JAs Per BS EN 12350-1 thod Variation Sample Temperature Degree 4B ‘Doha Precast Factory ‘Trial Mix. "Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water ‘Network at Al Thumama Scheme HBK Contracting Co. W.LL |ASHGHAL Khatib & Alami Nit ics 1As Per BS EN 12390-2 i 2 3 a] 5 | 6 |Remans 31/12/2018 31/12/2018 04/01/2020 04/01/2020] 25/01/2020] 25/01/2020 days | 3 3 7 7 28 28 mm | 1500 | 1499 | 1503 | 1507 | 1503 | 149.6 mm | 149.8 | 1501 | 1502 | 1500 | 1507 | 149.8 mm | 150.2 | 1497 | 1496 | 149.7 | 1498 | 150.2 ge | s490 | 2523 | 2523 | 8547 | 8529 | 8490 kg/m*| 2520 | 2540 | 2530 | 2530 | 2520 | 2530 kn_| 909 | 934 | 212 | 1262 | 1492 | i459 mpa| 405 | 414 | 537 | 559 | 660 | 65.1 SF SF SF SE SE SeHBK wzA Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme DOHA PRECAST FACTORY To: (874) 4490 3896 Fax: (974) 4490 9835 P.0. 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Box: 50311, Doha, State of Qatar &maitmail@dohaprecastcom, Web: wnw.dohaprecas.comtDOHAPRECASTFACTORY OFF Gina mange {Internal diameter of the Joint surface (bdi) [Bearing Area (Ac) Ac Maximum theoretical design Jacking Load Fimax= _fek x Ac/Factor of Safety [Closed Joint Situation [Maximum Jacking Load is Foj= 0.5Fmax MN] 9.6900] Metric Force Ton, 988.105] vou 600) 453) Open Joint Situation Load reduction Factor (from the Curve 8.3) [Maximum Jacking Load is Foj-e x Foj Mn Metric Force Ton KN Page Ot of 2~ DOHAPRECASTFACTORY FF Sua uaa ge As per BSEN 1916:2002(E) Appendix-B Nominal!D 1400 _[Out Dia. 1720 Load reduction (eccentricity) Factor e=F,/I Fy as function of the joint surface diameter - B.3 ad —ayjieros oe —dites09 8s —ayjae=0839 comath Factory Manager Delia Precast Factory Page 02 0f 02Design & B Ne AlTThuman ‘ASHGHAL J Alam Maximum theoretical design Jacking Load Fimax= _fek x AcfFactor of Safety 3000.99) 14125.41 [Closed Joint Situation Maximum Jacking Load is Foj= 0.5Fmax MIN] 16.9500] Metric Force Ton| _ 1728.419] KN Load reduction Factor (from the Curve B.3) (Maximum Jacking Load is Foj=e x Foj wn Metric Force Ton| Kn Page 0t of 2“DOHAPRECASTFACTORY Fi Gui sidtiay aa As per BS EN 1916:2002(E) Appendix-B Nominal 1D Load reduction (eccentricity) Factor e=F,,/I Fy as function of the joint surface diameter - B.3 —si/ée-08 —di/de=09 ——di/de=0.858 Sa S.Rajarethinam Factory Manager Dobie Precast Factory Page 02.0102DOHAPRECASTFACTORY =F Alu Al isitl nal gia : ASHGHAL a Internal diameter ofthe Joint surface (6) [Bearing Area (Ac) Acs (de*-dxm/4 mm] __ 1722600] |Applying Factor of Safety Maximum theoretical dasign Jacking Load Fimax= feck x AciFactor of Safety [Closed Joint Situation Maximum Jacking Load is Foj= —_0.5F max MIN] 25.8390] _ 10.7660) Metric Force Ton Ka Joint Situation dilde= 0.8510 | 0.8510 zide= 05 05 Load reduction Factor. = e= (ftom the Curve B.3) 0588 | 0.588 |Maximum Jacking Load is Fojze x Fo} wn Metric Force Ton| Kn Page Ot of 02DOHAPRECASTFACTORY = <2 FAS call 4a ll ghee As per BS EN 1916:2002(E) Appendix-B Load reduction (eccentricity) Factor e=F/Fy as function of the joint surface diameter - B.3 —difde=0.9 —sivee=0.851 sama Factory Manager Delia Precast Factory Page 020102DOHAPRECASTFACTORY FF 9 Studi Wadia ‘As per BS EN 1916:2002(E) Appendix-B Nominal 1D External diameter of ofthe Joint Surface (jde) Internal diameter of the Joint surface (él) Bearing Area (Ac) Ace (de*a?d Maximum theoretical design Jacking Load Fimax= _fek x AcfFactor of Safety KN] 66863.28) 27859.70| |Ciosed Joint Situation (Maximum Jacking Loadis Foj= 0.5Fimax mn| 33.4320] 43.9300] Metric Force Ton|3409.115| _1420.464| Kn {Open Joint Situation dilde= 0.8190 | 0.8190 zide= 05 05 Load reduction Factor. = 6= (from the Curve B.3) os7a | 0578 ‘Maximum Jacking Load is Foj=e x Foj MN} Metric Force Ton| KN Page 01 of 02DOHA PRECAST FACTORY aa all al a ‘As per BS EN 1916:2002(E) Appendix-B Nominal iD 2400 _[Out Dia. 3000 ] | Load reduction (eccentricity) Factor e=F,,/F,; as function of the joint surface diameter - B.3 1. 09 08 07 os ao —tilde=08 04 ~di/de-0.9 03 —difde=0.819 02 oa | 0 S.Rajarethinamn Factory Manager Dota Frocass Factory Page 02 of 2(Contacting Company mss Design & Build for FIFA Readiness Project 3A Surface Water and Ground Water Network at Al Thumama Scheme DPF Brochure DOHA PRECAST FACTORY ‘Tak (074) 4490 3896 Fax (974) 4490 3835 P.O. Box: 60311, Doha, Stat of Qatar EmaitmallSdoliaprecest.com, Web: www dohaorecast.comCa ote rater Manufacturer of world class Precast Concrete Drainage and Sewerage System oP DOHA PRECAST FACTORYLoCo ee TaTem Icey (=) Doha Precast Factory (DPF) is unique: we are Qatar's first and only to design, Manufacture, and distribute eS oe a Nae coke ace ee nt eee Since 2008, we are the leader in supplying pipe and manhole systems specially designed for corrosive soils and GCC ground conditions. Created with the latest manufacturing technologies from the USA and Europe, DPF products are suited for long-term performance. Our products thrive in open trench and micro-tunneling (pipe Jacking) requirements for surface water drainage, sewerage and storm-water networks. Our fittings are ‘deal for low head and gravity flow systems, Now we reached to the level of producing Precast Electrical Scouse ee et eT ce eee ee ete een eee recognitions and reputation for high performance, quality and on-time deliveryQuality Control DPF products were the first-ever products—and still the only—in Qatar to achieve certification in British Standard Institute's prestigious Kite Mark License for superior quality. Our additional certifications of 10 9001:2008, ISO 14001:2008, and OHSAS 18001, Certificate of Compliance (Q-Cast) from esteemed ‘American Concrete Pipe Association's (ACPA) attest to our unrelenting commitment to top quality. The Quality control Department achieved ISO IEC 17025 Accreditation From IAS for 34 Parameters of Testing Aggregate, Concrete and Finished products of Precast. DPF has a Quality Control & Research Department solely dedicated to ensure full compliance with specifications, international and local standards, and the detailed Quality Control Program of Doha Precast Factory. The Group Engineering department provides yet additional support with an experienced team of engineers devoted to research & development and continuous quality improvement. Our Design & Manufacturing Processes are according to internal standards of BS, ASTM, ACPA, DIN, ATV and, of course, our client requirements. We use only superior processed and raw materials—cement, full rushed gabbro aggregate, sweet water, and various additives—that are constantly tested by our quality department to ensure rigid control standards. We guarantee the longest-lasting pipes, as our facilities undergo 3rd-party / Clients audits several times a year. Hs [\ ea? » American Concrete Pipe Association Certified (Q-Cast) » BSI KITEMARK Lic. No. KM 590202 (BSEN 1916 & BS 5911-1) » ISO 9001:2008, ISO 14001:2004, OHSAS 18001 1SO IEC 17025:2005. International Quality Crown Award - GOLD Category Documented quality controlled system to ensure traceability is (raw & finished product) One-point access for inspection of all mat o7RC Advantages Choosing DPF's Reinforces Concrete pipe and manhole products just makes sense. Technical Advantages of controlled conditions and ultimate performance. Economic advantages of reduced project time and supervision costs, Health and Safety advantages of minimize human activity and shortened construction periods; Environmental advantages of the strongest resistance against chemical attacks and corrosive agents, as well as controlled manufacturing processes and minimized construction waste. ‘Our RC concrete mixes out perform all other pipe materials and provide the longest most durable life cycles compared to any industry alternative over aging 60 - 120 years. Health and Safety Advantages From its factory conditions tots products, DPF isabeacan ofhealth Tidy production environments « land safety, For contractors, choosing DPF precast means: ci WP No risk of contamination on Shorter construction periods « Less public disturbance « Less dust emmission « No form work or complicated « Scaffolding required « Sharer constructio 08 Environment Advantages Sustainable Concrete DPF creates the environmentally: friendly solution that is the most sustainable option for infrastucture development. Concrete out performs all other pipe-materials and is the most reliable choice for extensive use: » Withstands corrosive soll and abrasive ground Precast also requires shorter construction periods, » water conditions (typical for GCC region) realting in: Average service life of over 100 years ¥ Offers the lowest life cycle cost than any other » Construction material ger overtime > Tolerates extreme temperature fuctr » Gets st » Prevents toxin leek into the environment Product Details Our technologies allow for any pipe or manhole lerigth. Different types of jacking pipes (ie. micro tunneling) suitable for long drives- straight and curved with hydraulic joints. Manhole shaft lenaths may reach and even exceed 9 meters by incorporating a” landing slab’ technology that allows several pieces to connect. To guarantee the integrity and life of our products while meeting special client needs, we offer made to measure and custom dimensions within the acceptable limits of ASTM / BS / ATV guidelines and DPF policies. ‘These are described in detail in our Quality Manual and are addressed by our Client Services team ona case per approval of clients. » Alldimensions per approval of Clients > Reinforcement arrangement per approved di ings » External Protection is Cool Tar Epoxy Coating minimum 400u to 1000u t > Internal lining with GRP, HDPE or unlined per project requirement > Internal Nominal Diameter range from 200mm to 3600mm for RC pipe > Internal Nominal Diameter range from 900mm to 3200mm for RC manhole > Pipe standard effective length 3000mm > Shaft height maximum 310mm > Joint type is Socket and Spigot (Rebated) > Fixed collar joint type for RC jacking pipe > Concrete minimum grade C50 width high durability suitable for any exposure conditionHandling, Storage/and Transportation n of transporting the products themselves, ar requesting the service through DPF. We partner with the nation’s experts in heavy transportation and take every precaution in handling. Loading and fransporting our products safely and undamaged to project site. * Each shipment must be blocked andsecurely fastened! to avoid damages during transportation. » Unloading attsite must be controlled by client representative following DPF’ ingttuctions. » Care should be given to avoid damages, especially toh spigots and sockets » Offloading shoulld be executed using only appropri fting equipment. » Nylon slings are recortisiended and should be used Detailed installation procedures and structure specifications may be found in the DPF technical stubmittal, as per project specification and client requirements. ! Micro Tunneling i DPF has the facility to produce for the microtunneling purpose like intermediate Jacking station with different type of flanges and steel/Stainless steel drums and different type of liners. ‘@ DPF can produce from nominal diameter 900mm to 300Umm with different wall thickness and different length as per project/ customer requirements. DPF can supply different type of lead pipes which can suitable to any manufacturer of microtunneling Machines Dpf can supply different type jacking pipe which can suitable for long drive (Straight) and Curve drive with hydraulic joint. Intermediate Jacking Station RC Jacking Pipe with Hydraulic Joint 13,Precast Manholes - Technical Advantages Controlled conitions onthe precast yard / Production Area rmination risks Guacantees proper handing, storage and inspections ‘On-premises concrete batching ‘ Homageneous extemal & internal coating by specialized equipment F RT Bs—Tor slab ] Qualty-cortrelled unt the momentof delivery rican Concrete Pipe Associatior 008, 14007-2008, OHSAS 18 . 50: certified in 80 tolled system to ensure traceability : ished) . ofall materials aw & Reinforcement ensures the most durable manholes ‘ }-— Reduced Shaft “(especially compared to non-reinforced or cast in-situ . | Higher Performing Manholes | Bonding between iner components and concrete isthe . pe. ss Resistance against chemical attacks and ¢ rosive agents A Is strongest in precast soit be Shaft Joint Detal-A Base / Benching Option: Inner Di ia Meter: Range from 900 to 3200 mm Wall Thickness: Upon Approval Reinforcement:Upon Approval Joint Type: Socket/Spigot (Repeat) Inner Liner: Unlined, coated with CTE, GRP 6mm to 12mm ternal Coating: Uncoated CTE for 250 to 1000 micron Economical Advantages Almost 99% reduction of project time » Construction time reduced from 2-3 weeks{full manhole system construction! to hardly one hour for installation of base, shaft and cover slab. » Preparation activities executed in parallel: advanced planning and fabrication at the plant premises along 4 with site preparation and build. j Reduced Supervision Costs Client and consultant carry inspections at a single location (batching plant rather than inspectingindividual stages for each manhole scattered across project site » The need for inspection of raw materialsand concrete at ready-mix companies premises is eliminated Reduced Maintenance Costs » Concretehasthelongest » Minimal leakage » Continuous performance without disruption to utilities » Easy upgrades and additions to existing networks, fe cyclethananyalternative Health, Safety and Environment Advantages Longest Life Cycle Concrete provides the longest life cycles (average of 60-100 years) compared to any industry alternative Tidy Production Environment No risk contamination by trench collapses, building debris, underground water, etc. Shorter Construction Periods Less public disturbance Less dust emission less noise pollution Less (Long) traffic diversion No form work or complicated scaffolding required Reduces human activities Lesson risks of accidents and injuries j Minimal construction waste No need for loose concrete and other raw material on site Simple delivery from precast factory to siteony JOINT DETAILS AND DIMENTIONS ee) }) OPTIONY BE ae I art Wall thickness : Vary depend upon the intent of use i } Reinforcement ; Can vary depend upon intend of use Collar : will be Mild Steel or Stainless Steel Collar as per Project Specification } Effective Length ; From 500mm to 3000 for Short pipes Reinforced Concrete Jacking Pipe 6 C Short Pipe Integrity : Socket /Plain End, Spigot / Plain End + . External Coating: Un-Coated, Coal ta Epoxy coating thickness from 400 micron to 1000 micron, for Micro Tunneling Construction Internal Li : Unlined, PVC lining, HDPE lining thickness from 1.65 to2.3mm "omPN 609mm f0 3000mm Dimension Reinforcement and ination details Conerete : Grade from C50 with OPC+GGBS-+MS cement, high durable suitable for aggressive Exposure Condition ‘pint Detot Service Life span: Up to 120 years DPF can supply special pipe with Lubricant nozzles to inject grout as per the requirements and specifications | Reinforced Concrete Jacking Pipe {For Trenchless / Micro Tuncling Construction) SESE] Se ne ee Ste canremerne eter cowie _ | wales Joint Detail i = Stainless Steel/ Mild Steet Collar @ @ can ae EPDM Rubber Gasket ihsaaeeatieiasitseunaancaienaene al 220 ate Boles Lor |e | oe Dn Ta Tse aa] "20 | 3a | 300 | 3000 | 1037 | s0n0 3400 2527 | sas a peter Sanaa SAE ERAS [ee a ea oar Pete Sees eared pee en Daas aor so in do Piet ie] i _ — i PVC End Cap Wooden / MDF Packer i: 19Special Fittings Fittings with GRP Joint Bend with Fittings Model-1 Bend with Fittings Model-2, Bend with Fittings Model-3 Bend with Fittings Model-4. Tee with Fittings Model-5 22 Tunnel and Vertical Shaft Solution DPF has the range of Segment production meet requirement of the latest Industry It is designed with onsideration to ease of construction and speed of installation and offering High Grade of Concrete with High durability and Stability. Sealing and Connection All the segments are pre-ftted with EPDM Rubber gaskets on every segment of shaft or tunnel ining, Cross Joints connection made using a spear bott passing a pocket on one segment and plastic socket in the adjacent segment. Circle joints connection are made using bot system, Bots are designed to fully compress the gaskets. Concrete Mix and Reinforcement Each segment is Wet-cast to achieve smooth internal and external finish. The concrete mix is provide the grade C55 and above with OPC, GBBS and Micro silica blended cement giving high durable concrete for any exposure Condition. The segments are reinforced with either a reinforcing Cage or Steel fibers to suit specifications. The Segments rings are suitable for Vertical shaft construction and Tunnel lining,Prestigious Clients Js jill bo4 & Qatar Petroleum temas y fas Ms CERTIFICATE QUALITY EXCELLENCE DOHA PRECAST FACTORY KK are + KAHRA' MAA Sentence Sh cies Certificate of Compliance we 4 RasGas)— RAIL 3. e AT Leste ART OF REAL ESTATE anal clizallegsite NEW PORT PROJECT be Lesa, ah Map Desilatsl (qua cera Bey ae Coprton <== EqoHhb ube Ug simi, bs Qatar Deserves The BestCERTIFICATE QUALITY EXCELLENCE, DONA PRECAST FACTORY Certieate of Compliance ‘Storm Sewer and Culvert Prestigious Clients Jo full bad & GI * owen oe oronusy ‘nd nmig| 9 womnnrsvoy | a ee ronis| sounder] wewsosioy | a el ‘aronasy reed aR Pe st | x =o SEE Towers ser wadionmangaminen| ¢ wmKioseoy 7 rawne | amen | MEEBO | cme | cron swuggoo mem sug emer] loan oseo¥ a smo ARON a WawaHDOY 44d retencr sal ‘Supein) 1 pai aa eS a : ‘PUD TUNA Ty IP HLOMION IVER PUNDIT Pl ook -BWwAL DEFINE VE Hoforg ssIMIPERY VATA 10) PLING UBISI Fefoad nasty > aneuy, aueyinsuo3) TTA05 Sup2e2009 ER 0) “VAOHSV woo} woumare | POUT DAd / Fal 2dig Supioep Qu wvia BUNS], paw uonsadsuy =e Liowasiot | AWOL LSVDIRE VHOG SGrezvtes ¥ ee ae) ¥ =D A copes smaR| x some A wale . ; wopemes eM) € * : wopbosay Sen] f ony [Sasa SCA) 1 10) Suamusmnboy Axzadoaq| sant weno ne ey * " 1) Bag 200 fa 207 x so mv wrwononnuss] 2.052 Amen agsads S-4 $-S P107 S90 20d se soumrUpy| x sma ¢ seven ounsens| ¢ * — sano] ¢ 1 vm A “ie 7 wows vsionusy] — maueg mpeg mug] 1 TEL Ed $$ F107 S90 40d se sqesarE TN snoppusUIaD| H Sm vere 9 4 a 1 Sapeclennaaery |< ‘sre ‘Sprout ‘uo pono x “vgs ee sepmo unps wareanto neary] x a “ees a . ys pa srewogieg env] x some am as 208%) swims] sae vw cosh .e ses en x sent en 2 11959) wen909 eM]! seq aoepg Ye aloud SOMMER VALE 29} PNG 7 HDC TTA "09 3un2enW09 YEH ep Ld $-S $107 $90 0d sw aoye 4 Burry Jo uopeyy eonI949| emery ane VHOHSV yeuyynsu0.3} suo.) 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Box: 50311, Doha, State of Qatar E malt mailsdohaprecast.com, Web: www dohaprecastcom—Z___ 4 [SPEC Specialities Construction Chemicals Pectory © Identification of the si SAFETY DATA SHEET KUT PLAST PCE 350 REF.: ADM-3964HC-0215, © Description ‘A Superior High performance concrete Hyperplasticiser based on polycarboxylate technology © Company identification: Manufacturer : © Hazardous Constituents Component Polycarboxylic ether Water © First aid measures HEALTH EFFECTS Eyes: May cause eye imitation by ‘mechanical abrasion ‘Specialities Construction Chemicals Factory Doha Middle & small industries Area, Road 340 Area 81 P.O. Box 7453, Qatar. Tel.: 974 40291992 Fax: 974 40290755 Gast ‘%Range Primary Hazard 27599-56-0 40-44% - ~ 56 -60% - EMERGENCY & FIRST AID PROCEDURES: Ringo oye immediately with plenty of Water for at least 15 minutes. Obtain ‘medical attetion ‘SPECIAL PROTECTION Wear chemical safety goggles. If 2 respirator is required, use full face mask to protect eyes from vapor or mist. ‘Skin Prolonged or repeated exposure may cause skin irtaton or allergic skin and respiratory reactions. Wash hands with water as a precaution Page 1 of 3 ‘Skin contact can be minimized by wearing protective clothing and impervious gloves, Launder clothesbalore use Inhalation: ‘Vapors and aerosols can initale No special measures required Use in woll vontiated areas only. respiratory passages. Severe Wear an OSHA approved type C air overexposure may lead to supplied respirator if ventilation is pulmonary edema, inadequate to keep vapors and mist below the TLV, Tageation: ~ Single dose toxicty is extremely Rinse mouth, ‘Avoid airborne mists which can be low and not lkely to cause injury, inhaled or swallowed. Use protective (Deo (rat) >5 mgikg, mask #f necessary. Provide general ventilation or exhaust to control airborne levels below exposure ‘guidelines © Fire Protection Flash Point: Not applicable Auto ignition Temp.: Not applicable Flammability Limits: No data available. Extinguish Media: water spray, foam, carbon dioxide Special fire fighting procedures: Fire fighters should wear self-contained breathing apparatus and protective clothing, Fire and Explosion Hazard: None. © Physical Properties Solubility: Soluble in water Appearance (Color, Odor, etc.): Light brown liquid, odor - Mild c sity (Air = 1): 300 #100 eps Percent Volatile (Volume) : © Environmental Protection Limit of tolerance concentration in fish inhabited Water: 10 mg/l LD50 for fish: >500 mail BODS: about 300 gil COD: about 1200 g/t Total time of biological and chemical oxidation: 150 days Page 2 of 3© Stability & Reactivity Data Product is stable for several years under dry storage conditions © Conditions to avoid: Dusting ©. Materials to avoid: Not known © Hazardous decomposition products: Not know, in normal conditions of use. © LD50 oral (rats): > 2000 mafkg © Dermal: Non iritant ‘©. Eyes: Non iritant © Handling & Storage © Handling: usual protection for handling of chemicals. Avoid dust generation. Ensure adequate ventilation when handling. Dust mask recommended, © Storage: Keep containers tightly closed, keep in a cool, well-ventilated place. Avoid contact with strong oxidizing agents. © Transport Information (© The product is not classified as dangerous in the meaning of transport regulations Page 3 of 3O OD En , Nl SAFETY DATA SHEET aA. 4: IDENTIFICATION OF THE SUBSTANCE/PREPARATION OF THE ‘(COMPANY/UNDERTAKING Product Name; NITOCOTE ET402 HARDENER Application: Hardener component of high bull coal tar epoxy coating. Company: Al Gurg Fosroc LLC ‘Address: P Box 857, Dubal, United Arab Emirates Telephone: +871 4 868606 Fax: +971 4 959649 2: COMPOSITION/INFORMATION ON INGREDIENTS Composition: coal tar pitch, alpnatic amine, plastioisers. Hazardous Ingredients) Symbol_—_—=lsk Phrases ther information —_%6 coal tar pth T RAB 46/47 (cas No: — >50 dethylenetiamine c 21/22, 94, 43 CasNo: 111-400 >1025 ‘Al constituents of this product ere listed in EINEOS (European Inventory of Exising Commercial Chemical ‘Substancee) or ELINCS (European List of New Chemical Substances) or are exempt Fifer to Section 8 for Oocupational Exposure Limits 8: HAZARDS IDENTIFICATION Hay one cot somes sune, @] l= May cause snaiiaton by sn contact. Se | |e TOXIC _ CORROSIVE 4: FIRST AID MEASURES Eyes: Irigate Irmediately with coplous quantities of water for several minutes. Obtain medica! attenton urgenty Skin: ‘Wash Immediately with soap and water or sultable skin cleanser. Obtain medical advice tf skin disorders develop. Inhalation: Remove from exposure. If feeng unwell obtain medical attention urgenty Ingestion: DO NOTinduce vomiting. Obtain medical attention urgent, Beware of aspiration if vomiting occurs. —_— eee &: FIRE FIGHTING MEASURES ‘Carbon dioxide, powder, foam or water fog ~do NOT use water jets. Suitable Extinguishing Media: Iaeve No: Ot Date: 01.08.97 Preduct Name: NITOOOTE EP402 HARDENER Page of 4D ‘Special Exposure Hazards: Toxic fumes, Nitrogen compounds. ‘Special Protective Equipmer ‘SeF-contained bresthing aoparatus. @ ACCIDENTAL RELEASE MEASURES Wear suitable protective clothing, gloves and eye/iace protection. Personal Precautions: Immediately issue NO SMOKING AND NO NAKED FLAMES warnings. Environmental Precautions: rovont entry into drains, sewers and water courses. Decontamination Procedures: Soak up with inert absorbent or contaln and remove by. best avatable means. Gather into containers. Dispose off as waste. 7: HANDLING AND STORAGE “To avoid the possibly of skin clsorders, repeated or prolonged contact with products ofthis type Handling: ‘must be avoided. ft ls essential fo maintain a high standerd of insufficient ventlation, wear sultable respiratory equipment. Storage: _Storo away from sources of lgntion. Keep away from foodstuffs and food containers. @ EXPOSURE CONTROLS/PERSONAL PROTECTION (Ccoupational Exposure Limits: ‘Substance 8 Hour TWA Source/Other information ‘coal tar pitch volatiles 0.44 mgr EH«0 Table 4 22iminodietnyamine 4 mann? eo (Gotnylenctriamine) Engineering Control Measures: Use only in well ventiated aregs. Mechanical methods to minimise exposure ‘must take precedence over other personal protective measures. Personal Protective Equipment: A high standard of personal hygiene Is essontal. Avold skin end eye Contact. Safely glasses/goggles. Impervious gloves (e.g. PVC). Change Contaminated clothing immediately and clean before re-use. In case of Ineuffcient ventilation wear sultable respiratory equipment, 8: PHYSICAL AND CHEMICAL PROPERTIES Physical State: Viscous quid. Colour: Brack, (Odour Pitch Boling PoinRange (0: 200 Flash Point (closed, °C) 105 Autofiammabilty (C); ‘Autoignition temperature: }-400 Oxidising Properties: Not appicable, ‘Vapour Preseure (kPa at 20°C): 0.02 Relative Density (at 20°C}: 1aT Water Solubility: Insoluble, Iesue No 01 Date: 01.0887 Product Name: NITOCOTE EP402 HARDENER Page 2ot4 7—_——— 10: STABILITY AND REACTIVITY ‘Stabe fused as directed. Stability: Conditions to Avoid: Any source of ignition: Materials to Avoid: Strong oxicising agents. Strong acids, Strong alkals. Hazardous Decomposition Products: Thermal decorrposton: toxle furs. Oxides of carbon. Nitrogen ‘compounds. —— 11: TOXICOLOGICAL INFORMATION ‘Tho folowing toxcological assessment is based on a knowiodge ofthe toxiclty of the product's components Health Effects On Eyes: Severe irtation, Causes kroversible damage to eye tissve ifnot removed prompty. (On Skin; Corrosve - causes burns, May cause sensitisation, By Inhalation: Mey cause respiratory initation. BBy Ingestion: Corrosive - cause sever damage to mouth, throat and digestive tract. Chronic: Repeated and protonged contact ald to poor personal hygiene practioes may result In skin cancer. esses 42: ECOLOGICAL INFORMATION ‘When used and disposed of as intended, no adverso environmental effects Environmental Assessment: sare forosoon. Mobiity: Insoluble in water. Persistence and Degradabilty: Not reedly biodegradable. Bioaccumulative Potential Not determined, Ecotoxio! Ecotoxic to fstvdaphnia/elgae. —_—_——— 48: DISPOSAL CONSIDERATIONS ‘Disposal must be F accordance with local and national legisation. Dispose of through an authorised waste contractor toa foansed site. Unused Produ Used/Contaminated Product: As for Unused Product. Packaging: “The method of dsposal must be acceptable tothe local authority. ge 14: TRANSPORT INFORMATION UN/SINumber. 1760 Imo: Chass: 8 Packing Group: Marine Pollutant: Yes IATMICAO: Class: 8 Packing Group: ADR: Cass 8 Item: CT) ‘Transport Name: Corrosive liquids, nos (clethylenetramine). Hazchem/Kemler Code: 2x80 mane Waa ot poh REE OREN Pett]15: REGULATORY INFORMATION Hazard Label Data: Named Ingredients: > al tar pitch ethylenetriarine. UN Number: 1780 symbol(s): ne Fisk Phrases: ‘ay cause cancer. Causes burns. May cause sensitisation by skin contact. Safety Phrases: ‘Avoid contact with skin and eyes. Wear suitable protective clothing, gloves ard eya/ace protection. If you feel unwol, ‘sak medical advice (show the label where possibe). ‘Ayold exposure - obtaln special instructions before use. EC Directives: Dangerous Substances Directive 67/S48/EEC and adaptations. Dangerous Preparations Directive, B8/S7%EEC, Safety Framework Directive, 8/391/EEC, Carcinogens Directive, S/S94/EEC. Chemicals (Hazard information an d Packaging) Regs. 1998 (SI 1746). Control of Substances Hazardous to Health Regs. 1988 SI 1657). Environmental Protection Act 1990, Godas of Practice: Control of substances hazardous to heath and control of carcinogenic substances (L5). ‘Tho above publications are available from HMSO. 48: OTHER INFORMATION ‘Heo refer to the Safety Data Sheets) for information on other components of thls product. ‘The cata end advice given eppy when the product f used forthe stated appiaton or applications. The product fs not sold as suitable for eny oer eppleaton. Uso ofthe product for applications other than as stated inthis sheet may ie rie to sks not ‘rantoned in this shes The product should net be used other than forthe stated apicaion or apllostons without seeking ‘vi rom Al Gurg Fos. tthe procuct has been purchsed for supply oath party for use st work IIs th purchaser's ty to take ll ocessary steps to secure that eny person handing or usig te products powded with the information inthis sheet. Is the responalbty and cut ofthe amploye te inform employees and others who may be afiected of any hazards described in this sheet and of ny presautlons wich enoul bo take, Statutory Instruments: “Tis sheet does not cenaite or eubstute forthe users own assessment of Worpiae rk, ss required by other hash and safety legislation. Further copies ofthis Safety Data Sheet may be obtained from Al Gurg Fosroe LLC. Date Printed: 15.08.07 ‘808 Reference: [ceeme wba ar Pacem WIDOTEERE OBER eet