FINAL YEAR PROJECT

REPORT-1
Enhancing Bioprocess Control: Manual
Semi-Automatic Industrial Ferment
Guide :- Prof. Dr. C. L. Ladekar
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MEET OUR TEAM

VISHWARAJ PATIL HRISHIKESH KARPE SAURABH MANE​ ABHISHEK KASURDE

120B1G183 120B1G173 120B1G179 120B1G174

GROUP ID :- 57
 GUIDANCE
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Industrial Guidance :- ECORISE Agro-Science Industries, Shirala.

CONTENTS
• Topic Selection​
• Problem Definition and Objectives
• Literature Survey
• ​Methodology
• Project Planning and Expenditure
• Individual contribution and completion
of work refer to the set plan
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TOPIC SELECTION
1. Introduction
- Our project focuses on the development of a semi-automatic manual
fermenter, a crucial tool in various industries such as biotechnology, food
processing, and pharmaceuticals. Fermenters play a pivotal role in the
production of a wide range of products, including biofuels, pharmaceuticals,
enzymes etc.
2. Rationale for Choosing the Topic
- The decision to pursue the manufacturing of semi-automatic manual
fermenters stems from recognizing the limitations and inefficiencies in existing
fermenter technologies. Many conventional fermenters are either fully
automatic or entirely manual, lacking the flexibility and control desired by
operators. By combining semi-automatic functionality with manual control, we
aim to address these shortcomings and provide a solution that offers both
efficiency and user control.
3. Market Analysis
- Our market analysis indicates a growing demand for fermenters across
various industries due to the increasing need for biotechnological products
and processes. Moreover, there is a noticeable trend towards semi-automatic
systems that offer a balance between automation and manual operation. This
presents a significant opportunity for our semi-automatic manual fermenter in
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4. Conclusion
- In conclusion, the selection of the topic "Manufacturing of Semi-Automatic
Manual Fermenter" is driven by the recognition of industry needs, market
trends, and technological advancements. Our project aims to fill a gap in the
market by offering a solution that combines the benefits of automation with
the flexibility of manual control, ultimately enhancing the efficiency and
effectiveness of fermentation processes across various industries.
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PROBLEM DEFINITION AND

7

OBJECTIVES
1. Problem Statement
Current Challenges:
- Conventional fermenters available in the market are often expensive,
making them inaccessible to small-scale producers, startups, and resource-
limited settings.
- The high cost of fermenters poses a significant barrier to entry for
entrepreneurs and innovators in industries reliant on fermentation processes.
- Existing low-cost fermenter designs may sacrifice crucial features such as
automation, scalability, or performance, limiting their effectiveness and
usability.

Identified Issues:
1. Cost Barrier: The cost of conventional fermenters can be prohibitively
high, particularly for small-scale producers or those operating in
2. Manual Operation: Many affordable fermenter options rely heavily on
developing regions with limited financial resources.
manual operation, leading to inefficiencies, inconsistent results, and a
higher risk of human error.
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3. Limited Accessibility: The lack of accessible and affordable fermentation
equipment hinders innovation and entrepreneurship in industries where
fermentation is a key process.
4. Scalability Challenges: Existing low-cost fermenter designs may lack
scalability, limiting their suitability for diverse production needs and hindering
the growth of small-scale operations.

2. Objectives:
1. Cost Efficiency: Develop a fermenter design that significantly reduces
manufacturing and operational costs compared to traditional fermenters without
compromising quality and performance.
2. Semi-Automatic Operation: Implement semi-automatic features to streamline
the fermentation process, enhancing efficiency and reducing the need for
constant manual intervention.
3. Scalability: Design a fermenter that is easily scalable to accommodate
varying batch sizes, allowing for flexibility in production volume and
catering to the needs of diverse users.
4. Optimized Performance: Ensure that the fermenter meets or exceeds the
performance standards of conventional fermenters in terms of yield, product
quality, and reproducibility.
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METHODOLOGY

CONCEPTUAL PERFORMANCE
LITERATURE REQUIREMENTS DESIGN & TESTING & DOCUMENTATION
REVIEW ANALYSIS PROTOTYPING OPTIMIZATION

Conduct an
extensive review of Identify specific Develop a Conduct rigorous Prepare
literature on requirements and conceptual design & performance tests & comprehensive
industrial cost estimation building Prototype optimization documentation
fermentation
 PROJECT PLANNING AND
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EXPENDITURE
1. PROJECT PLANNING :

JAN 2023 FEB 2023 MAR 2023 APR 2023

Problem definition Literature Survey Literature Survey Literature Survey

Literature Survey Design & Analysis Manufacturing & Testing & Validation
Design & Analysis Manufacturing & Assembly Report Writing
Assembly Testing & Validation
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2. EXPENDITURE

Sr. No Parts name Cost

1 Stainless Steel Vessel 20,000₹

2 Control Pannel 5,000₹
3 Frame 2,000₹
4 Sensors & Pressure Gauge 3,000₹
5 Motor 6,000₹
6 Heating Coil 2,000₹
7 Wiring etc 4,000₹
Total 42,000₹
 INITIAL DESIGN
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Presentation title 13
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INDIVIDUAL CONTRIBUTION 15

Vishwaraj Patil :
• Initial Design • Market analysis
• 3D Model
• Studying 5 Research Papers and collecting relevant data
• Calculating Initial Expenditure
• Documentation of Synopsis Report
Abhishek Kasurde :
• Initial design • Market analysis
• 3D Model
• Studying 5 Research Papers and collecting relevant data
• Calculating Initial Expenditure
• Documentation of Synopsis Report
Hrishikesh Karpe :
• 3D Model • Market analysis
• Studying 5 Research Papers and collecting relevant data
• Calculating Initial Expenditure
• Documentation of Literature Survey and Making the PPT presentation.
Saurabh Mane :
• 3D Model • Market analysis
• Studying 5 Research Papers and collecting relevant data
• Calculating Initial Expenditure
• Documentation of Literature Survey and Making the PPT presentation.
THANK YOU
"In conclusion, we are excited to showcase the culmination of
our work. We look forward to your valuable feedback and
guidance as we continue to refine and innovate in the field of
engineering."