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GE Healthcare

OEC® 8800 Service Manuals Update

5404128-1EN-02
Rev 1
© 2012
All rights reserved.
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ii
Revision History

Revision History

Rev # Date Description of change


1 11-2012 Initial release

CAUTION U.S. Federal law restricts this device to sale by or on the order of a physician.

This manual may not be reproduced, in whole or in part, without the written permission of GE OEC
Medical Systems, Inc.
OEC is a registered trademark of GE OEC Medical Systems, Inc. Other product and company names
mentioned herein are the property of their respective owners.
The contents of this document are accurate at the time of publication. However, changes in design
and additional features can, at any time, be incorporated in the hardware and software and may
not be reflected in this version of the document. Contact GE OEC Technical Support for clarification,
if discrepancies arise.
GE OEC Medical Systems, Inc. a General Electric Company, going to market as GE Healthcare.

GE OEC Medical Systems, Inc. GE Medical Systems SCS


384 Wright Brothers Drive 283 rue de la Minière
Salt Lake City, Utah 84116 U.S.A. 78530 Buc, France
801-328-9300 Telephone: (+33) 1 30 70 40 40
Fax: (+33) 1 30 70 44 40

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Revision History
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iv
Table of contents
Revision History iii
Medical device directive ix
Service disclaimers xi
1. Safety 1-1
1.1 Hazard alerts 1-1
1.2 Local regulation compliance 1-1
1.3 Energized electrical work procedures 1-2
1.3.1 Definitions 1-2
1.3.2 Purpose 1-2
1.3.3 Requirements 1-2
1.3.4 Emergency procedures in case of an electrical incident 1-2
1.4 Lockout/tagout 1-4
1.4.1 Specific sources of energy 1-4
1.4.2 Energy control procedures 1-4
1.4.3 Testing and positioning during service 1-6
1.4.4 Restore power after service 1-7
1.5 Gravitational/mechanical energy 1-7
1.5.1 C-Arm 1-7
1.5.2 X-ray tube/Image Intensifier removal 1-8
1.5.3 Test to determine column status if column does not elevate 1-8
1.5.4 Performing permanent LOTO of known defective column 1-8
1.6 Explosion 1-9
1.7 Equipment stability 1-9
1.8 X-radiation 1-10
1.9 Motorized mechanical movement 1-10
1.10 Safety interlock 1-10
1.11 Warning Labels 1-10
1.12 Symbols 1-10
1.13 Technical Specifications 1-11
2. Power distribution and control 2-1
2.1 AC power cord assembly 2-1
2.2 Physical configuration 2-1
2.2.1 Power plugs 2-1
3. Adjustment and calibration 3-1
3.1 DC power supply PS1 (C-Arm) calibration 3-1
3.2 Multi-output power supply PS2 (C-Arm) calibration 3-2
3.3 Generator calibration correction 3-3
3.3.1 Skin dose rate limit verification 3-3
3.3.2 Dose display accuracy verification 3-4

v
3.3.3 Dose Area Product (DAP) calibration 3-6
3.4 Half Value Layer (HVL) Check 3-7
3.4.1 Half Value Layer (HVL) Measurement 3-8
3.5 BAFT beam alignment procedure 3-8
3.5.1 Overview 3-8
3.5.2 Film-based beam alignment verification 3-9
3.5.3 Filmless beam alignment verification 3-13
3.5.4 MAG modes X-ray field size verification 3-19
3.5.5 Beam alignment calibration 3-22
3.5.6 Optical centering adjustment 3-23
3.6 UBAT beam alignment procedure 3-31
3.6.1 Overview 3-31
3.6.2 Beam alignment verification 3-32
3.6.3 Beam alignment calibration 3-40
3.7 Camera iris 3-49
3.7.1 Camera iris stop verification 3-50
3.7.2 Open iris stop verification 3-50
3.7.3 Closed iris stop verification 3-50
3.7.4 Camera iris stop calibration 3-51
3.7.5 Open iris stop calibration 3-51
3.7.6 Closed iris stop calibration 3-52
3.8 Monitor light settings corrections 3-53
3.9 Light source calibration/verification corrections 3-53
3.10 Light sensor calibration/verification corrections 3-54
3.11 Shelf-fit check and adjustment 3-54
4. Replacement 4-1
4.1 Torque values 4-1
4.2 8800 System Loctite points 4-2
4.2.1 Workstation caster bolts 4-2
4.3 Certified component labeling 4-3
4.4 Software Installation 4-3
4.4.1 Backup Configuration and Logs 4-3
4.4.2 Retrieve Log Files 4-4
4.4.3 Erase the Generator's flash memory 4-7
4.4.4 Hard Drive Format 4-8
4.4.5 Load Software 4-10
4.4.6 Restore Configuration 4-10
4.4.7 Test and Calibration 4-11
4.5 Backup and Restore Configuration Files 4-12
4.5.1 Backup 4-12
4.5.2 Restore config files 4-12
4.6 CCD camera 4-13

vi
4.6.1 Removing the CCD camera and thermoelectric cooler (TEC) if installed 4-14
4.6.2 Replacing the CCD camera and TEC if installed 4-15
4.6.3 Test and calibration 4-15
4.7 Collimator assembly 4-16
4.7.1 Removing the collimator 4-17
4.7.2 Replacing the collimator 4-17
4.7.3 Test and calibration 4-18
4.8 Image Intensifier 4-18
4.8.1 Removing the Image Intensifier 4-19
4.8.2 Replacing the Image Intensifier 4-19
4.8.3 Test and calibration 4-21
4.9 Image Intensifier power supply 4-21
4.9.1 Removing the Image Intensifier power supply 4-22
4.9.2 Replacing the Image Intensifier power supply 4-22
4.9.3 Test and calibration 4-23
4.10 C-Arm power supply PS1 (+5/+12/±15 VDC) 4-23
4.10.1 Removing the power supply PS1 4-24
4.10.2 Replacing the power supply PS1 4-24
4.10.3 Test and calibration 4-25
4.11 C-Arm power supply PS2 (Multi-output) 4-25
4.11.1 Removing the PS2 4-25
4.11.2 Removing the power supply PS2 4-26
4.11.3 Replacing the PS2 4-26
4.11.4 Test and calibration 4-26
4.12 Power plug replacement 4-26
4.12.1 Plug removal 4-27
4.12.2 Plug replacement 4-27
4.12.3 Test and calibration 4-31
4.13 AC Power cord assembly 4-32
4.13.1 Removal 4-32
4.13.2 Replacement 4-32
4.13.3 Test and calibration 4-32
4.14 Video control PCB 4-33
4.14.1 Removing the video control PCB 4-33
4.14.2 Replacing the video control PCB 4-34
4.14.3 Test and calibration 4-34
4.15 Smart Power Switch Board 4-34
4.15.1 Removing the Smart Power Switch Board 4-35
4.15.2 Replacement of the Smart Power Switch Board 4-36
4.15.3 Test and calibration 4-36
5. Functional tests 5-1
5.1 Film mode performance check 5-1

vii
5.1.1 Pre-arm exposure function 5-1
5.2 Fluoro mode performance check 5-1
5.3 Collimator test 5-2
5.4 X-ray key and switch check 5-2
5.5 Battery pack evaluation test 5-3
5.6 Vertical column/PS3 lift power supply check 5-4
5.7 Horizontal cross-arm test 5-4
5.8 kVp Accuracy Check 5-4
5.9 mA Accuracy Check 5-5
5.10 Isolation transformer output check 5-7
5.11 Ethernet (DICOM) test 5-8
Index I-1

viii
Medical device directive

Medical device directive


This symbol indicates that the waste of electrical and electronic equipment must not be disposed as
unsorted municipal waste and must be collected separately. Contact an authorized representative
of the manufacturer for information concerning the decommissioning of your equipment.

The separate collection symbol is affixed to a battery, or its packaging, to advise you that the
battery must be recycled or disposed of in accordance with local or country laws. The letters below
the separate collection symbol indicate whether certain elements (Pb=Lead, Cd=Cadmium,
Hg=Mercury) are contained in the battery. To minimize potential effects on the environment and
human health, it is important that all marked batteries that you remove from the product are
properly recycled or disposed.

For information on how the battery may be safely removed from the device, please consult the
service manual or equipment instructions. Information on the potential effects on the environment
and human health of the substances used in batteries is available at this url:
http://www.gehealthcare.com/euen/weee-recycling/index.html.

ix
Medical device directive
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x
Service disclaimers

Service disclaimers

WARNING This Service Manual is available in English only.


(EN)
If a customer's service provider requires a language other than English, it is
the customer's responsibility to provide translation services.
Do not attempt to service the equipment unless this service manual has
been consulted and is understood.
Failure to heed this warning may result in injury to the service provider,
operator, or patient from electric shock, or from mechanical or other
hazards.

AVISO Este manual de serviço só está disponível em inglês.


(PT-BR)
Se algum provedor de serviço exigir este manual em outro idioma, será
responsabilidade do cliente fornecer os serviços de tradução.
Não tente fazer reparos no equipamento sem ter lido e entendido este
manual de serviço.
O não cumprimento deste aviso pode causar ferimentos no provedor de
serviço, no operador ou no paciente, como resultado de choque elétrico,
impacto mecânico ou outros perigos.

ПРЕДУПРЕЖДЕНИЕ Това сервизно ръководство е налично само на английски език.


(BG)
Ако доставчик на услуги на клиента изисква език, различен от
английски, клиентът отговаря за предоставянето на услугите за превод.
Не се опитвайте да ремонтирате оборудването, ако не сте се
консултирали със и разбрали това сервизно ръководство.
Неспазването на това предупреждение може да доведе до нараняване
на доставчика на услуги, оператора или пациента от токов удар,
механични или други опасности.

xi
Service disclaimers

警告 本维修手册仅提供英文版本。
(ZH-CN)
如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。

未详细阅读和完全理解本维修手册之前,不得进行维修。

忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其
他形式的伤害。

警告 本維修手冊僅有英文版本。
(ZH-TW)
如顧客的維修服務提供者要求英文以外的語言,顧客有責任提供翻譯
的服務。

除非已查閱並瞭解本維修手冊,否則請勿嘗試維修設備。

未注意本警告可能導致維修服務提供者、操作人員或病患遭受到觸
電、機械或其他危害。

UPOZORENJE Ovaj servisni priručnik dostupan je samo na engleskom jeziku.


(HR)
Ako davatelj usluge stranke traži neki drugi jezik, stranka će biti dužna
osigurati uslugu prijevoda.
Ne pokušavajte servisirati uređaj ako niste proučili i shvatili ovaj servisni
priručnik.
Nepridržavanjem ovog upozorenja može doći do tjelesne ozljede davatelja
usluge, rukovatelja ili pacijenta djelovanjem električnog udara ili zbog
mehaničkih ili drugih opasnosti.

VÝSTRAHA Tento provozní návod existuje pouze v anglickém jazyce.


(CS)
V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je
zajištění překladu do odpovídajícího jazyka úkolem zákazníka.
Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní
návod a pochopili jeho obsah.
V případě nedodržování této výstrahy může dojít k poranění pracovníka
prodejního servisu, obslužného personálu nebo pacientů vlivem elektrického
proudu, respektive vlivem mechanických či jiných rizik.

xii
Service disclaimers

ADVARSEL Denne servicemanual findes kun på engelsk.


(DA)
Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det
kundens ansvar at sørge for oversættelse.
Forsøg ikke at servicere udstyret medmindre denne servicemanual har
været konsulteret og er forstået.
Manglende overholdelse af denne advarsel kan medføre skade på grund af
elektrisk, mekanisk eller anden fare for teknikeren, operatøren eller
patienten.

WAARSCHUWING DEZE ONDERHOUDSHANDLEIDING IS ENKEL IN HET ENGELS VERKRIJGBAAR.


(NL)
ALS HET ONDERHOUDSPERSONEEL EEN ANDERE TAAL NODIG HEEFT, DAN IS
DE KLANT VERANTWOORDELIJK VOOR DE VERTALING ERVAN.
PROBEER DE APPARATUUR NIET TE ONDERHOUDEN VOORDAT DEZE
ONDERHOUDSHANDLEIDING IS GERAADPLEEGD EN BEGREPEN.
INDIEN DEZE WAARSCHUWING NIET WORDT OPGEVOLGD, ZOU HET
ONDERHOUDSPERSONEEL, DE OPERATOR OF EEN PATIËNT GEWOND
KUNNEN RAKEN ALS GEVOLG VAN EEN ELEKTRISCHE SCHOK OF DOOR
MECHANISCHE OF ANDERE RISICO'S.

HOIATUS KÄESOLEV TEENINDUSJUHEND ON SAADAVAL AINULT INGLISE KEELES.


(ET)
Kui klienditeenindaja nõuab juhendit mõnes muus keeles peale inglise, siis
vastutab klient tõlketeenuse osutamise eest.
Ärge üritage seadmeid hooldada enne käesolevast teenindusjuhendist aru
saamata ja sellega tutvumata.
Käesoleva hoiatuse eiramine võib põhjustada teenuseosutajale,
operaatorile või patsiendile vigastusi elektrilöögi, mehaanilise või muu ohu
tagajärjel.
VAROITUS TÄMÄ HUOLTO-OHJE ON SAATAVILLA VAIN ENGLANNIKSI.
(FI)
Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä
materiaalia, tarvittavan käännöksen hankkiminen on asiakkaan vastuulla.
Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt
tämän huolto-ohjeen.
Jos tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön,
laitteiston käyttäjän tai potilaan vahingoittuminen sähköiskun, mekaanisen
vian tai muun vaaratilanteen vuoksi.

xiii
Service disclaimers

ATTENTION CE MANUEL DE MAINTENANCE N’EST DISPONIBLE QU’EN ANGLAIS.


(FR)
SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNE AUTRE
LANGUE QUE L’ANGLAIS, C’EST AU CLIENT QU’IL INCOMBE DE LE FAIRE
TRADUIRE.
NE PAS TENTER D’INTERVENTION SUR LES ÉQUIPEMENTS TANT QUE LE
MANUEL DE MAINTENANCE N’A PAS ÉTÉ CONSULTÉ ET COMPRIS.
LE NON-RESPECT DE CET AVERTISSEMENT PEUT ENTRAÎNER CHEZ LE
TECHNICIEN, L’OPÉRATEUR OU LE PATIENT DES BLESSURES DUES À DES
DANGERS ÉLECTRIQUES, MÉCANIQUES OU AUTRES.

Warnung Diese Serviceanleitung existiert nur in englischer Sprache.


(DE)
Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe
des Kunden für eine entsprechende Übersetzung zu sorgen.
Versuchen Sie nicht, diese Anlage zu warten, ohne die Serviceanleitung
gelesen und verstanden zu haben.
Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des
Kundendiensttechnikers, des Bedieners oder des Patienten durch
Stromschläge, mechanische oder sonstige Gefahren kommen.

ΠΡΟΕΙΔΟΠΟΙΗΣΗ ΤΟ ΠΑΡΟΝ ΕΓΧΕΙΡΙΔΙΟ ΣΕΡΒΙΣ ΔΙΑΤΙΘΕΤΑΙ ΣΤΑ ΑΓΓΛΙΚΑ ΜΟΝΟ.


(EL)
ΕΑΝ ΤΟ ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ ΕΝΟΣ ΠΕΛΑΤΗ ΑΠΑΙΤΕΙ ΤΟ ΠΑΡΟΝ
ΕΓΧΕΙΡΙΔΙΟ ΣΕ ΓΛΩΣΣΑ ΕΚΤΟΣ ΤΩΝ ΑΓΓΛΙΚΩΝ, ΑΠΟΤΕΛΕΙ ΕΥΘΥΝΗ ΤΟΥ
ΠΕΛΑΤΗ ΝΑ ΠΑΡΕΧΕΙ ΥΠΗΡΕΣΙΕΣ ΜΕΤΑΦΡΑΣΗΣ.
ΜΗΝ ΕΠΙΧΕΙΡΗΣΕΤΕ ΤΗΝ ΕΚΤΕΛΕΣΗ ΕΡΓΑΣΙΩΝ ΣΕΡΒΙΣ ΣΤΟΝ ΕΞΟΠΛΙΣΜΟ
ΕΚΤΟΣ ΕΑΝ ΕΧΕΤΕ ΣΥΜΒΟΥΛΕΥΤΕΙ ΚΑΙ ΕΧΕΤΕ ΚΑΤΑΝΟΗΣΕΙ ΤΟ ΠΑΡΟΝ
ΕΓΧΕΙΡΙΔΙΟ ΣΕΡΒΙΣ.
ΕΑΝ ΔΕ ΛΑΒΕΤΕ ΥΠΟΨΗ ΤΗΝ ΠΡΟΕΙΔΟΠΟΙΗΣΗ ΑΥΤΗ, ΕΝΔΕΧΕΤΑΙ ΝΑ
ΠΡΟΚΛΗΘΕΙ ΤΡΑΥΜΑΤΙΣΜΟΣ ΣΤΟ ΑΤΟΜΟ ΠΑΡΟΧΗΣ ΣΕΡΒΙΣ, ΣΤΟ ΧΕΙΡΙΣΤΗ Ή
ΣΤΟΝ ΑΣΘΕΝΗ ΑΠΟ ΗΛΕΚΤΡΟΠΛΗΞΙΑ, ΜΗΧΑΝΙΚΟΥΣ Ή ΑΛΛΟΥΣ ΚΙΝΔΥΝΟΥΣ.

xiv
Service disclaimers

FIGYELMEZTETÉS EZEN KARBANTARTÁSI KÉZIKÖNYV KIZÁRÓLAG ANGOL NYELVEN ÉRHETŐ EL.


(HU)
HA A VEVŐ SZOLGÁLTATÓJA ANGOLTÓL ELTÉRŐ NYELVRE TART IGÉNYT,
AKKOR A VEVŐ FELELŐSSÉGE A FORDÍTÁS ELKÉSZÍTTETÉSE.
NE PRÓBÁLJA ELKEZDENI HASZNÁLNI A BERENDEZÉST, AMÍG A
KARBANTARTÁSI KÉZIKÖNYVBEN LEÍRTAKAT NEM ÉRTELMEZTÉK.
EZEN FIGYELMEZTETÉS FIGYELMEN KÍVÜL HAGYÁSA A SZOLGÁLTATÓ,
MŰKÖDTETŐ VAGY A BETEG ÁRAMÜTÉS, MECHANIKAI VAGY EGYÉB
VESZÉLYHELYZET MIATTI SÉRÜLÉSÉT EREDMÉNYEZHETI.

AÐVÖRUN ÞESSI ÞJÓNUSTUHANDBÓK ER EINGÖNGU FÁANLEG Á ENSKU.


(IS)
Þarfnist þjónustuveitandi viðskiptamanns annars tungumáls en ensku, er
það á ábyrgð viðskiptamanns að bjóða upp á þýðingarþjónustu.
Reynið ekki að þjónusta búnaðinn fyrr en þessi þjónustuhandbók hefur verið
skoðuð og skilin.
Sé ekki farið eftir þessari viðvörun, getur það leitt til meiðsla á
þjónustuveitanda, notanda eða sjúklingi vegna raflosts, vélbúnaðar eða
öðrum hættum.
AVVERTENZA Il presente Manuale di servizio è disponibile soltanto in inglese.
(IT)
Se un fornitore del servizio di assistenza del cliente richiede una lingua
diversa dall’inglese, è responsabilità del cliente fornire i servizi di traduzione.
Provare ad intervenire sull’apparecchiatura solo dopo aver consultato e
compreso questo manuale di servizio.
La mancata osservanza di questa avvertenza potrebbe provocare lesioni al
tecnico dell’assistenza o al paziente, per scosse elettriche oppure per pericoli
di natura meccanica o altro.

警告 このサービスマニュアルは英語でのみ提供されています。
(JA) お客様のサービス担当者が英語以外の言語を必要とする場合、 翻訳
作業の提供はお客様の責任となります。
このサービスマニュアルを熟読し理解してから、装置のサービスを
行なってください。
この警告に従わない場合、感電または、機械的もしくはその他の危
険要因により、サービス担当者、操作員、または患者が負傷する可
能性があります。

xv
Service disclaimers

경고 본 서비스 지침서는 영어로만 이용하실 수 있습니다.


(KO)
고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스
를 제공하는 것은 고객의 책임입니다.

본 서비스 지침서를 참고했고 이해하지 않는 한은 해당 장비를 수리하


려고 시도하지 마십시오.

이 경고에 유의하지 않으면 전기 쇼크, 기계상의 혹은 다른 위험으로부


터 서비스 제공자, 운영자 혹은 환자에게 위해를 가할 수 있습니다.

BRĪDINĀJUMS ŠĪ APKALPES ROKASGRĀMATA IR PIEEJAMA TIKAI ANGĻU VALODĀ.


(LV)
JA KLIENTA APKALPES SNIEDZĒJAM NEPIECIEŠAMA INFORMĀCIJA CITĀ
VALODĀ, NEVIS ANGĻU, KLIENTA PIENĀKUMS IR NODROŠINĀT TULKOŠANU.
NEVEICIET APRĪKOJUMA APKALPI BEZ APKALPES ROKASGRĀMATAS
IZLASĪŠANAS UN SAPRAŠANAS.
ŠĪ BRĪDINĀJUMA NEIEVĒROŠANA VAR RADĪT ELEKTRISKĀS STRĀVAS
TRIECIENA, MEHĀNISKU VAI CITU RISKU IZRAISĪTU TRAUMU APKALPES
SNIEDZĒJAM, OPERATORAM VAI PACIENTAM.

ĮSPĖJIMAS ŠIS EKSPLOATAVIMO VADOVAS YRA PRIEINAMAS TIK ANGLŲ KALBA.


(LT)
JEI KLIENTO PASLAUGŲ TIEKĖJAS REIKALAUJA VADOVO KITA KALBA – NE
ANGLŲ, NUMATYTI VERTIMO PASLAUGAS YRA KLIENTO ATSAKOMYBĖ.
NEMĖGINKITE ATLIKTI ĮRANGOS TECHNINĖS PRIEŽIŪROS, NEBENT
ATSIŽVELGĖTE Į ŠĮ EKSPLOATAVIMO VADOVĄ IR JĮ SUPRATOTE.
JEI NEATKREIPSITE DĖMESIO Į ŠĮ PERSPĖJIMĄ, GALIMI SUŽALOJIMAI DĖL
ELEKTROS ŠOKO, MECHANINIŲ AR KITŲ PAVOJŲ PASLAUGŲ TIEKĖJUI,
OPERATORIUI AR PACIENTUI.

ADVARSEL DENNE SERVICEHÅNDBOKEN FINNES BARE PÅ ENGELSK.


(NO)
HVIS KUNDENS SERVICELEVERANDØR TRENGER ET ANNET SPRÅK, ER DET
KUNDENS ANSVAR Å SØRGE FOR OVERSETTELSE.
IKKE FORSØK Å REPARERE UTSTYRET UTEN AT DENNE SERVICEHÅNDBOKEN
ER LEST OG FORSTÅTT.
MANGLENDE HENSYN TIL DENNE ADVARSELEN KAN FØRE TIL AT
SERVICELEVERANDØREN, OPERATØREN ELLER PASIENTEN SKADES PÅ
GRUNN AV ELEKTRISK STØT, MEKANISKE ELLER ANDRE FARER.

xvi
Service disclaimers

ATENÇÃO Este Manual de Manutenção só está disponível em Inglês.


(PT)
Se um fornecedor de serviços de manutenção do cliente necessitar de
consultar o manual num idioma diferente do Inglês, caberá ao cliente
fornecer os respectivos serviços de tradução.
Não tente realizar procedimentos de manutenção no equipamento sem
consultar e compreender este manual de manutenção.
A não observância deste aviso pode resultar em lesões no fornecedor de
serviços de manutenção, no operador ou no paciente, provocadas por
choques eléctricos, perigos mecânicos ou outros perigos.

OSTRZEŻENIE NINIEJSZY PODRĘCZNIK SERWISOWY DOSTĘPNY JEST JEDYNIE W JĘZYKU


(PL) ANGIELSKIM.
JEŚLI DOSTAWCA USŁUG KLIENTA WYMAGA JĘZYKA INNEGO NIŻ ANGIELSKI,
ZAPEWNIENIE USŁUGI TŁUMACZENIA JEST OBOWIĄZKIEM KLIENTA.
NIE PRÓBOWAĆ SERWISOWAĆ WYPOSAŻENIA BEZ ZAPOZNANIA SIĘ I
ZROZUMIENIA NINIEJSZEGO PODRĘCZNIKA SERWISOWEGO.
NIEZASTOSOWANIE SIĘ DO TEGO OSTRZEŻENIA MOŻE SPOWODOWAĆ
URAZY DOSTAWCY USŁUG, OPERATORA LUB PACJENTA W WYNIKU
PORAŻENIA ELEKTRYCZNEGO, ZAGROŻENIA MECHANICZNEGO BĄDŹ
INNEGO.

ATENŢIE ACEST MANUAL DE SERVICE ESTE DISPONIBIL NUMAI ÎN LIMBA ENGLEZĂ.


(RO)
DACĂ UN FURNIZOR DE SERVICII PENTRU CLIENŢI NECESITĂ O ALTĂ LIMBĂ
DECÂT CEA ENGLEZĂ, ESTE DE DATORIA CLIENTULUI SĂ FURNIZEZE O
TRADUCERE.
NU ÎNCERCAŢI SĂ REPARAŢI ECHIPAMENTUL DECÂT ULTERIOR CONSULTĂRII
ŞI ÎNŢELEGERII ACESTUI MANUAL DE SERVICE.
IGNORAREA ACESTUI AVERTISMENT AR PUTEA DUCE LA RĂNIREA
DEPANATORULUI, OPERATORULUI SAU PACIENTULUI ÎN URMA PERICOLELOR
DE ELECTROCUTARE, MECANICE SAU DE ALTĂ NATURĂ.

xvii
Service disclaimers

ОСТОРОЖНО! Данное руководство по обслуживанию предлагается только на


(RU) английском языке.
Если сервисноМУ ПЕРСОНАЛУ клиента необходимо руководство не на
английском, а на каком-то другом языке, клиенту следует
самостоятельно обеспечить перевод.
ПЕРЕД ОБСЛУЖИВАНИЕМ ОБОРУДОВАНИЯ ОБЯЗАТЕЛЬНО ОБРАТИТЕСЬ
К ДАННОМУ РУКОВОДСТВУ И ПОЙМИТЕ ИЗЛОЖЕННЫЕ В НЕМ
СВЕДЕНИЯ.
Несоблюдение требований данного предупреждения может привести к
тому, что специалист по обслуживанию, оператор или пациент получат
удар электрическим током, механическую травму или другое
повреждение.

UPOZORENJE Ovaj servisni priručnik dostupan je samo na engleskom jeziku.


(SR)
Ako dobavljač usluga klijenta zahteva neki drugi jezik osim engleskog, klijent
snosi odgovornost za obezbeđivanje usluga prevođenja.
Nemojte pokušavati da servisirate opremu ako niste pročitali i razumeli ovaj
servisni priručnik.
Nepoštovanje ovog upozorenja može da izazove povrede za dobavljača
usluga, operatera ili pacijenta usled električnog udara ili mehaničkih i drugih
opasnosti.

upozornenie Tento návod na obsluhu je k dispozícii len v ANGLIČTINE.


(SK)
AK ZÁKAZNÍKOV POSKYTOVATEĽ SLUŽIEB VYŽADUJE INÝ JAZYK AKO
ANGLIČTINU, POSKYTNUTIE PREKLADATEĽSKÝCH SLUŽIEB JE
ZODPOVEDNOSŤOU ZÁKAZNÍKA.
NEPOKÚŠAJTE SA O OBSLUHU ZARIADENIA SKôR, AKO SI NEPREČÍTATE
NÁVOD NA OBSLUHU A NEPOROZUMIETE MU.
ZANEDBANIE TOHTO UPOZORNENIA MÔŽE VYÚSTIŤ DO ZRANENIA
POSKYTOVATEĽA SLUŽIEB, OBSLUHUJÚCEJ OSOBY ALEBO PACIENTA
ELEKTRICKÝM PRÚDOM, DO MECHANICKÉHO ALEBO INÉHO
NEBEZPEČENSTVA.

xviii
Service disclaimers

Opozorilo Ta servisni priročnik je na voljo le v angleščini.


(SL)
Če strankin ponudnik storitve potrebuje drug jezik, razen angleščine, potem
je stranka odgovorna, da zagotovi prevajalske storitve.
Ne poskusite opravljati servisiranja, če niste prebrali in razumeli tega
servisnega priročnika.
Če ne upoštevate to opozorilo, lahko pride do poškodb ponudnika storitve,
operaterja ali bolnika zaradi električnega udara ali mehanskih in drugih
nevarnosti.

¡ATENCIÓN! ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.


(ES)
SI ALGÚN PROVEEDOR DE SERVICIOS NECESITA UN IDIOMA QUE NO SEA
EL INGLÉS, ES LA RESPONSABILIDAD DEL CLIENTE DE OFRECER EL
SERVICIO DE TRADUCCIÓN.
NO DEBE DAR SERVICIO TÉCNICO AL EQUIPO SIN HABER CONSULTADO
Y COMPRENDIDO ESTE MANUAL DE SERVICIO.
NO OBSERVAR ESTE AVISO PUEDE DAR LUGAR A QUE EL PROVEEDOR DE
SERVICIOS, EL OPERADOR O EL PACIENTE SUFRA LESIONES
PROVOCADAS POR CAUSAS ELÉCTRICAS, MECÁNICAS O DE OTRA
NATURALEZA.

Varning DEN HÄR SERVICEHANDBOKEN FINNS BARA TILLGÄNGLIG PÅ ENGELSKA.


(SV)
OM EN KUNDS SERVICETEKNIKER HAR BEHOV AV ETT ANNAT SPRÅK ÄN
ENGELSKA ANSVARAR KUNDEN FÖR ATT TILLHANDAHÅLLA
ÖVERSÄTTNINGSTJÄNSTER.
FÖRSÖK INTE UTFÖRA SERVICE PÅ UTRUSTNINGEN OM DU INTE HAR LÄST
OCH FÖRSTÅR DEN HÄR SERVICEHANDBOKEN.
OM DU INTE TAR HÄNSYN TILL DEN HÄR VARNINGEN KAN DET RESULTERA I
SKADOR PÅ SERVICETEKNIKERN, OPERATÖREN ELLER PATIENTEN TILL FÖLJD
AV ELEKTRISKA STÖTAR, MEKANISKA FAROR ELLER ANDRA FAROR.

xix
Service disclaimers

DİKKAT BU SERVİS KILAVUZUNUN SADECE İNGİLİZCESİ MEVCUTTUR.


(TR)
MÜŞTERİNİN HİZMET SAĞLAYICISI BAŞKA BİR DİLDE KILAVUZ TALEP EDERSE,
KILAVUZUN ÇEVRİLMESİNDEN MÜŞTERİ SORUMLU OLUR.
SERVİS KILAVUZUNU OKUYUP ANLAMADAN EKİPMANLARA MÜDAHALE
ETMEYİN.
BU UYARIYA UYULMAMASI, ELEKTRİK, MEKANİK VEYA DİĞER TEHLİKELERDEN
DOLAYI HİZMET SAĞLAYICININ, OPERATÖRÜN VEYA HASTANIN
YARALANMASINA YOL AÇABİLİR.

Попередження Ця інструкція з технічного обслуговування доступна лише англійською


(UK) мовою.
Якщо організація, яка обслуговує клієнта, потребуватиме інструкцію на
іншій мові, до обов’язків клієнта входитиме забезпечення такого
перекладу.
Не намагайтеся здійснювати технічне обслуговування цього
обладнання, попередньо не ознайомившись із цією інструкцією та не
зрозумівши її.
Ігнорування цього попередження може призвести до поранень
персоналу обслуговуючої організації, оператора або пацієнта в
результаті удару електричним струмом або механічних чи інших видів
небезпек.

xx
1. Safety

1. Safety

1.1 Hazard alerts


This document uses three kinds of hazard alerts.
This table describes each type of hazard:
Table 1-1: Hazard alert descriptions.

Alert Circumstances for use


DANGER Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result
in moderate to minor injury, equipment damage, or loss of data.

1.2 Local regulation compliance


Service personnel must be familiar with GEHC-Surgery and local regulations for specific
requirements that may affect specifications such as entrance dose, collimation, dose area product,
and other potential operating parameters.
Sources for performance specifications may include:
l Product documentation provided by the equipment manufacturer.
l State, country, or local regulations. Often, these requirements may be found on the Internet
by reviewing "radiation control", "X-ray safety", or "Environmental, Health, and Safety"
regulations for the appropriate jurisdiction.
l Facility Safety Director or Radiation Safety Officer.
On performing installations, planned maintenance, or repairs that may alter applicable
specifications, service personnel must ensure that the product is adjusted to operate at the more
conservative of the manufacturer's or local regulations.
Questions or concerns regarding applicable specifications will be escalated to an individual's
manager or other appropriate level of Service management prior to customer use of the product.

1-1
1. Safety

1.3 Energized electrical work procedures


WARNING All electrical circuits or energized parts shall be de energized and rendered safe
using appropriate Lockout/Tagout (LOTO) procedures, unless energized System
testing, positioning, or adjustment is required. When energized work is required,
follow energized electrical work procedures.

1.3.1 Definitions
l Authorized Individual - a qualified individual who has the authority to service the equipment.
l Qualified Individual - an individual who has been properly trained and certified (verified) to
work on energized equipment.
l Affected Individuals - All other non-authorized personnel.

1.3.2 Purpose
To mitigate the electrical safety hazards associated with energized system testing, positioning, or
adjustment (calibration) of GEHC/OEC equipment.

1.3.3 Requirements
Only Service Personnel who are "Authorized" are permitted to work on energized GEHC/OEC
equipment.
Authorized personnel must be trained in and understand the hazards of:
l Lockout/Tagout
l Energized Work

1.3.4 Emergency procedures in case of an electrical incident


1. De-energize the system.
2. Immediately call emergency personnel or summon facility staff.
3. Report incident to manager and/or EHS staff.
If the equipment must be serviced with the covers removed, observe the following precautions:

1-2
1. Safety

WARNING Electrolytic capacitors and CRTs can retain a dangerous static charge for long
periods after power has been removed. Some devices can acquire a charge
spontaneously without direct contact with other circuitry. Do not touch these
components unless power has been completely removed and they have been
discharged. Equipment that contains high power electrical components must be
serviced only by personnel familiar with proper safety procedures for working
near these components.
Disconnect AC power (and battery packs if used) before discharging static
electricity in components such as electrolytic capacitors. Failure to heed this
message could result in death or severe personal injury. Allow adequate time for
static charges to discharge through bleeder resistors.
Use the capacitor discharge tool to discharge circuits. Have someone observe
while you work near dangerous voltages. This person must remain clear of all
circuitry and be prepared to turn off the power to the System.

WARNING Observe proper Environmental Health and Safety (EHS) procedures when touch-
ing or servicing any electrical component of the system.

WARNING Never operate the system with the system ground isolation bypassed (power
cord plug ground lead). Dangerous electrical shock and improper equipment oper-
ation can otherwise result.

WARNING Systems with battery packs can deliver high currents at high voltage. Electric
shock from batteries can cause death or personal injury, including severe burns.
Use extreme caution when working on circuits energized by or located near the
batteries. Batteries are dangerous at all times. Setting the battery pack circuit
breaker to off removes battery current from other circuitry, but does not render
the batteries harmless.
CAUTION Never operate the system unless all potential equalization conductors (green wire with a
yellow stripe) and related components are fastened in place. Dangerous electrical shock
and improper equipment operation can otherwise result.
WARNING Remove all metal rings and watchbands before working on system circuitry. Skin
burns and injury from involuntary muscle contractions can result if metal jewelry
shorts electrical circuits.
CAUTION Cords and cables connected to the Workstation can become trip or snag hazards in the
work area. Ensure that cords and cables are routed in a way that eliminates trip or snag
hazards. Personnel working around the Workstation should be aware of the locations of
all cords and cables whenever they move around the system or when system movement
is initiated.
CAUTION To prevent Electrostatic Discharge (ESD) damage, ensure that you are properly grounded
with a grounded wrist strap before handling any electronic components sensitive to ESD.

1-3
1. Safety

WARNING Do not shut the system down or unplug the power cord during startup. Inter-
rupting the system startup sequence may result in corrupted data. Wait for the
system to finish startup before properly shutting down the system.
CAUTION Use caution when removing or installing system covers. Careless cover handling can
damage system components.

1.4 Lockout/tagout
This procedure meets the basic LOTO requirements established by OSHA and follows the policy of GE
Healthcare for energy-isolation during the service and maintenance of this equipment. The
procedure is designed to ensure that each employee involved in servicing this equipment has
exclusive control over when the equipment is re-energized (each employee maintains a personal lock
with a unique key).

WARNING It is the obligation of each employee to follow this procedure and understand
that failing to do so can cause serious injury or death.

Only Field Service Engineers who have completed LOTO Authorized and initial LOTO Verification
training will be permitted to execute lockout/tagout on this system. All other non-authorized
individuals will be considered affected individuals.

1.4.1 Specific sources of energy


Type Source Magnitude Stored
Electrical Facility 100-240 VAC No
Electrical Batteries 225 VDC Yes
Potential Potential (C-Arm) ~50 lbs. Yes

Note: When servicing the Workstation alone, the system is considered a single energy source if
and only if the C-Arm is disconnected (by removing the main interconnect cable) and the
power cord is under the exclusive control of the authorized employee performing service.
As long as the authorized employee retains exclusive control over the power cord, the
facility energy source is considered controlled and service can proceed.
If at any time service involves maintenance of the C-Arm, the following energy control
procedures are mandatory and must be implemented by authorized employees.

1.4.2 Energy control procedures


1. Notify all affected individuals of a shutdown.
2. Verify safety of work area.
3. Identify all electrical sources.

1-4
1. Safety
4. Position C-Arm for service.
5. Shut down system via green main power switch.
6. Set caster brakes on Workstation and Mainframe by pressing down on the brake pedals of
both units. Set the brakes on each of the following by using the appropriate brake handle:
Flip-Flop, Orbital, Wig-Wag, Cross-Arm, and L-Arm.
7. Remove AC plug from wall power.
8. Remove interconnect cable from C-Arm.
9. Wait at least 10 minutes for all capacitors to discharge.
10. If the AC plug cannot remain under exclusive control of the authorized employee doing
service, apply the red lock and tag to the AC plug as shown in Figure 1-1.

Figure 1-1: Red lock and tag.


11. Verify isolation of primary power by turning the system on by pressing the green power
switch and verifying that the system does not boot.
12. Remove the Workstation rear and left side panels.
13. In the Workstation, verify zero volts AC ± 1V at using a DMM at the isolation transformer
between the brown and blue wires.
14. On the C-Arm, turn off the battery circuit breaker CB1 located under the front right side as
shown in Figure 1-2.

1-5
1. Safety

Figure 1-2: CB1 Battery circuit breaker location (arrow).


15. Power is now locked out. Proceed with service.

Note: In the event that service continues into another day, or if the machine will cause a hazard
if reenergized after the authorized employee leaves the location, leave the AC cord cover
installed with a transition lock and yellow tag attached.
If more than one authorized employee conducts service on the same system at the same
time, multiple locking devices must be employed and each authorized employee must
adhere to the entire LOTO procedure.

1.4.3 Testing and positioning during service


In the event that lockout/tagout devices must be temporarily removed from the energy isolating
devices, for testing or positioning purposes, the following sequence shall be followed:
1. Clear the machine of tools and materials.
2. Ensure that all employees/individuals in area are safely positioned or removed.
3. Remove energy control measures.
4. Energize system and proceed with testing or positioning.
5. De-energize system and reapply energy control measures.

1-6
1. Safety

1.4.4 Restore power after service


In the event that lockout/tagout devices must be temporarily removed from the energy:
1. Re-inspect work area for hazards.
2. Reconnect red, black, and blue battery connectors to the power cap module.
3. Reinstall C-Arm covers.
4. Turn on CB1 on the C-Arm.
5. Install workstation covers.
6. Connect main interconnect cable to the C-Arm.
7. Notify all affected personnel that power is being restored.
8. Remove red lock and tag.
9. Energize the system.
10. Verify proper system operation.
11. Inform customer that system is ready to be returned to service.

1.5 Gravitational/mechanical energy


CAUTION Removing the following components can cause parts of the system to fall.

1.5.1 C-Arm
Removing the monoblock, Image Intensifier, or the C-Arm gantry can cause the rear of the C-Arm to
tilt and hit the floor. Place a block of wood under the rear of the C-Arm in the location shown in
Figure 1-3 to prevent tilting.

Figure 1-3: Crush hazard: place block in position indicated by the arrow.

1-7
1. Safety

1.5.2 X-ray tube/Image Intensifier removal


Removing either component (the X-ray tube or the Image Intensifier) will cause a weight imbalance
which can cause the C-Arm to swing in any axis depending on positioning as shown in Figure 1-4.
Use the C-Arm Stop Clamp Tool to perform LOTO before removing the X-ray tube or Image
Intensifier.

Figure 1-4: Striking hazard.

1.5.3 Test to determine column status if column does not elevate


If replacement of the PS3 does not fix the lift issue, refer to the following steps:
1. Near the stator transformer listen as you attempt to raise and lower lift. Relays should engage
and the sound of the motor running should be observed (as if a sprocket is spinning on a
shaft) but still no lift motion.
2. Two individuals - put C-Arm in lateral hip position - one individual stand on toe of T-base and
one individual attempt to manually lift tube and entire C-Arm. If the column is broken the
column will come up as you lift the C-Arm because you are removing some of the weight and
the internal gas shock will expand raising the C-Arm. It will only go up – never down.
3. If this occurs proceed to step 1 in Perform permanent LOTO of known defective column
following removal using energy control procedures.

1.5.4 Performing permanent LOTO of known defective column


1. Once the known bad column is removed, permanent LOTO can be performed on column.
2. Drill two 1/4" holes through front of outer column and inner column.
3. Insert two 1/4" self-tapping bolts into holes in order to secure any further movement of
column.

1-8
1. Safety

1.6 Explosion
An AP label identifies Anesthetic Proof (AP) equipment in accordance with the requirements of IEC
60601-1. An AP label means that under normal conditions, certain components may be operated
safely in close proximity to flammable gases.
However, if an abnormal condition, such as leaking flammable gas occurs, you must take immediate
steps to prevent the gas from contacting non-AP rated components within the equipment. Follow
these guidelines:
l Do not turn the system on or off.
l Do not unplug or plug in system or peripheral equipment power cords.
l Do not operate light switches or other electrical equipment.
l Notify the hospital administration and/or fire department.

1.7 Equipment stability


WARNING Ensure that the Cross-Arm, flip flop assembly, wig-wag, orbital rotation, and lat-
eral rotation brakes are locked before transporting the C-Arm.

Heavy System components mounted on casters can quickly roll out of control if you move them
without adequate help and forethought. Follow these guidelines:
l Get another person to help you when you move the equipment up or down an incline.
l Place all mechanical assemblies in their most compact (transport) position and lock brake
handles before moving the equipment.
l Grasp equipment handles instead of cords and other fragile components.
l Never attempt to move the system up or down steps.
l Do not operate the equipment on sloping or uneven floors.
l Do not lock the wheel brakes and leave the equipment unattended on sloping floors.
l Always apply the wheel locks when the system is in its final position.
l Do not move the equipment if the casters or wheels are not functioning properly.
l Mechanical shocks to the equipment while disk drives are accessing information may cause
damage to the disk drive and loss of data.

1-9
1. Safety

1.8 X-radiation
WARNING This equipment either produces or is used in the vicinity of ionizing radiation.
Operating such equipment without adequate safety measures may cause skin
burns or cell damage. Observe proper safety practices during operation. Use radi-
ation protection PPE when performing service procedures that produce ionizing
radiation to protect yourself and others. Lead aprons, eye protection, thyroid pro-
tection, and similar devices are available.

1.9 Motorized mechanical movement


If the equipment has motorized mechanical assemblies follow these guidelines:
l Always observe mechanical assemblies when operating the motor to avoid pinching or
colliding with a person or object.
l Use care when working around equipment to avoid unintentional motor actuation. Do not
carelessly place objects on the equipment, or bump or lean against the equipment.
l Observe and prevent articles of clothing from getting caught in moving parts.

1.10 Safety interlock


WARNING Never bypass, jumper, or otherwise disable any equipment safety feature.

1.11 Warning Labels


Read and heed all warning labels attached to system components. Your system may have foreign
language equivalents of the English labels shown in this Update.

1.12 Symbols
Be familiar with the following symbols that may appear on equipment and schematics so you can
safely install, maintain, and operate the system:

Symbol Description
Dangerous Voltage: This symbol identifies areas where hazardous voltages may be
present. Use appropriate safety precautions.

Hot Surface: This symbol identifies areas where hot surfaces may be present. Use appro-
priate safety precautions.

1-10
1. Safety

Symbol Description
Protective Earth Ground: This symbol identifies the System’s main protective earth
ground terminal, which connects to the facility earth ground through the grounding
prong on the AC power plug. This connection must be in place at all times for safe System
operation.
Earth Ground Connection: This symbol identifies an earth ground connection that is nec-
essary to maintain grounding throughout the System.
X-ray Source: This X-ray Source symbol identifies operator controls that cause the
System to produce ionizing radiation. Always take appropriate safety precautions when
generating X-rays.
X-ray Source: This X-ray Source symbol identifies operator controls that cause the Sys-
tem to produce ionizing radiation. Always take appropriate safety precautions when gen-
erating X-rays.
X-ray Source: This X-ray Source symbol identifies operator controls that cause the Sys-
tem to produce high levels of ionizing radiation. Always take appropriate safety pre-
cautions when generating X-rays.
Potential Equalization Terminal: This symbol identifies System terminals which, when
connected together, are at the same potential (not necessarily earth ground). Green/yel-
low wires normally connect potential equalization terminals together.
Anesthetic Proof Equipment: This symbol identifies components on the equipment that
have been rated as Anesthetic Proof (AP). Refer to the Explosion subheading in this section
for more information.
Attention: This symbol indicates attention is required and that accompanying doc-
umentation provides information.
Focus: This symbol marks the approximate location of the X-ray tube focal spot projected
on a straight line at right angles to the central axis of the beam.
Type B: This symbol indicates the equipment is protected against electric shock by a pro-
tective earth ground connection.
Pinch Point: This symbol indicates a pinch point hazard.

1.13 Technical Specifications


Note: Refer to operator documentation for technical specifications, including the statement of the
maximum line current of the system; the rated line voltage and range of line voltage
regulation for operation at maximum line current; and the technique factors that constitute
the maximum line current conditions.

1-11
1. Safety
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1-12
2. Power distribution and control

2. Power distribution and control

2.1 AC power cord assembly


AC power for the Workstation enters through the AC power cord at the back of the Workstation. The
factory installs either a 100-127 AC or 200-250 AC power cord assembly in accordance with
customer requirements.

2.2 Physical configuration


Figure 2-1 shows the 100-127 VAC power cord assembly mounted to the Workstation. The 200-250
VAC power cord assembly is similar in appearance, but has no CB2.

Figure 2-1: 100-127 VAC power cord assembly:


1. CB1
2. mounting bracket
3. AC pilot lamp
4. AC power cord
5. CB2

2.2.1 Power plugs


Twelve different power plugs are available to meet customer requirements. Table 2-1 shows what
each plug looks like and lists some of the regions where the plug end is typically used.

2-1
2. Power distribution and control
Table 2-1: Power plug types (for identification purposes only),

NEMA 5-15 NEMA 5-20 CEE7/7 (Shuko)

North America, South America, North America, South America, Europe, South America, Asia,
Japan, Asia, Thailand, Laos, Japan, Asia Middle East
Philippines
BS 1363A (UK1-13P) BS 546 (UK2-15P) AS/NZS 3112 (AU2-10P)

United Kingdom, Asia, Middle India, Asia, Middle East, South Australia, New Zealand
East Africa
SEV 1011 (SW1-10P) NEMA L6-20P GB 1002 (CH2-16P)

Switzerland Japan China, Hong Kong

2-2
2. Power distribution and control

SI-32 Afsnit 107-2-D1 IRAM 2073

Israel Denmark Argentina, Uruguay

CAUTION Connect the Workstation AC power plug to a dedicated AC outlet. DO NOT connect the
system to an AC outlet that is controlled by a wall switch, or one that is on the same
breaker with appliances, electric motors, or other large or inductive loads.

2-3
2. Power distribution and control
This page intentionally left blank.

2-4
3. Adjustment and calibration

3. Adjustment and calibration


The following procedures supersede the existing adjustment and calibration procedures in the 8800
service documentation.

Note: Following any calibration procedure or configuration changes made within UtilitySuite,
update the system configuration files using the backup and restoring system configuration
files procedure of this Service Manual Update.
Note: If system calibration files have been lost and must be restored, the Field Service Engineer must
ensure that the system settings are properly set in UtilitySuite.

CAUTION The following procedures may require you to handle devices susceptible to damage from
electrostatic discharge (ESD). Take appropriate measures to avoid equipment damage.

WARNING This equipment either produces or is used in the vicinity of ionizing radiation.
Operating such equipment without adequate safety measures may cause skin
burns or cell damage. Observe proper safety practices during operation. Use
radiation protection PPE when performing service procedures that produce ion-
izing radiation to protect yourself and others. Lead aprons, eye protection, thy-
roid protection, and similar devices are available.

3.1 DC power supply PS1 (C-Arm) calibration


Calibration of power supply PS1 consists of checking each output for proper voltage under load, and
making adjustments to the high-current +5.1 Volt output, if necessary. Calibrate the supply when
you replace it.

WARNING Dangerous AC voltages are present on connector J1 of Power Supply PS1 during
the following calibration procedure.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

Note: Make sure PS1 is fully installed with all loads connected before performing the following cal-
ibration procedure.

CAUTION Follow all LOTO procedures and verify 0VDC on all wires and caps before performing the
following steps.

3-1
3. Adjustment and calibration
Calibrate DC power supply PS1 as follows:
1. Remove back and side covers.
2. Open the swing-out panel to expose PS1.
3. Connect the Workstation’s AC power plug to facility AC outlet.
4. Turn the Workstation on and allow the system to boot.
5. Measure the 5VDC output of the C-Arm PS1 using a DMM at the following test points on the
PS1 power supply, the HV regulator board, and the control panel processor I/O:

Test Point Location Test Points Range


C-Arm PS1 J2-1 J2-12 +5.15 to +5.25 VDC
GIB TP1 TP36 +5.05 to +5.10 VDC
Control panel processor I/O TP2 TP1 +4.9 to +5.1 VDC

6. If output needs adjustment, adjust R50 on the C-Arm PS1 power supply to achieve the ranges
specified in the table above.
7. Check +12 Volt output at J2-8. Output should measure between +11.4 and +13.2 VDC.
Output is not adjustable.
8. Check -15 Volt output at J2-11. Output should measure between -14.55 and -15.45 VDC.
Output is not adjustable.
9. Check +15 Volt output at J2-4. Output should measure between +14.7 and 15.3 Volts. Output
is not adjustable.

3.2 Multi-output power supply PS2 (C-Arm) calibration


Calibration of power supply PS2 consists of checking each output for proper voltage under load and
making adjustments when necessary. Calibrate the supply when you replace it.

WARNING Dangerous AC voltages are present on connectors P1, P2, and P3 of power
supply PS2 during the following calibration procedure.

CAUTION Be careful when making the following measurements. Short-circuiting a DC output can
cause burns and equipment damage.

Note: Make sure PS2 is fully installed with all loads connected before performing the following cal-
ibration procedure.

1. Remove the left side cover.


2. Remove the component tray cover.
3. Make sure the Workstation's AC power plug is connected to facility's AC outlet.

3-2
3. Adjustment and calibration
4. Turn Workstation on and allow system to boot.
5. Make sure that LEDs DS1, DS2, DS3, DS4, and DS5 are all lit.
6. Check the voltage between TP3 and TP1 (ground). If necessary, adjust trim potentiometer R30
to give a reading of +24.10 VDC ± 0.24 VDC.
7. Check the voltage between TP6 and TP1 (ground). If necessary, adjust trim potentiometer R7
to give a reading of -6.10 VDC ± 0.06 VDC.
8. Check the voltage between TP5 and TP1 (ground). If necessary, adjust trim potentiometer R31
to give a reading of +6.30 VDC ± 0.06 VDC.
9. Check the voltage between TP4 and TP1 (ground). It should measure +14.10 VDC ± 1.00 VDC.
10. Check the voltage between TP2 and TP1 (ground). It should measure -14.10 VDC ± 1.00 VDC.

Note: If one or more DC outputs are not able to be adjusted into specification range, troubleshoot.

3.3 Generator calibration correction


WARNING This equipment either produces or is used in the vicinity of ionizing radiation.
Operating such equipment without adequate safety measures may cause skin
burns or cell damage. Observe proper safety practices during operation. Use
radiation protection PPE when performing service procedures that produce ion-
izing radiation to protect yourself and others. Lead aprons, eye protection, thy-
roid protection, and similar devices are available.

Note: Always perform the Generator Calibration steps as found in the C-Arm Service Manual in addi-
tion to these corrections.

3.3.1 Skin dose rate limit verification


Entrance exposure (EER) is the amount of radiation at the entrance point of patient anatomy.
Entrance exposure is measured 30 cm ± 3mm above the surface of the Image Intensifier in the
center of the X-ray beam. This measurement point is used to represent the average thickness of
patient anatomy.

WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

Setup:
1. Ensure the collimator cover is installed over the collimator assembly.
2. Position the dosimeter ion chamber 30 cm ± 3 mm above the Image Intensifier input grid.
3. Cover the Image Intensifier with lead or equivalent for protection.

3-3
3. Adjustment and calibration

Skin dose rate limit in standard fluoro mode:


1. In manual mode, increase kV and mA to maximum.

2. Make an exposure using the ( ) foot switch.


3. Using a dosimeter, measure the skin dose rate while making an exposure. Limits vary by
country.
4. If the rate exceeds the limit, refer to the OEC 8800 C-Arm Service Manual for troubleshooting.

Skin dose rate limit in HLF mode:


1. In Normal field Manual mode increase kV and mA to maximum.
2. Cover the Image Intensifier with lead or equivalent for protection.

3. Make an exposure using the ( ) foot switch and increase the mA until the value reaches its
HLF maximum.
4. Using a dosimeter measure the skin dose rate while making an HLF exposure. Limits vary by
country.
5. If the rate exceeds the limit, refer to the OEC 8800 C-Arm Service Manual for troubleshooting.

3.3.2 Dose display accuracy verification


Dose-Area Product (DAP) is a calculation of the exposure at a given distance from the X-ray tube
multiplied by the surface area receiving the exposure. DAP is equal for all places that are
perpendicular to the beam axis.

WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

Note: For dose display accuracy measurements the collimator cover must be installed for accurate
measurements.

1. Take an X-ray and determine if the system displays dose as DAP or Skin Dose.
2. If the system displays dose as DAP (for example, 0.023 mGym2), then proceed to the DAP
Accuracy section.
3. If the system displays dose as Skin Dose (for example, 0.023 mGy), then proceed to the Skin
Dose Accuracy section.

DAP accuracy:

Note: The dose rate is typically measured in mGy/min., however, some dosimeters can only meas-
ure R/min. If a conversion is necessary, use 1R = 8.76 mGy.

3-4
3. Adjustment and calibration
1. Center the dosimeter ion chamber/detector on the surface of the Image Intensifier.
2. Set the dosimeter to read Dose (Accumulative) in units of mGy.
3. Verify that the Workstation is set up to display Dose Units in mGy by pressing the Customize
key on the Workstation Keyboard and touching the Workstation button.
4. Make an auto fluoro exposure and verify that the collimator leaves and iris are fully open and
that the System displays DAP (for example 0.023 mGym2).
5. Zero the dosimeter Dose readout.
6. Start a New Exam on the Workstation to zero out the Workstation Displayed DAP.
7. Make a 10 second exposure at 70 kVp@2 mA.
8. Note the Dose value displayed on the Dosimeter (Measured Dose).
9. Multiply the dosimeter reading for the measured dose by one of the following factors
depending on the size of the Image Intensifier and the area units displayed (cm2 or m2) to find
the Calculated DAP follows:
a. If the displayed units are in mGy* cm2:
9" Image Intensifier Calculated DAP = Measured Dose X 372 cm2
b. If the displayed units are in mGy* m2:
9" Image Intensifier Calculated DAP = Measured Dose X 0.0372 m2
10. Note the Workstation Displayed DAP value as displayed on the left monitor.
11. Ensure the units of measurement for calculated and displayed DAP values are the same. Use
the following conversion factors to convert the units if needed:
a. 1 μGy is equal to .001 mGy
b. 1 mGy is equal to 1000μGy
c. 1 R is equal to 8.76 mGy
12. Compute the percent error of the DAP per the formula shown below.

13. Verify that the Percent Error is within ±25%. If the Percent Error does not fall within the
specification, then perform DAP Calibration.

Skin dose accuracy:


Air Kerma Rate (AKR) Accuracy Verification Check:
1. Center the dosimeter ion chamber/detector 30 cm ±3 mm above Image Intensifier grid
surface. Measure from the grid surface to the bottom of the ion chamber/detector.
2. Set the dosimeter to read dose rate in units of mGy/min.

3-5
3. Adjustment and calibration
3. Verify that the Workstation is set up to display dose units in mGy by pressing the Customize
key on the Workstation Keyboard and touching the Workstation button.
4. Make an auto fluoro exposure and verify that the collimator leaves and iris are fully open and
verify that the Workstation displays skin dose rate (for example 0.023 mGy/min).
5. While taking a 10-second exposure at 70kVp and 2mA:
a. Note the Dose Rate reading from the Dosimeter (Measured Dose Rate).
b. Note the Workstation Displayed Dose Rate as displayed by the System on the left monitor
(Workstation Displayed Dose Rate).
6. Use the following formula to calculate skin dose rate accuracy:

7. Verify that the percent error is <25%. If the percent error does not fall within the specification,
then perform DAP Calibration.
Cumulative Air Kerma Rate (CAK) Accuracy Verification Check:
1. Set the dosimeter to read dose (accumulated) in units of Gy.
2. In Normal mode, make an auto fluoro exposure and verify that the Workstation displays skin
dose for example (0.324 mGy).
3. Start a new exam on the Workstation to reset the displayed skin dose to zero.
4. Reset the dosimeter dose readout to zero.
5. Take a normal fluoro exposure at 70 kVp and Maximum mA possible until the CAK displayed
on the monitor and on the dosimeter are greater than 100.1 mGy.
6. Note the dose reading from the dosimeter. This is the Measured Dose.
7. Note the Workstation displayed dose as reported by the System on the left monitor. This is the
Workstation Displayed Dose.
8. Use the following formula to calculate skin dose accuracy:

9. Verify that the percent error is <25%. If the percent error does not fall within the specification,
then perform DAP.

3.3.3 Dose Area Product (DAP) calibration


Note: For DAP calibration the collimator cover must be installed for accurate measurements.

1. Connect to the system with UtilitySuite.


2. Click Dose Area Product Calibration.

3-6
3. Adjustment and calibration
3. Center the dosimeter’s ion chamber on top of the image intensifier.

Note: Set the dosimeter to read the dose rate in mR/s. (If your dosimeter indicates in mR/min., divide
the readings by 60 before you enter the value in the UtilitySuite DAP table.)

4. If necessary, enter the current temperature and barometric pressure into the dosimeter.
5. Select Manual Fluoro mode. Select the NORMAL mode.

WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

6. For each technique in Table 3-1 below take a 10 second Manual Fluoro shot so the reading
will stabilize and record the dosimeter reading (mR/s) in the DAP Calibration table in the
appropriate box in UtilitySuite.
Table 3-1
kVp mA
40 3
50 3
60 2
80 2
100 2
110 2

7. Once all the values have been entered, click the Calculated Coefficients button. The system
calculates the A, B, and C coefficients and displays each in its respective field.
8. Save to system backup removable media, and reboot the system.
9. Verify that the calculated coefficients are displayed.

3.4 Half Value Layer (HVL) Check


WARNING The following steps produce X-rays. Use appropriate Personal Protective
Equipment (PPE).

Note: If you have a dosimeter that measures HVL, the following steps below are not required. Use
the instructions provided with the dosimeter to measure HVL.

3-7
3. Adjustment and calibration
Setup:
1. Position the C-Arm with the X-ray Tube up and the Image Intensifier down.
2. Set up the dosimeter to measure dose rate.
3. Set the system to 80 kV and 3 mA in Manual Technique mode.
4. Using the mounting bracket and stand provided with the meter, mount the ion chamber/dose
detector 30 cm from the Image Intensifier.
5. Fluoro and center the ion chamber/dose detector as viewed on the workstation monitor.

3.4.1 Half Value Layer (HVL) Measurement


Note: The HVL is a measurement of beam quality. The components that contribute to the HVL are
the monoblock and cover, primary and variable collimators.

1. With no aluminum (0 mm) filters in the path of the beam, make a fluoro exposure until the AKR
on the Dosimeter stabilizes (a few seconds).
2. Note the initial (0 mm) AKR reading.
3. Divide the AKR reading by 2 to determine the ½ AKR value.
4. Continue to fluoro and add aluminum filters to the path of the beam (at the closest point to
the collimator) until the ½ AKR value determined in step 3 is reached.
5. When the AKR reading reaches the ½ value calculated in step 3, the total thickness of filters
placed in the path of the beam is the system’s Half Value Layer.

Verify that the HVL meets the range specified in the table below. If it is below the specification
then troubleshoot the components that contribute to the HVL.

System Manufacture Date HVL


Before June 10, 2006 ≥ 2.3 mmAl @ 80 kVp
On or after June 10, 2006 ≥ 2.9 mmAl @ 80 kVp

3.5 BAFT beam alignment procedure


3.5.1 Overview
The process of verifying and calibrating the alignment between the X-ray tube and the Image
Intensifier is performed using this procedure, which includes the beam alignment verification
instructions for both film-based and filmless applications, as well as the instructions for beam
alignment calibration for all 8800 systems.

3-8
3. Adjustment and calibration

Parts:
You need the following tools to complete this Instruction:
l Beam alignment fixture tool (BAFT)
l Bore sight alignment tool
l UtilitySuite software
l RUT cable
l Converging line pair tool
l Dry erase marker

3.5.2 Film-based beam alignment verification


WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

Note: If the customer site does not have a film processor or if the film processor is not working, then
perform the filmless beam alignment verification in the following section.

Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-1, and set the C-Arm brake.

Figure 3-1: C-Arm at 0 degrees.

3-9
3. Adjustment and calibration
2. Attach the beam alignment fixture tool (BAFT) to the Image Intensifier.
3. Connect to the system with UtilitySuite.
4. Click Collimator/Camera Setup.
5. Click Hide Circular Mask.
6. On the C-Arm control panel, set the system to MAG2, and then click Calibrate MAG Modes.
Ignore the message Please change the MAG Mode to Normal.
7. On the control panel, open the iris and leaves so they are outside of the image.
8. Fluoro and adjust the X-axis and Y-axis adjustment screws on the BAFT to center it on the
Image Intensifier. To accomplish this, count the tick marks at each quadrant.
9. To cancel the message Please change the MAG Mode to Normal, click Cancel in the
message box twice.
10. Click Show Circular Mask.

Film exposure:
1. Load a film cassette in the BAFT.
2. Using one sheet of film, in Fluro mode make four film exposures on that single sheet of film at
50 kVp @ 2.0 mA for 2 seconds each, in NORMAL, MAG1, MAG2 and with the collimator iris
completely closed.

Note: You may need to adjust kVp and mAs for optimal film density due to variations in film proc-
essing equipment and film screen combinations.

3. Remove the film cassette from the BAFT and develop the film.

Minimum (50 mm x 50 mm) field size verification:


4. Ensure the diameter of the collimator iris as exposed on the film is within the 50 mm square of
the BAFT.

Note: If this verification step fails, you must perform a beam alignment calibration, and then repeat
the beam alignment verification.

Normal, MAG1, and MAG2 field size verification:

Note: In some geographical regions the edges of the X-ray field must be visible in the fluoroscopic
field of view for all modes (Normal, MAG1 and MAG2). If this is the case, the following beam
size verification does not apply. Verification for such systems is done by taking fluoro shots in
Normal, MAG1 and MAG2 Modes and making sure the collimator iris is always visible in all
modes. Skip the clipping check and perform the collimator preview lines check.

Note: Refer to Table 3-2 and Table 3-3 when performing calculations. Create a worksheet similar to
these tables, shown below, to perform your calculations.

3-10
3. Adjustment and calibration
1. Take an Auto Normal Mode fluoro shot and rotate the camera so that the BAFT is the same
orientation as the film shot taken previously.
2. Record in the worksheet copy of Table 3-2 the Normal Mode X-axis X-ray field (beam)
diameters as measured using the ruler on the BAFT shown on the film.
3. Record in the worksheet copy of Table 3-2, the MAG1 X-axis X-ray field (beam) diameters as
measured using the ruler on the BAFT shown on the film.
4. Record in the worksheet copy of Table 3-2 the MAG2 X-axis X-ray field (beam) diameters as
measured using the ruler on the BAFT shown on the film.
5. Take a Normal Mode fluoro shot and record in the worksheet copy of Table 3-2, the X-axis
image diameter as measured using the ruler on the BAFT shown on the monitor.
6. Take a MAG1 fluoro shot and record in the worksheet copy of Table 3-2 the X-axis image
diameter as measured using the ruler on the BAFT shown on the monitor.
7. Take a MAG2 shot and record in the worksheet copy of Table 3-2 the X-axis image diameter
as measured using the ruler on the BAFT shown on the monitor.
8. For the Normal, MAG1 and MAG2 modes, subtract the X-axis image diameter measured on
the monitor from the X-ray field diameter measured on the film. Calculate the difference and
ensure the results are as specified in Table 3-3.
Table 3-2: Difference = X-axis film diameter - X-axis image diameter.
Field size X-axis film diameter X-axis image diameter Difference
Normal (value measured in step 2) (value measured in step 5) (as calculated)
MAG1 (value measured in step 3) (value measured in step 6) (as calculated)
MAG2 (value measured in step 4) (value measured in step 7) (as calculated)

Table 3-3: Differences.


System type Difference normal Difference MAG1 Difference MAG2
9" < 22 mm < 12 mm < 9 mm

Note: If this verification step fails, perform a beam alignment.

Clipping check:

Note: Clipping will be checked with the C-Arm at 45 degrees and 90 degrees.

1. Set the C-Arm at 45 degrees.


2. Turn on Negate and AutoHisto on the Workstation keyboard, and then take continuous
fluoro in NORMAL, MAG1, and MAG2 as you rotate the camera 360 degrees in each mode. Use
the tick marks on the BAFT tool shown in Figure 3-2 to ensure that the clipping is within
specifications for all modes as shown in Table 3-4 below.
3. Repeat the above step with the C-Arm at 90 degrees.

3-11
3. Adjustment and calibration
Table 3-4: Clipping specifications.
System type Normal clipping MAG1 clipping MAG2 clipping
9" < 2 mm < 2 mm < 3 mm

Figure 3-2: Clipping check.

Note: If this verification step fails, perform a beam alignment..

Collimator preview lines check:


1. Move the collimator iris and shutter leaves without making a fluoro exposure. Verify that the
collimator preview circle and lines are displayed on the left monitor. Fluoro and verify that the
preview circle and lines and the actual collimated image line up within 13 mm of each other.

Note: It may be easier to use a dry erase marker to mark the preview lines prior to taking a fluoro
shot. If the preview circle and lines are not seen, or are more than 13 mm out of position,
re-calibration of the collimator is required. Refer to calibration procedure in this document.

2. Without fluoro, rotate the camera and verify that the camera rotation symbols appear and
move continuously during camera rotation. The image on the left Monitor should
automatically change to the new rotational setting when the camera rotation button is
released.

Note: If the camera rotation preview symbols are not seen or do not rotate in the correct direction,
calibration of the camera rotation is required. Refer to beam alignment calibration procedure
of this Update.

3. Disconnect UtilitySuite.
This completes the film-based beam alignment verification.

3-12
3. Adjustment and calibration

3.5.3 Filmless beam alignment verification


WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-3.

Figure 3-3: C-Arm at 0 degrees.


2. Remove the cover from the X-ray tube to access the collimator assembly.
3. Without removing the secondary collimator ring, attach the bore sight tool to the collimator
as shown in Figure 3-4.

3-13
3. Adjustment and calibration

Figure 3-4: Bore site tool mounted on collimator.


4. Attach the BAFT to the Image Intensifier.
5. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks run along
the horizontal axis of the monitor.
6. Connect to the system with UtilitySuite.
7. Click Collimator/Camera Setup.
8. Click Hide Circular Mask.
9. Using the C-Arm control panel set the system to MAG@, and then click Calibrate MAG Modes.
In UtilitySuite, ignore the message, Please change the MAG Mode to Normal.
10. Using the buttons on the C-Arm Control panel, open the iris and leaves so they are outside of
the image.
11. Fluoro and adjust the X and Y-axis adjustment screws on the BAFT to center it on the Image
Intensifier. To accomplish this, count the tick marks at each quadrant.
12. To cancel the message Please change the MAG Mode to Normal, click Cancel in the
message box twice.
13. Click Show Circular Mask.
14. Turn on Negate and AutoHisto on the Workstation keyboard, and then take continuous
fluoro in NORMAL, as you rotate the camera 360 degrees. Use the tick marks on the BAFT tool,
shown Figure 3-5, to ensure that there is no clipping from the secondary collimator ring or iris
blades.

3-14
3. Adjustment and calibration

Figure 3-5: Clipping from secondary collimator ring.

Note: If this verification step fails, perform a beam alignment.

Minimum (50 mm x 50 mm) field size verification:


1. Close the collimator iris completely, and then take an auto fluoro shot.
2. Ensure the diameter of the collimator iris (X-ray field size), as viewed on the monitor, is within
the 50 mm square on the BAFT.

Note: If this verification step fails, you must perform a beam alignment, and then repeat this beam
alignment verification.

Normal mode beam size verification:

Note: In some geographical regions the edges of the X-ray field must be visible in the fluoroscopic
field of view for all modes (Normal, MAG1 and MAG2). If this is the case, the following beam
size verification does not apply. Verification for such systems is done by taking fluoro shots in
Normal, MAG1 and MAG2 modes and making sure the collimator iris is always visible in all
modes. Skip the clipping check and perform the collimator preview lines check.

1. Create a worksheet similar to Table 3-5 and Table 3-6 to perform your calculations.
2. Using the Workstation keyboard, turn on Negate.
3. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks run along
the horizontal axis of the monitor. Measure the diameter of the displayed image by counting
the tick marks along the horizontal axis on the left side and adding them to the number of tick
marks counted on the right side. This is the visible normal mode image diameter size. Record
this reading in the worksheet copy of Table 3-6.

3-15
3. Adjustment and calibration

Figure 3-6: Bore site shadow edge in normal size. (reference point).
Arrow indicates shadow edge location.
4. On the monitor using a dry erase marker, mark where the edge of the shadow of the Bore Site
meets the tick marks on the left side of the BAFT along the horizontal axis of the left monitor.
Note the millimeter reading off the edge on the ruler. This is your reference point reading. The
example in Figure 3-6 shows the edge of the shadow, which, in this case, is at 85 millimeters.
5. Loosen the collimator setscrew on the collimator assembly to allow the collimator to move
along the horizontal axis as viewed on the monitor. Refer to Figure 3-7 for the location of the
adjustment screws and setscrews.

Figure 3-7: Adjustment screw locations:


1 = collimator setscrews
2 = collimator adjusting screws
3 = bore sight tool

Note: You only need to loosen one of the two setscrews. Also note that through a 90 degrees cam-
era rotation, either X or Y-axis movement of the collimator could be used to move the image
along the horizontal axis on the display monitor.

6. Take a Normal fluoro shot and turn the adjustment screw on the collimator to move the bore
sight tool shadow to the right side on the monitor. Move it until you can just see the
secondary collimator ring appear from the left side in the live image on the monitor as shown
in Figure 3-8.

3-16
3. Adjustment and calibration

Figure 3-8: Secondary collimator ring appears on the left:


1 = shadow edge location
2 = collimator shadow
7. On the monitor, using a dry erase marker, mark the new position where the edge of the
shadow of the Bore Site meets the tick marks on the left side of the BAFT along the horizontal
axis of the monitor. Note the millimeter readings of the marking and subtract it from the
reference point reading acquired in step 3 above. The result is the absolute value for left side
offset. In the example in Figure 3-8, the new shadow location is at 81 millimeters. The left side
offset for the shown example is (85 - 81) = 4 millimeters.
8. Record this reading in your worksheet copy of Table 3-5.
9. Take a Normal fluoro shot and turn the adjustment screw on the collimator in the opposite
direction to move the bore sight tool shadow to the left side on the monitor. Move it until you
can just see the secondary collimator ring appear from the right side in the live image on the
monitor as shown in Figure 3-9.
10. On the monitor, using a dry erase marker, mark the new position where the edge of the
shadow of the bore site meets the tick marks on the left side of the BAFT along the horizontal
axis of the monitor. Note the millimeter readings of the marking and subtract it from the
reference point reading acquired in step 3 above. The result is the absolute value for right side
offset. In the example in Figure 3-9, the shadow location is at 90 millimeters. The right side
offset for the shown example is (85 mm - 90 mm) = 5 millimeters. Record this reading in your
worksheet copy of Table 3-5.

3-17
3. Adjustment and calibration

Figure 3-9: Secondary collimator ring appears on the right:


1 = new shadow location
2 = collimator shadow
11. Add the left and right side offset values to calculate the total offset value. Record this reading
in your worksheet copy of Table 3-5. (For example: 4 mm + 5 mm = 9 mm = total offset.)
12. Add the visible Normal mode image diameter size to the total offset to calculate the X-ray field
(beam diameter) size. Record this reading in your worksheet copy of Table 3-6.
Table 3-5: Total offset = left side offset value + right side offset value
Left side offset value Right side offset value Total offset
(value from step 7) (value from step 10) (calculated value)

Table 3-6: X-ray field size = visible normal mode image diameter size + total offset
Visible normal mode image diameter size Total offset X-ray field size
(value from step 3) (value from step 4) (calculated value)

13. Subtract the visible Normal mode image diameter size from the X-ray field size (which is the
total offset value) and confirm that the value meets the specifications given in Table 3-7
below.
Table 3-7: Offset specifications.
System type Normal difference/offset
9" < 20 mm

14. Turn the adjustment screw to bring the collimator back to its original location, bringing the
shadow of the bore sight alignment tool back to the reference point as recorded in step 4
above. Tighten the setscrew before proceeding to the next step.

Note: If this verification step fails, perform a beam alignment.

3-18
3. Adjustment and calibration

3.5.4 MAG modes X-ray field size verification


1. Create a worksheet similar to Table 3-8 to perform your calculations.
2. Remove the bore site tool from the collimator.
3. Click the Mode button on the C-Arm to switch to MAG1 mode, and then take a MAG1 shot and
measure the diameter of the image on the monitor using the ruler tick marks on the BAFT
image. For the example shown in Figure 3-10, the diameter is 156 millimeter. This is your
displayed image diameter. Record this reading in your worksheet copy of Table 3-8.
4. From UtilitySuite, open the Collimator/Camera Setup screen. Click the Calibrate MAG Modes
button and, when the popup window for changing the MAG mode to Normal is visible in
UtilitySuite, press the Mode button on the C-Arm to switch to Normal mode.

Figure 3-10: MAG1 fluoro image. Figure 3-11: MAG1 collimator iris leaves.

5. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG1 mode.
6. Record the X-ray field size for the MAG1 collimator. This is measured by using the tick marks
on the rulers of the BAFT that connect two flat portions of the collimator iris leaves. Take an
average of two measurements taken at right angles from each other. For the example shown
in Figure 3-11, the X-ray field size (collimator iris size) is 168 mm. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-8.
7. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).
8. Click the Mode button on the C-Arm to switch to MAG2 mode, and then take a MAG2 shot and
measure the diameter of the image on the monitor using the ruler tick marks on the BAFT
image. For the example shown in Figure 3-12, the diameter is 121 mm. This is the displayed
image diameter. Record this reading in your worksheet copy of Table 3-8.

3-19
3. Adjustment and calibration
9. From UtilitySuite, open the Collimator/Camera Setup screen. Click the Calibrate MAG Modes
button and while the popup window for changing the MAG mode to Normal is visible in
UtilitySuite, click the Mode button on the C-Arm to switch to Normal mode.
10. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG2 mode.

Figure 3-12: MAG2 fluoro image. Figure 3-13: MAG2 collimator iris.

11. Record the X-ray field size for the MAG2 collimator. This is measured by using the tick mark
rulers of the BAFT that connect two flat portions of the collimator iris leaves. Take an average
of two measurements taken at right angles from each other. For the example shown in Figure
3-13, the X-ray field size (collimator iris size) is 124 millimeters. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-8.
12. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).
13. Referencing your worksheet copy of Table 3-8 for MAG1 and MAG2 modes, subtract the
diameter of the displayed image from the X-ray field size (collimator iris diameter) of the
corresponding MAG Mode. Calculate the difference and ensure the results meet the criteria in
Figure 3-9.
Table 3-8: Collimator iris diameter - displayed image diameter = difference
Field size Collimator iris diameter Displayed image diameter Difference
MAG1 (value from step 6) (value from step 3) (calculated value)
MAG2 (value from step 11) (value from step 8) (calculated value)

Table 3-9: Collimator iris diameter criteria.


System type MAG1 difference MAG2 difference
9" < 12 mm < 9 mm

Note: If any of the verification steps fail, perform a beam alignment.

3-20
3. Adjustment and calibration
Clipping check:
1. Check for clipping with C-Arm at 45 degrees and 90 degrees.
2. Turn on Negate and AutoHisto on the Workstation keyboard, and then take continuous
fluoro in NORMAL, MAG1, and MAG2 as you rotate the camera 360 degrees in each mode. Use
the tick marks on the BAFT tool as shown inFigure 3-14 to ensure that the clipping is within
specifications for all modes, per Table 3-10 below.
Table 3-10: Clipping check criteria.
System type Normal clipping MAG1 clipping MAG2 clipping
9" < 2 mm < 2 mm < 3 mm

Figure 3-14: MAG2 clipping check.

Note: If this verification step fails, perform a beam alignment.

Collimator preview lines check:


1. Move the collimator iris and leaves without making a fluoro exposure. Verify that the
collimator preview circle and lines are displayed on the left Monitor. Fluoro and verify that the
preview circle and lines and the actual collimated image line up within 13 mm of each other.
Measure using the BAFT.

Note: It may be easier to use a dry erase marker to mark the preview lines prior to taking a fluoro
shot. If the preview circle and lines are not seen, or are more than 13 mm out of position, cal-
ibration of the collimator is required. Refer to calibration procedure in this document.

2. Without fluoro, rotate the camera and verify that the camera rotation symbols appear and
move continuously during camera rotation. The image on the left Monitor should
automatically change to the new rotational setting when the camera rotation button is
released.

Note: If the camera rotation preview symbols are not seen or do not rotate in the correct direction,
calibration of the camera rotation is required. Refer to calibration procedure in this document.

3-21
3. Adjustment and calibration
3. Disconnect UtilitySuite.
This completes the Filmless Beam Alignment Verification.

3.5.5 Beam alignment calibration


It is necessary to perform a beam alignment if any of the previous verifications failed or if the Tube,
Image Intensifier, collimator, or Camera has been replaced. After completion of the Beam Alignment
in this section, perform the Beam Alignment Verification.

WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

WARNING Tasks involve potential exposure to blood borne pathogens. Use Universal
Precautions including rubber/nitrile gloves.

CAUTION The following procedure is critical to the safe operation of the C-Arm. Improper
adjustment may cause premature failure of major system components.

CAUTION The following procedures require you to handle devices susceptible to damage from
electrostatic discharge (electrostatic discharge). Take appropriate measures to avoid
equipment damage.

3-22
3. Adjustment and calibration

3.5.6 Optical centering adjustment


BAFT setup:
1. Ensure that the C-Arm is at 45 degrees.
2. Install the 9" BAFT on the Image Intensifier.
3. Connect to the system with UtilitySuite.
4. From the UtilitySuite Views Menu, click Collimator/Camera Setup.
5. Click Hide Circular Mask.
6. On the Control Panel, set the system to MAG 2, and then click Calibrate MAG Modes. In
UtilitySuite, ignore the message, Please change the MAG Mode to Normal.
7. Using the Control Panel, open the collimator iris and leaves so they are outside the image.
8. Fluoro and adjust the X and Y-axis adjustment screws on the BAFT to center it on the Image
Intensifier. Center by counting the tick marks at each quadrant.
9. Click Cancel in the message box twice to cancel the message Please change the MAG Mode
to Normal.
10. Click Show Circular Mask.
Camera decentration (optical centering) adjustment:
1. Rotate the camera fully counter clockwise to the stop, and then slightly back off the stop.
2. During a MAG2 fluoro exposure, use a Dry-Erase marker to make a dot on the left monitor at
the center of the BAFT. Rotate the Camera to 90 degrees, 180 degrees and 270 degrees and
mark the BAFT center at each camera rotation angle as illustrated in Figure 3-15.

Figure 3-15: BAFT center:


1 = +90 degrees CW mark
2 = +180 degrees CW mark
3 = rotational center of the camera
4 = +270 degrees CW mark
5 = full CCW mark

3-23
3. Adjustment and calibration
3. Using a straight edge, draw a line between the 0 degrees mark and the 180 degrees mark,
and then draw a line between the 90 degrees mark and the 270 degrees mark. The
intersection of the two lines is the rotational center of the camera. If the Rotational Center is
not within 3 mm of the center of the BAFT, you must adjust to within 3 mm.

Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.

4. If adjustments are necessary, loosen the three securing screws, the screw holding the copper
Heat Sink Strap, and the four screws securing the TEC Cooler Bar shown in Figure 3-16.

Note: Not all cameras have a TEC Cooler Bar.

5. Adjust the X and Y-Axis Decentration Screws in the Camera Assembly shown in Figure 3-17 to
align the center of the BAFT to the optical center. Tighten all the securing screws loosened in
step 4 of Camera Decentration Adjustment.

Figure 3-16: Camera assembly screw Figure 3-17: Aligning the camera optical centering:
locations: 1 = camera decentration adjusting
1 = screws securing the TEC screws
cooling bar
2 = screws securing the
camera centering
mechanism
3 = screws securing the TEC
cooling bar
4 = screw securing the
camera heat sink strap
5 = screw securing the
camera center mechanism

3-24
3. Adjustment and calibration
Decentration verification:
To verify that Mechanical Decentration Deviation is < 3 mm:
1. During a MAG2 fluoro exposure, rotate the camera from stop to stop. Observe the BAFT
pattern, verifying that the center of the image does not deviate from within the 3 mm
diameter circle and is centered on the BAFT.
2. If the center of the image deviates from within the 3 mm diameter circle, repeat the Camera
Decentration Adjustment process.
3. Remove all the marks from the monitor.

Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.

Normal mode calibration:


1. Remove the collimator cover.
2. Loosen the collimator setscrews on the collimator Assembly. Refer to Figure 3-29 in the
Filmless Verification section for the location of the setscrews.
3. Using the C-Arm Control Panel, select Normal mode.
4. Turn on Negate on the Workstation keyboard.
5. Ensure Circular Mask is still hidden in UtilitySuite.
6. Click Calibrate Normal Mode in UtilitySuite. When the “Position Shutter Leaves” window
appears, take a Normal fluoro shot and adjust the X-axis screw on the collimator until you see
the secondary collimator ring on the Monitor.
7. While making a Normal Mode fluoro exposure, use the control panel to position the collimator
shutter leaves so they are open just to the radius of the secondary collimator ring and back
off slightly (rotate the collimator to find the leaf that is closest to the center). Normal mode
collimator calibration flow is shown in Figure 3-18.

Note: For single leaf collimators, use the concave radius of the shutter leaf and line it up with the sec-
ondary collimator ring.

8. Click OK when done.

3-25
3. Adjustment and calibration

Figure 3-18: Flow for normal mode collimator calibration:


1 = viewable image
2 = secondary collimator ring in field of view
3 = collimator shutter leaf in field of view
4 = shutter leaves opened just enough to be out of field of view
5 = iris in field of view
6 = iris opened just enough to be out of field of view
9. While making a Normal Mode fluoro exposure, use the buttons on the control panel to
position the collimator iris blades just inside the view of the secondary collimator ring (ideally,
you want to see the shadow of the blades, not the blades themselves). Click OK when done.
10. Click File > Save > To System > Both. Reboot the system when prompted in UtilitySuite.
Collimator centering:
1. Verify centering as follows:
a. Attach the bore site tool to the collimator.
b. Select MAG2 and make an exposure, the collimator should be centered as shown in
Figure 3-19.

Figure 3-19: Collimator mechanical centering.

3-26
3. Adjustment and calibration
2. Mechanically center collimator. With the bore site tool attached to the collimator, loosen the
collimator setscrews shown in Figure 3-20.

Figure 3-20: Adjustment of collimator centering:


1 = collimator setscrews
2 = collimator adjusting screws
3 = bore sight tool
3. Center the collimator in reference to the beam alignment tool using the collimator adjusting
screws.
4. When the collimator is centered properly, tighten the collimator setscrews.
5. Remove bore site tool.
MAG mode iris calibration:
1. Connect to the system using UtilitySuite.
2. Ensure the system is in Normal fluoro mode, and then click Calibrate MAG Modes and follow
the UtilitySuite prompts.
3. When sizing the iris for the MAG Modes, use the control panel buttons to position the
collimator iris blades so that they appear on the outer edge of the ring (C ring of the BAFT for
MAG2 and B Ring for MAG1 as shown in Figure 3-21). Follow the instructions in UtilitySuite.
When done sizing, click OK.

Note: Take note of the new collimator iris diameters sizes (X-ray Field size) for MAG Modes. These
values are used when you perform the steps in the Image Intensifier Sizing Adjustment sec-
tion.

3-27
3. Adjustment and calibration

Figure 3-21: C ring of BAFT for MAG2.


4. Click File > Save > To System >Both. Reboot the system when prompted in UtilitySuite.
Calibrate stops using UtilitySuite:
1. Connect to the system using UtilitySuite.
2. Select Collimator/Camera setup.
3. Click Calibrate Stops. It takes approximately two minutes to complete this part of the
calibration.
4. Click File > Save > To System > Both. Reboot the system when prompted in UtilitySuite.
Camera electronic centering using UtilitySuite:
1. Connect to the system using UtilitySuite.
2. Select Collimator/Camera Setup, and then click Enable Camera Adjustment.
3. Take a MAG2 fluoro shot. Adjust the X and Y-Axis Fine Camera Adjustment Bars in UtilitySuite
to center the BAFT Image inside the Digital Mask. Accomplish this by comparing the outside
limits of the mask to the largest visible diameter on the BAFT.
4. Click Disable Camera Adjustment, and then click File > Save > To System > Both. Reboot
the system when prompted in UtilitySuite.
Image Intensifier sizing adjustment (Normal, MAG1, MAG2):
1. Calculate the required displayed image diameter sizes for each of the three fluoro modes
(Normal, MAG1, and MAG2) by subtracting the appropriate number in Table 3-11, from the
corresponding X-ray Field (beam diameter) sizes. The Normal X-ray field (beam diameter) size is
as found during the Beam Alignment Verification. The X-ray field size is found in Table 3-6 and
Table 3-8 for Filmless Beam Alignment Verification and Table 3-2 for Film Based Beam
Alignment Verification. For the MAG Modes X-ray field (beam diameter) sizes, use the values
noted in the MAG Mode iris Calibration section.

3-28
3. Adjustment and calibration

Note: If verification was not performed and the normal X-ray field size is not available, set the Image
Intensifier size to a nominal value. The nominal value for a 9” Image Intensifier is 220 mm. Set
the Image Intensifier size as close to the nominal value as possible without introducing any
clipping.

Table 3-11: Subtraction numbers.


Number subtracted Number subtracted Number subtracted
System type
for Normal for MAG1 for MAG2
9" 9 mm 9 mm 7 mm

2. Starting with Normal mode, make a fluoro exposure and adjust the Image Intensifier so that
the required displayed image diameter size calculated previously is displayed just within the
Digital Mask as shown in Figure 3-22. Use the tick marks on the BAFT rulers. Repeat this step
for MAG1 and MAG2.

Figure 3-22: Mode diameter size.


Image Intensifier sizing calibration:
1. Remove the oval cover on the side of the Image Intensifier housing to gain access to the
power supply adjustments shown in Figure 3-23.
2. On the Image Intensifier power supply, set switch SW1 to the off position (if switch is present).
3. Adjust the Image Intensifier adjustment screws to obtain the proper Image Intensifier
diameters and focus in Normal, MAG1, and MAG2 modes.
4. With the Image Intensifier positioned down as shown in Figure 3-23, adjustment
potentiometer C is at the top, and B and A are below it, in order:
a. If present, set # 1 of SW1 to the off position.
b. Adjust potentiometer “A” for sizing.
c. Adjust potentiometer “B” focus for optimum center resolution.
d. Adjust potentiometer “C” for best center and edge resolution (only if necessary).

3-29
3. Adjustment and calibration

Figure 3-23: Image Intensifier power supply:


C = edge
B = focus
A = sizing
e. Readjust potentiometer “B” (always the last adjustment).
5. If necessary, when complete, set #1 of SW1 to the on position.

Note: Older power supplies have switches as shown inFigure 3-23.

Resolution check:

Note: Resolution measurement is subjective, even when using the converging line-pair tool. In order
to minimize the effects of moiré pattern interference in the area of interest, the tool may be
shifted slightly from the position shown in the diagram shown in Figure 3-24.
Resolution is measured at GE OEC as follows: The converging lines are observed (from wider
to narrower separations) until approximately 50% of the converging line-pairs disappear. If
the line-pairs disappear for a short distance and 50% (or more) reappear, that pattern is
viewed again, further along, until 50% of the pairs disappear.

1. Place the converging line pair tool on the Image Intensifier as shown in Figure 3-24 with the
converging end near the center of the Image Intensifier and at a 45 degrees angle to the
Image Intensifier grid.

Figure 3-24: 45 degrees angle to Image Intensifier grid:


1 = Image Intensifier grid
2 = camera H-scan

3-30
3. Adjustment and calibration
2. Rotate the camera to place the tool on the monitor in the same relative position as placed on
the Image Intensifier (in that position, the camera's horizontal scans are at right angles to the
Image Intensifier grid).
3. Take a fluoro shot. Verify resolution is equal to or better than the specifications listed in
Table 3-12.
Table 3-12: Resolution specifications.
MAG mode Line pairs/mm
Normal 2.3
MAG1 3.2
MAG2 3.8

4. Readjust, if necessary, sizing potentiometer “A” and focus potentiometer “B” as necessary for
correct displayed image sizing and optimum resolution.
5. Repeat the process for MAG1 and MAG2, using MAG1 mode/MAG1 Diameter Size and MAG2
mode/MAG2 Diameter Size, respectively. If necessary, move the converging line pair tool
toward the center of the Image Intensifier when checking resolution.

Repeat beam alignment verification:


To verify Beam Alignment, repeat the instructions in the appropriate Beam Alignment Verification
section.

3.6 UBAT beam alignment procedure


3.6.1 Overview
The process of verifying and/or calibrating the alignment between the X-ray Tube, collimator, Image
Intensifier, and Camera is performed using this procedure, along with the Universal Beam Alignment
Tool (UBAT).
This is a filmless procedure that may only be used with the UBAT, due to a difference in measurement
values. This procedure must not be used with the Beam Alignment Fixture Tool (BAFT).
Parts:
You need the following tools to complete this Instruction:
l Universal Beam Alignment Tool (UBAT)
l Bore Sight Alignment Tool
l Remote UtilitySuite (RUS)
l RUT Cable

3-31
3. Adjustment and calibration
l Converging Line Pair Tool
l Dry Erase Marker

3.6.2 Beam alignment verification


WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-25.

Figure 3-25: C-Arm at 0 degrees.


2. Remove the cover from the X-ray tube to access the collimator assembly.
3. Without removing the secondary collimator ring, attach the Bore Sight Tool to the collimator
as shown in Figure 3-26.

3-32
3. Adjustment and calibration

Figure 3-26: Bore site tool mounted on collimator.


4. Attach the UBAT to the Image Intensifier.

Note: Visually verify that the UBAT is properly positioned by confirming that all three legs are snug
against the side of the Image Intensifier. The UBAT will not be properly centered if all three
legs are not contacting the Image Intensifier.

5. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks from the
UBAT are displayed in an X on the monitor.
6. Turn on Negate and AutoHisto on the Workstation keyboard, and then take continuous
fluoro in NORMAL, as you rotate the camera 360 degrees. Use the tick marks on the UBAT tool
as shown inFigure 3-27 to ensure that there is no clipping from the secondary collimator ring
or iris blades.

Figure 3-27: Clipping from secondary collimator ring.

Note: If this verification step fails, perform a beam alignment.

3-33
3. Adjustment and calibration
Minimum (50 mm x 50 mm) field size verification:
1. Close the collimator iris completely, and then take an Auto fluoro shot.
2. Ensure the diameter of the collimator iris (X-ray field size), as viewed on the monitor, is within
the 50 mm square on the UBAT.

Note: If this verification step fails, you must perform a beam alignment, and then repeat this Beam
Alignment Verification.

Normal mode beam size verification:

Note: In some geographical regions the edges of the X-ray field must be visible in the fluoroscopic
field of view for all modes (Normal, MAG1 and MAG2). If this is the case, the following Beam
Size Verification does not apply. Verification for such systems is done by taking fluoro shots in
Normal, MAG1 and MAG2 Modes and making sure the iris leaves are visible in all modes. Skip
the Clipping Check and perform the collimator Preview Lines check.

1. Create a worksheet similar to Table 3-13 and Table 3-14 to perform your calculations.
Table 3-13: Total offset = Left side offset value + right side offset value.
Left side offset value Right side offset value Total offset
(value from step 7) (value from step 10) (calculated value)

Table 3-14: X-ray field size = visible Normal mode image diameter size + total offset.
Visible Normal mode image diameter size Total offset X-ray field size
(value from step 3) (value from Table 3-13) (calculated value)

2. Turn on Negate on the Workstation keyboard.


3. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks run along
the horizontal axis of the monitor. Measure the diameter of the displayed image by counting
the tick marks along the horizontal axis on the left side and adding them to the number of tick
marks counted on the right side. This is the Visible Normal Mode Image diameter size. Record
this reading in the worksheet copy of Table 3-14.

Figure 3-28: Bore site shadow edge (arrow)


in normal size (reference point).

3-34
3. Adjustment and calibration
4. On the monitor using a dry erase marker, mark where the edge of the shadow of the Bore Site
meets the tick marks on the left side of the UBAT along the horizontal axis of the left monitor.
Note the millimeter reading off the edge on the ruler. This is your reference point reading. The
example in the Figure 3-28 shows the edge of the shadow, which, in this case, is at 85
millimeters.
5. Loosen the collimator setscrew on the collimator Assembly to allow the collimator to move
along the horizontal axis as viewed on the monitor. Refer to the Figure 3-29 for the location of
the adjustment screws and setscrews.

Figure 3-29: Adjustment screw locations:


1 = collimator setscrews
2 = collimator adjusting screws
3 = bore sight tool

Note: Ensure that the proper screw is loosened to move the collimator in the desired direction. Also
note that through a 90 degrees Camera rotation, either X or Y-axis movement of the
collimator could be used to move the image along the horizontal axis on the display monitor.

6. Take a Normal fluoro shot and turn the adjustment screw on the collimator to move the Bore
Sight Tool shadow to the right side on the monitor. Move it until you can just see the
secondary collimator ring appear from the left side in the live image on the monitor as shown
in Figure 3-30.

Figure 3-30: Secondary collimator ring appears on left:


1 = shadow edge location
2 = collimator shadow

3-35
3. Adjustment and calibration
7. On the monitor, using a dry erase marker, mark the new position where the edge of the
shadow of the Bore Site meets the tick marks on the left side of the UBAT along the horizontal
axis of the monitor. Note the millimeter readings of the marking and subtract it from the
reference point reading acquired in step 4 above. The result is the absolute value for left side
offset. In the example in Figure 3-30, the new shadow location is at 81 millimeters. The left
side offset for the shown example is (85 - 81) = 4 millimeters.
8. Record this reading in your worksheet copy of Table 3-13.
9. Take a Normal fluoro shot and turn the adjustment screw on the collimator in the opposite
direction to move the Bore Sight Tool shadow to the left side on the monitor. Move it until you
can just see the secondary collimator ring appear from the right side in the live image on the
monitor. See Figure 3-31.
10. On the monitor, using a dry erase marker, mark the new position where the edge of the
shadow of the Bore Site meets the tick marks on the left side of the UBAT along the horizontal
axis of the monitor. Note the millimeter readings of the marking and subtract it from the
reference point reading acquired in step 4 above. The result is the absolute value for right side
offset. In the example in the Figure 3-31, the shadow location is at 90 millimeters. The right
side offset for the shown example is (85 mm - 90 mm) = 5 millimeters. Record this reading in
your worksheet copy of Table 3-13.

Figure 3-31: Secondary collimator ring appears on the right:


1 = shadow edge location
2 = collimator shadow
11. Add the left and right side offset values to calculate the total offset value. Record this reading
in your worksheet copy of Table 3-13 (for example, 4 mm + 5 mm = 9 mm = Total Offset).
12. Add the Visible Normal Mode Image Diameter Size from step 3 to the Total Offset to calculate
the X-ray Field (Beam Diameter) size. Record this reading in your worksheet copy of Table 3-
14.
13. Verify that the total offset value calculated in Table 3-13 meets the specifications given in
Table 3-15 below.
Table 3-15: Total offset value specifications.
System type Total offset
9" < 19 mm

3-36
3. Adjustment and calibration
14. Turn the adjustment screw to bring the collimator back to its original location, bringing the
shadow of the bore sight alignment tool back to the reference point as recorded in step 3
above. Tighten the setscrew before proceeding to the next step.

Note: If this verification step fails, perform a Beam Alignment.

MAG Modes X-ray field size verification:


1. Create a worksheet similar to Table 3-16 to perform your calculations.
Table 3-16: Collimator iris diameter - displayed image diameter = difference.
Field size Collimator iris diameter Displayed image diameter Difference
MAG1 (value from step 6) (value from step 3) (calculated value)
MAG2 (value from step 11) (value from step 8) (calculated value)

Table 3-17: Collimator iris specifications.


System type MAG1 difference MAG2 difference
9" < 12 mm < 9 mm

2. Remove the bore site tool from the collimator.


3. Click the MAG button on the C-Arm to switch to MAG1 mode, and then take a MAG1 shot and
measure the diameter of the image on the monitor using the ruler tick marks on the UBAT
image. For the example shown in the Figure 3-32, the diameter is 194 millimeters. This is your
displayed image diameter. Record this reading in your worksheet copy of Table 3-16.
4. From UtilitySuite, open the Collimator/Camera Setup screen. Click the Calibrate MAG Modes
button and, when the popup window for changing the MAG mode to Normal is visible in
UtilitySuite, click the MAG button on the C-Arm to switch to Normal mode.

Figure 3-32: MAG1 fluoro image. Figure 3-33: MAG1 collimator iris leaves.

3-37
3. Adjustment and calibration
5. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG1 mode.
6. Record the X-ray field size for the MAG1 collimator. This is measured by using the tick marks
on the rulers of the UBAT that connect two flat portions of the collimator iris leaves. Take an
average of two measurements taken at right angles from each other. For the example shown
in Figure 3-33, the X-ray field size (collimator iris size) is 204 mm. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-16.
7. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).
8. Click the MAG button on the C-Arm to switch to MAG2 mode, and then take a MAG2 shot and
measure the diameter of the image on the monitor using the ruler tick marks on the UBAT
image. For the example shown in Figure 3-34, the diameter is 145 mm. This is the displayed
image diameter. Record this reading in your worksheet copy of Table 3-16.
9. From UtilitySuite, open the Collimator/Camera Setup screen. Click the Calibrate MAG Modes
button and while the popup window for changing the MAG mode to Normal is visible in
UtilitySuite, click the MAG button on the C-Arm to switch to Normal mode.

Figure 3-34: MAG2 fluoro image. Figure 3-35: MAG2 collimator iris.

10. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG2 mode.
11. Record the X-ray field size for the MAG2 collimator. This is measured by using the tick mark
rulers of the UBAT that connect two flat portions of the collimator iris leaves. Take an average
of two measurements taken at right angles from each other. For the example shown inFigure
3-35, the X-ray field size (collimator iris diameter) is 156 millimeters. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-16.
12. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).

3-38
3. Adjustment and calibration
13. Referencing your worksheet copy of Table 3-16 for MAG1 and MAG2 modes, subtract the
diameter of the displayed image from the X-ray field size (collimator iris diameter) of the
corresponding MAG Mode. Calculate the difference and ensure the results meet the criteria in
Table 3-17.

Note: If any of the verification steps fail, perform a Beam Alignment.

Clipping check:
1. Check for clipping with C-Arm at 45 degrees and 90 degrees.
2. Turn Negate and AutoHisto on the Workstation keyboard, and then take continuous fluoro in
NORMAL, MAG1, and MAG2 as you rotate the camera 360 degrees in each mode. Use the tick
marks on the UBAT tool as shown inFigure 3-36 to ensure that the clipping is within
specifications for all modes per Table 3-18.
Table 3-18
System type Normal clipping MAG1 clipping MAG2 clipping
9" < 2 mm < 2 mm < 3 mm

Figure 3-36: MAG2 clipping check.

Note: If this verification step fails, perform a Beam Alignment.

Collimator preview lines check:


1. Move the collimator iris and leaves without making a fluoro exposure. Verify that the
collimator preview circle and lines are displayed on the left Monitor, fluoro and verify that the
preview circle and lines and the actual collimated image line up within 13 mm of each other.
Measure using the UBAT.

Note: It may be easier to use a dry erase marker to mark the preview lines prior to taking a fluoro
shot. If the preview circle and lines are not seen, or are more than 13 mm out of position,
calibration of the collimator is required. Refer to calibration procedure in this document.

3-39
3. Adjustment and calibration
2. Without fluoro, rotate the camera and verify that the camera rotation symbols appear and
move continuously during camera rotation. The image on the left Monitor should
automatically change to the new rotational setting when the camera rotation button is
released.

Note: If the camera rotation preview symbols are not seen or do not rotate in the correct direction,
calibration of the camera rotation is required. Refer to beam alignment calibration procedure
on page 3.5.5 of this Update.

3. Disconnect UtilitySuite.
This completes the Beam Alignment Verification.

3.6.3 Beam alignment calibration


It is necessary to perform a beam alignment if any of the previous verifications failed or if the tube,
Image Intensifier, collimator, or camera has been replaced. After completion of the Beam Alignment
in this section, perform the Beam Alignment Verification.

WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.

WARNING Tasks involve potential exposure to blood borne pathogens. Use Universal
Precautions including rubber/nitrile gloves.

CAUTION The following procedure is critical to the safe operation of the C-Arm. Improper
adjustment may cause premature failure of major system components.

CAUTION The following procedures require you to handle devices susceptible to damage from
electrostatic discharge (electrostatic discharge). Take appropriate measures to avoid
equipment damage.

Optical centering adjustment

UBAT Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-37.

3-40
3. Adjustment and calibration

Figure 3-37: C-Arm at 0 degrees.


2. Remove the cover from the X-ray tube to access the collimator assembly.
3. Without removing the secondary collimator ring, attach the Bore Sight Tool to the collimator
as shown in Figure 3-38.

Figure 3-38: Bore site tool mounted on collimator.


4. Attach the UBAT to the Image Intensifier.
5. Verify that the UBAT is properly positioned by confirming that all three legs are snug against
the side of the Image Intensifier.

3-41
3. Adjustment and calibration
6. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks from the
UBAT are displayed in an X on the monitor.

Camera decentration (optical centering) adjustment:


1. Rotate the camera fully counter clockwise to the stop, and then slightly back off the stop.
2. During a MAG2 fluoro exposure, use a Dry-Erase marker to make a dot on the left monitor at
the center of the UBAT. Rotate the Camera to 90 degrees, 180 degrees and 270 degrees and
mark the UBAT center at each camera rotation angle as illustrated in Figure 3-39.

Figure 3-39: UBAT center:


1 = full CCW mark
2 = +90 degrees CW mark
3 = rotational center of the camera
4 = +180 degrees CW mark
5 = +270 degrees mark
3. Using a straight edge, draw a line between the 0 degrees mark and the 180 degrees mark,
and then draw a line between the 90 degrees mark and the 270 degrees mark. The
intersection of the two lines is the rotational center of the camera. If the Rotational Center is
not within 3 mm of the center of the UBAT, you must adjust to within 3 mm.

Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.

4. If adjustments are necessary, loosen the three securing screws, the screw holding the copper
Heat Sink Strap, and the four screws securing the TEC Cooler Bar as shown in Figure 3-40.

Note: Loosen the screws just enough to make adjustments. If you loosen the screws too much, there
will be too much play in the camera and tightening the screws will throw off your
adjustments.

Note: Not all cameras have a TEC Cooler Bar.

3-42
3. Adjustment and calibration
5. Adjust the X and Y-Axis Decentration Screws in the Camera Assembly to align the center of the
UBAT to the optical center. Figure 3-41 shows the locations of the Decentration screws.
6. Retighten all the securing screws loosened in Step 4 of Camera Decentration Adjustment.

Figure 3-41: Aligning the camera optical


centering:
Figure 3-40: Camera assembly screw
1 = camera decentration
locations:
adjusting screws
1 = screws securing the TEC 2 = standoff
cooling bar
2 = screws securing the camera
screws centering mechanism
3 = screws securing the TEC
cooling bar
4 = screw securing the camera
heat sink strap
5 = screw securing the camera
center mechanism

Note: You may need to remove a standoff, like the one in Figure 3-41, in order to gain access to the
adjustment screw.

Decentration verification:
To verify that Mechanical Decentration Deviation is <3 mm:
1. During a MAG2 fluoro exposure, rotate the camera from stop to stop. Observe the UBAT
pattern, verifying that the center of the image does not deviate from within the 3 mm
diameter circle and is centered on the UBAT.
2. If the center of the image deviates from within the 3 mm diameter circle, repeat the Camera
Decentration Adjustment process.
3. Remove all the marks from the monitor.

3-43
3. Adjustment and calibration

Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.

Normal mode calibration:


1. Remove the collimator cover.
2. Loosen the collimator setscrews on the collimator Assembly. Refer to Figure 3-29 in the
Filmless Verification section for the location of the setscrews.
3. Using the C-Arm Control Panel, select Normal mode.
4. Turn on Negate on the Workstation keyboard.
5. Click Calibrate Normal Mode in UtilitySuite. When the “Position Shutter Leaves” window
appears, take a Normal fluoro shot and adjust the X-axis screw on the collimator until you see
the secondary collimator ring on the Monitor. Take a normal fluoro shot and adjust the X-axis
screw on the collimator until you see the secondary collimator ring on the monitor.
6. While making a Normal Mode fluoro exposure, use the control panel to position the collimator
shutter leaves so they are open just to the radius of the secondary collimator ring and back
off slightly (rotate the collimator to find the leaf that is closest to the center). Figure 3-42
shows the flow for normal mode collimator calibration.

Note: For single leaf collimators, use the concave radius of the shutter leaf and line it up with the
secondary collimator ring.

7. Click OK when done.

Figure 3-42: Flow for Normal mode collimator calibration


Flow for normal mode collimator calibration:
1 = viewable image
2 = secondary collimator ring in field of view
3 = collimator shutter leaf in field of view
4 = shutter leaves opened just enough to go out of field of view
5 = iris in field of view
6 = iris leaves opened just enough to go out of field of view

3-44
3. Adjustment and calibration
8. While making a Normal Mode fluoro exposure, use the buttons on the control panel to
position the collimator iris blades just inside the view of the secondary collimator ring (ideally,
you want to see the shadow of the blades, not the blades themselves). Click Ok when done.
9. Click File > Save > To System > Both. Reboot the system when prompted in UtilitySuite.

Collimator centering:
Verify centering as follows:
1. Attach the bore site tool to the collimator.
2. Select MAG2 and make an exposure, the collimator should be centered as shown below.
3. The white dot in the center of the left screen should be centered on the crosshairs (Figure 3-
43) of the UBAT.

Figure 3-43: Collimator mechanical centering.


Mechanically center collimator as follows:
1. With the bore site tool attached to the collimator, loosen the collimator setscrews located as
shown in Figure 3-44.

Figure 3-44: Adjustment of collimator centering:


1 = collimator setscrews
2 = collimator adjusting screws
3 = bore sight tool

3-45
3. Adjustment and calibration
2. Center the collimator in reference to the beam alignment tool using the collimator adjusting
screws.
3. When the collimator is centered properly, tighten the collimator setscrews.
4. Remove bore site tool.

MAG mode iris calibration:


1. Connect to the system using UtilitySuite.
2. Ensure the system is in Normal fluoro mode, and then click Calibrate MAG Modes and follow
the UtilitySuite prompts.
3. When sizing the iris for the MAG Modes, use the control panel buttons to position the
Collimator iris blades so that the UBAT scale measures the appropriate value for each MAG
Mode. The values given below are the diameter of the iris in MAG1 and MAG2. These numbers
represent the measurement across the iris and should be made between the center of the flat
portion of the iris as illustrated in Figure 3-45.
l 9" Image Intensifier - 120 mm for MAG2 and 160 mm for MAG1
Follow the instructions in UtilitySuite. When done sizing, click OK.

Note: Take note of the new Collimator iris diameters sizes (X-ray Field size) for MAG Modes. These
values are used when you perform the steps in the Image Intensifier Sizing Adjustment
section.

Figure 3-45: Illustration of measurement during MAG mode iris calibration.


Orient the tool so that the rulers intersect the flat portions of the collimator iris (arrows).
4. Click File > Save > To System >Both. Reboot the system when prompted in UtilitySuite.

Calibrate stops using UtilitySuite:


1. Connect to the system using UtilitySuite.
2. Select Collimator/Camera Setup.
3. Click Calibrate Stops. It takes approximately two minutes to complete this part of the
calibration.
4. Click File > Save > To System > Both. Reboot the system when prompted in UtilitySuite.

3-46
3. Adjustment and calibration

Camera electronic centering using UtilitySuite:


1. Connect to the system using UtilitySuite.
2. Select Collimator/Camera Setup, and then click Enable Camera Adjustment.
3. Take a MAG2 fluoro shot. Adjust the X- and Y-Axis Fine Camera Adjustment Bars in UtilitySuite
to center the UBAT Image inside the Circular Mask. Accomplish this by comparing the outside
limits of the mask to the largest visible diameter on the UBAT.
4. Click Disable Camera Adjustment, and then click File > Save > To System > Both. Reboot
the system when prompted in UtilitySuite.

Image Intensifier sizing adjustment (Normal, MAG1, MAG2):


1. Calculate the required displayed image diameter sizes for each of the three fluoro modes
(Normal, MAG1, and MAG2) by subtracting the appropriate number in Table 3-19, from the
corresponding X-ray Field (beam diameter) sizes. The Normal X-ray field (beam diameter) size is
as found during the Beam Alignment Verification. The X-ray field size is found in Table 3-14
and Table 3-16. For the MAG Modes X-ray field (beam diameter) sizes, use the values noted in
the MAG Mode iris Calibration section.

Note: If verification was not performed and the normal X-ray field size is not available, set the Image
Intensifier size to a nominal value. The nominal value for a 9-inch Image Intensifier is 216 mm.
Set the Image Intensifier size as close to the nominal value as possible without introducing
any clipping.

Table 3-19
System type Number subtracted Number subtracted Number subtracted
for Normal for MAG1 for MAG2
9" 9 mm 9 mm 7 mm

2. Starting with Normal mode, make a fluoro exposure and adjust the Image Intensifier so that
the required displayed image diameter size calculated previously is displayed just within the
Digital Mask as shown in Figure 3-46. Use the tick marks on the UBAT rulers. Repeat this step
for MAG1 and MAG2.

Figure 3-46: MAG1 mode diameter size.

3-47
3. Adjustment and calibration
1. With the Image Intensifier positioned down as shown in Figure 3-47, adjustment
potentiometer C is at the top, and B and A are below it, in order:
a. If present, set # 1 of SW1 to the off position.
b. Adjust potentiometer “A” for sizing.
c. Adjust potentiometer “B” focus for optimum center resolution.
d. Adjust potentiometer “C” for best center and edge resolution (only if necessary).

Figure 3-47: Image Intensifier power supply:


C = edge
B = focus
A = sizing
e. Readjust potentiometer “B” (always the last adjustment).
2. If necessary, when complete, set #1 of SW1 to the on position.

Note: Older power supplies have switches as shown in Figure 3-47.

Resolution check:

Note: Resolution measurement is subjective, even when using the converging line-pair tool. In order
to minimize the effects of moiré pattern interference in the area of interest, the tool may be
shifted slightly from the position shown in the diagram above.
Resolution is measured at GE OEC as follows: The converging lines are observed (from wider
to narrower separations) until approximately 50% of the converging line-pairs disappear. If
the line-pairs disappear for a short distance and 50% (or more) reappear, that pattern is
viewed again, further along, until 50% of the pairs disappear.

1. Place the converging line pair tool on the Image Intensifier as shown in Figure 3-48 with the
converging end near the center of the Image Intensifier and at a 45 degrees angle to the
Image Intensifier grid.

3-48
3. Adjustment and calibration

Figure 3-48: 45 degrees angle to Image Intensifier grid:


1 = Image Intensifier grid
2 = camera H-scan
2. Rotate the camera to place the tool on the monitor in the same relative position as placed on
the Image Intensifier (in that position, the camera's horizontal scans are at right angles to the
Image Intensifier grid).
3. Take a fluoro shot. Verify resolution is equal to or better than the specifications listed in
Table 3-20.
Table 3-20
MAG mode Line pairs/mm
Normal 2.3
MAG1 3.2
MAG2 3.8

4. Readjust, if necessary, sizing potentiometer “A” and focus potentiometer “B” as necessary for
correct displayed image sizing and optimum resolution.
5. Repeat the process for MAG1 and MAG2, using MAG1 mode/MAG1 Diameter Size and MAG2
mode/MAG2 Diameter Size, respectively. If necessary, move the converging line pair tool
toward the center of the Image Intensifier when checking resolution.

Repeat beam alignment verification:


To verify Beam Alignment, repeat the instructions in the appropriate Beam Alignment Verification
section.

3.7 Camera iris


WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.

3-49
3. Adjustment and calibration

3.7.1 Camera iris stop verification


Setup:
1. Power down system.
2. Ensure that the collimator cover and Image Intensifier X-ray grid are in place on the system.
3. Remove camera cover.
4. Loosen CCD camera EMI shield band clamp and without disconnecting any wiring, carefully
lift the EMI shield off so camera iris stops (Figure 3-4) can be accessed.
5. Place two 1-millimeter copper filters on the collimator cover so that the entire X-ray beam
passes through it.
6. Attach a dosimeter ion chamber to the center of the focus grid on the Image Intensifier.
7. Set the field size to NORMAL and Auto Technique.
8. Connect to the system with UtilitySuite. Select RUT.
9. Using UtilitySuite verify that the Generator Sync rate is 30 Hz and the Domestic ABS table is
selected.

Note: If Sync Rate and ABS table settings are different, temporarily change them to 30 Hz and
Domestic ABS to verify or calibrate the Camera Iris.

10. Select the Collimator/Camera Setup form.


11. Click the Calibrate Stops button.
12. Perform the Open iris stop and Closed iris stop calibration instructions that follow.

3.7.2 Open iris stop verification


1. While making NORMAL Field Auto fluoro exposures, verify with the dosimeter that the Image
Intensifier entrance dose rates in Table 3-21 are produced.
Table 3-21
Image Intensifier Domestic ABS
9” 39±3 μGy/minute or
4.5± 0.3 mR/minute

2. If the verification values are not in specification, perform the iris calibration procedure.

3.7.3 Closed iris stop verification


1. While making a Normal Field Auto fluoro exposure, manually move the iris to its closed stop
and verify that the Image Intensifier entrance dose rates in Table 3-22 are produced.

3-50
3. Adjustment and calibration
Table 3-22
Image Intensifier Domestic ABS
9” 70±9 μGy/minute or
8.0± 1.0 mR/minute

2. If the verification values are not in specification, perform the iris calibration procedure.
3. Check the functionality of the Snapshot feature by manually moving the iris to its open stop.
Select Snapshot mode and while taking a Snapshot verify that the iris stop goes to the closed
iris position. When the shot terminates, the iris should open.
4. Reinstall covers and torque Camera hat cover 5/16” band clamp.
5. Remove copper filters and dose chamber once the system passes verification.

3.7.4 Camera iris stop calibration


Setup:
1. Power down system.
2. Ensure that the collimator cover and Image Intensifier X-ray grid are in place on the system.
3. Remove camera cover.
4. Loosen CCD camera EMI shield band clamp and without disconnecting any wiring, carefully
lift the EMI shield off so camera iris stops can be accessed.
5. Using UtilitySuite verify that the Generator Sync rate is 30 Hz and the Domestic ABS table is
selected.

Note: If Sync Rate and ABS table settings are different, temporarily change them to 30 Hz and
Domestic ABS to verify or calibrate the Camera Iris.

6. Place a dosimeter ion chamber/dose detector in the center of the X-ray beam.
7. Place two 1-millimeter copper filters on the collimator cover so that the entire X-ray beam
passes through it.
8. Set the field size to NORMAL and Auto Technique.

3.7.5 Open iris stop calibration


1. Loosen the open iris stop lobe setscrew using a #6 flute Bristol Spline tool as shown in
Figure 3-49.

Note: Do not attempt to loosen the setscrew using a hex wrench.

3-51
3. Adjustment and calibration

Figure 3-49: Open iris stop setscrew:


1 = iris stop
2 = open iris stop setscrew
2. While making a Normal Field Auto fluoro exposure, manually open or close the iris to obtain
the appropriate Image Intensifier entrance dose rates as listed in Table 3-23.
Table 3-23
Image Intensifier Domestic ABS
9” 39±3 μGy/minute or
4.5± 0.3 mR/minute

3. Without moving the position of the iris gear, swing the open iris stop lobe up against the iris
stop post and tighten the set-screw as shown in Figure 3-50.

3.7.6 Closed iris stop calibration


1. Loosen the closed iris lobe stop setscrew using a #6 flute Bristol Spline tool (see above picture).
2. While making an Auto fluoro exposure in the Normal Magnification mode, move the iris gears
to obtain the Image Intensifier input dose in Table 3-24.
Table 3-24:
Image Intensifier Domestic ABS
9” 70±9 μGy/minute or
8.0± 1.0 mR/minute

3. Without moving the position of the iris gear, swing the closed iris lobe stop up against the iris
stop post and tighten the set-screw as shown in Figure 3-50.
4. Repeat the iris Stop Verification procedure in the previous section.
5. After completing the calibration, through UtilitySuite, in the Collimator/Camera Setup page,
click the 'Get Camera Iris Stops' button to save the end stop positions. Failure to perform this
step will result in a Camera Iris Error message on every system boot.
6. Reinstall covers and torque Camera hat cover 5/16" band clamp.
7. Remove copper filters and dose chamber.

3-52
3. Adjustment and calibration

Figure 3-50: Closed iris stop setscrew:


1 = closed iris stop setscrew
2 =iris stop

3.8 Monitor light settings corrections


The following light settings replace those found in the Monitor Light Settings section of the C-Arm
Service Manual.
Minimum light settings
Black panel light level White panel light level
0.70 to 0.90 fL 138 to 162 fL

Maximum light settings


Black panel light level White panel light level
1.05 to 1.35 fL 193 to 227 fL

3.9 Light source calibration/verification corrections


The following luminance specifications replace those found in the Light Source Verification/
Calibration section of the 8800 C-Arm Service Manual.
Light source settings
Low position setting High position setting
1.53 to 1.87 fL 18.9 to 23.1 fL

3-53
3. Adjustment and calibration

3.10 Light sensor calibration/verification corrections


The following luminance specifications replace those found in the Light Sensor Verification/
Calibration section of the 8800 C-Arm Service Manual.
Simulated minimum light settings
Black panel light level White panel light level
0.70 to 0.90 fL 138 to 162 fL

Simulated maximum light settings


Black panel light level White panel light level
1.05 to 1.35 fL 193 to 227 fL

3.11 Shelf-fit check and adjustment


1. Ensure that the front cover is on the Workstation and both side covers are off.
2. Make sure the lower shelf is aligned with the shelf opening in the Workstation front cover. The
front edges of the shelf opening should be approximately even (or flush) with the edges of the
front cover shelf hole.
3. If the shelf is misaligned or if the shelf is not flush to the front cover, loosen the adjustment
screws shown in Figure 3-51 for either vertical or horizontal adjustment. Move the shelf to a
position even (or flush) with the edges of the front cover shelf hole and tighten the screws.

Note: Additional movement may be gained by loosening all shelf adjustment screws.

Figure 3-51: Shelf adjustment screws:


1=Horizontal adjustment
2=Vertical adjustment

3-54
4. Replacement

4. Replacement

4.1 Torque values


When replacing assemblies on the 8800 System, refer to Table 4-1 and Table 4-2 for proper torque
specifications.

Note: The values in the Tables apply unless specific torque values are provided in the replacement
procedure or in the Specific Assembly Torque Specs in Table 4-2.

Table 4-1: Torque for fasteners.

Torx head
Socket head cap
Stainless machine screw
Grade 2 Grade 5 Grade 8 screws, heat
steel with crest cup
treated
washer
Size in·lbs NA NA in•lbs in•lbs in•lbs
2-56 1.6±0.5 NA NA 5±1 2.5±0.5 NA
4-40 3.2±0.5 NA NA 10±1 5±1 6±1
6-32 6.4±1 NA NA 19±2 10±1 12±1
8-32 11±1 NA NA 34±3 17±2 22±2
10-32 18±2 NA NA 55±6 27±3 30±3
NA NA ft•lbs ft•lbs ft•lbs ft•lbs NA
1/4 - 20 Do not 6.5±1 9±1 10±1 5±1 NA
use
5/16 - 18 NA 13±1 18±2 20±2 10±1 NA
3/8 -16 NA 24±2 35±4 36±4 18±2 NA
7/16 -14 NA 38±4 55±6 58±6 30±3 NA
1/2 -13 NA 58±6 80±8 88±9 44±4 NA
5/8 -11 NA 110±11 170±17 170±17 85±9 NA

Table 4-2: Specific assembly torque specs.

Assembly Component Torque specification


Isolation transformer 7/16“ inner and outer nuts 15-55 in•lbs
C-Arm camera hat cover 5/16“ band clamp 82.5±2.5 in•lbs

4-1
4. Replacement

4.2 8800 System Loctite points


Loctite (thread locker) should be applied to the following fasteners when service or replacement is
required:
l Workstation:
n Caster Bolts
You also need the following tools to complete this Instruction:
l Torque wrench, capable of 9-12 ft•lbs.
l 1/2" socket.

4.2.1 Workstation caster bolts


This section starts at the installation phase of the caster installation and assumes that the necessary
Workstation covers, the brake pedal components, and damaged caster wheel have already been
removed (see applicable service manual for details).
1. Clean the threads of the M8 x 1.25 bolt.
2. Apply several drops of Loctite 242 to approximately half of the cleaned threads, starting at
the tip.
3. Insert the replacement caster wheel into the Workstation chassis.
4. Thread the M8 x 1.25 bolt into the caster shaft through the tubular opening in the chassis as
shown in Figure 4-1 and Figure 4-2.
5. Using a 1/2" Socket, tighten the M8 x 1.25 bolt to 11 ft•lbs ± 1 ft•lbs.
6. Complete the rest of the repair using the appropriate service manual.

Figure 4-1: Bolt location inside tubular chassis. Figure 4-2: Subject bolt installed.

4-2
4. Replacement

4.3 Certified component labeling


Ensure that applicable labeling and reporting activities are followed upon replacement of the
following certified components found in X-ray-producing products manufactured or supported by
GEHC-Surgery:
l X-ray tubes
l Image Intensifiers
l X-ray film cassettes

4.4 Software Installation


The following instructions explain how to install system software using the Simplified Install Manager
(SIM) floppy disk and UtilitySuite version 7.4.20 or later.

Manpower requirements:
l 1 person, 2.0 hours.

Special tools:
l FSE standard tools.
l Laptop service computer with UtilitySuite version 7.4.20 or later installed.
l External keyboard.
l Debug monitor or equivalent.
l Electrostatic discharge kit.
l RUS cable.
l 5331224-01 Hard Disk Drive Format floppy disk.
l 00-883890-05 SIM disk.

Note: USB to Serial adapter will be necessary if the laptop does not contain a serial port.

4.4.1 Backup Configuration and Logs


Note: After performing any calibrations or configuration changes to the system the system con-
figuration files (*.rtg and *.rtw) must be backed up. Follow the procedure below to back up the
files, both on the system and on a removable media.

Note: This step is performed to back up configuration files, if possible.

Note: When backing up and restoring configuration files with UtilitySuite, make note of the AE Title
shown on the Network Configuration screen. If the AE Title consisted of 16 characters, it will
be truncated to 15 characters when restored. Ensure that the AE Title is properly restored.

4-3
4. Replacement

Note: All images will be permanently lost if they are not archived. Check with the customer to find
out whether they would like any of the images on the system backed up.

1. In Windows, open Network Connections from the Control Panel (typically


Start->Control Panel->Network Connections).
2. If the laptop has a switch to control the wireless card, use the switch to disable the wireless
card. If it does not, then in the Network Connections screen, right click on Wireless Network
Connection and choose Disable.
3. Right click Local Area Connection and select Properties.
4. Scroll down and select Internet Protocol (TCP/IP) and click Properties.
5. Select Use the following IP address and enter the following values:
l IP address: 169.254.0.10
l Subnet mask: 255.255.0.0
6. Click OK at the Internet Protocol (TCP/IP) Properties dialog.
7. Close the Local Area Connection Properties dialog.
8. Connect the UtilitySuite cable between the Workstation ARCNET port and the laptop serial
port.
9. Connect the crossover cable between the Workstation and the laptop.
10. Launch UtilitySuite.
11. Click the RUT button to display the RUT forms.
12. If the product listed at the top of the tree view is not 8800, change the product in UtilitySuite
to 8800 by choosing the File->New->8800.
13. Click the Connect/Disconnect X-ray system button.
14. Click the Connect Serial button to establish a connection with the system.
15. Click Yes at the prompt about updating forms.
16. Save both the Workstation and Generator files to the laptop hard drive by selecting
File->Save->To File->Both Files. Save the files to a laptop location that you will remember
as being associated with this system.

4.4.2 Retrieve Log Files


Setup:
1. Connect the UtilitySuite cable between the serial port on the laptop and ARCNET port on the
Workstation.
2. Connect the crossover cable between the laptop and the Workstation.
3. Launch UtilitySuite.
4. Click on the RUT button to display the RUT forms.

4-4
4. Replacement
5. If the product listed at the top of the tree view is not 8800, change the product in UtilitySuite
to 8800 by choosing the File->New->8800 menu items.
6. Click the Connect/Disconnect X-ray system button.
7. Click the Connect Serial button to establish communication between the laptop and the
Workstation.
8. Click the Yes button at the prompt about updating forms.
9. Insert the SIM floppy into the floppy drive at the back of the Workstation.
10. Reboot the Workstation.

Note: UtilitySuite will lose communication to the Workstation. This is normal. DO NOT exit UtilitySuite
nor RUT.

11. Once the Workstation is fully rebooted, as indicated by the display of a SIM version on the
Workstation monitor, click the File Transfer button in UtilitySuite as shown in Figure 4-3.

Figure 4-3: File Transfer button in UtilitySuite.


12. Click the OK button in the Confirmation dialog box shown in Figure 4-4.

Figure 4-4: File transfer confirmation dialog box.


13. Click the Next button in the screen shown in Figure 4-5.

4-5
4. Replacement

Figure 4-5: File Retrieval Wizard Welcome dialog box.


14. Click the Next button in the screen shown in Figure 4-6.

Figure 4-6: Equipment Setup dialog box.


15. Click the OK button at the popup dialog box shown in Figure 4-7.

Figure 4-7: Insert SIM Floppy dialog box.

Note: The Log files will begin transferring from the Workstation to the laptop.

16. Note the location and name of the log file package as shown in Figure 4-8.

4-6
4. Replacement

Figure 4-8: Log file retrieval finish dialog box.


17. Click the Finish button to exit.
18. The next time a connection to the GE network is established, upload the created log file
package(s):
l from: the location indicated above in the Finish screen
l to: \\oeclogparser.am.health.ge.com\serviceincoming
19. Disconnect the crossover and ARCNET cables.

4.4.3 Erase the Generator's flash memory


1. Turn on the system.
2. Connect the UtilitySuite cable between the serial port on the laptop and ARCNET port on the
Workstation.
3. Connect the crossover cable between the laptop and the Workstation.
4. Launch UtilitySuite.
5. Click on the RUT button to display the RUT forms.
6. If the product listed at the top of the tree view is not 8800, change the product in UtilitySuite
to 8800 by choosing the File->New->8800 menu items.
7. Click the Connect/Disconnect X-ray system button.
8. Click the Connect Serial button to establish a communication connection between the
laptop and the Workstation.
9. Click the Yes button at the prompt about updating forms.
10. Click Connect->Properties and select all the available nodes to erase.

Note: 1k x 1k WS node will be grayed out and will not be selectable.

4-7
4. Replacement
11. Click Erase Program Flash for selected Nodes.
12. UtilitySuite displays: "Are you sure you want to erase the program flash for the selected
nodes?" Select Yes.
13. UtilitySuite displays: "Lost connection to system." Click OK.
14. Ensure that all check boxes but the Service Node check box are now cleared.

Note: This confirms that the node’s flash memory was erased. The Service Node will still be checked
since the system has no way to return a message back to UtilitySuite once the Service Node's
flash memory was erased.

15. Click OK on the Connections dialog box to close it.


16. Turn off the system. Do not turn it back on until instructed to do so. (The nodes will be
reloaded after software is installed).

4.4.4 Hard Drive Format


The Hard Disk Drive Format should be used prior to loading software onto the system hard drive.

Note: Brand new solid-state hard drives will have to have the format procedure executed twice. The
first execution will initialize the hard drive, while the second one will format the hard drive.

Note: Prior to formatting a customer's hard disk drive, back up any necessary data including
images, log files, calibration files, and document system configuration (this could include, but
is not limited to customer preferences, DICOM settings, etc.).

WARNING Electrical circuits inside the equipment use voltages that are capable of causing
serious injury or death from electrical shock, or damage to the equipment. Use
appropriate precautions.

CAUTION To prevent electrostatic discharge damage, ensure that you are properly grounded with
a grounded wrist strap before handling any electrostatic discharge electronic sensitive
components.

Setup:
1. Disconnect the AC Power Cord.
2. If required, perform LOTO using the appropriate system specific LOTO procedure.
3. Connect the external keyboard and debug monitor to the Workstation.
4. Re-connect the AC Power Cord.
5. Insert the Hard Disk Drive Format disk into the Workstation floppy drive.

4-8
4. Replacement

Format the hard disk drive:


1. Turn on the system.
2. On the keyboard, select Y when prompted on the debug monitor to Reformat Hard Drive?

Note: If Y is not selected within 6 seconds the system will automatically run chkdsk. Once chkdsk is
either complete or if it runs for more than 30 seconds, reboot the system to restart the Hard
Disk Drive Format procedure.

1. Press any key on the external keyboard to allow the format process to continue.
2. When the message: WARNING: ALL DATA ON NON-REMOVABLE DISK DRIVE C: WILL BE
LOST! Proceed with Format (Y / N)? appears, select Y > Enter. The Hard Drive will begin to
format.
3. Press any key when prompted (this occurs multiple times) until A> appears.

Note: Remember for brand new solid-state hard drives to perform this formatting process twice.
The first time initializes the drive, the second time formats it.

Hard disk drive format verification:


1. Verify that amount of free space is greater than 2,000,000,000 bytes on the debug monitor as
shown in Figure 4-9.

Figure 4-9: Hard Drive Format Verification.


2. If the amount of free space is greater than 2,000,000,000 bytes, shut the system down and
remove the Hard Disk Drive Format disk. If the amount of free space is less than
2,000,000,000 bytes:

4-9
4. Replacement
l Order a replacement drive
l Turn off the system
l Remove the Hard Disk Drive, and
l Follow proper procedures for Hard Disk Drive disposal

4.4.5 Load Software


1. Insert the Simplified Install Manager (SIM) floppy disk into the back of the Workstation.
2. Insert the system software CD into the laptop.
3. Connect the Ethernet cable between the laptop and the system.
4. Turn on the system. Allow the system to fully boot. The Workstation will be fully booted when
the Workstation monitor displays the SIM version.
5. Launch UtilitySuite from the laptop.
6. Click the SIM button on the toolbar.
7. Follow the prompts in UtilitySuite to install software from the system software CD.
8. When asked to Choose Installation, click the Select Installation button.
9. Browse to the CD drive on the laptop and click OK.
10. Choose the software version to install and click OK.
11. Continue to follow the prompts in UtilitySuite.
12. Once files are downloaded from the CD to the system, a pop-up will appear stating so. Click
Finish.
13. Remove the SIM floppy disk.
14. Reboot the system.
15. After the flash memory is rebuilt, you will see a message on the Workstation monitor
indicating that a reboot is necessary. Reboot the system.
16. Upon completion of reboot, clear any error messages from the Workstation monitor and
Table control panel. You will see DATA ERROR displayed on the table control panel.
17. Reboot the system again.
18. Close UtilitySuite.

4.4.6 Restore Configuration


1. Ensure the Workstation is booted completely.
2. Connect the ARCNET cable to the system and laptop if not already connected.
3. Open UtilitySuite.
4. Connect to the system with UtilitySuite.

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4. Replacement
5. Select Yes at the prompt to update forms.
6. Click File->Open From File->Both. Select the backup files that you saved from the system at
the start of this Procedure.
7. Restore these files to the system by clicking File->Save to system->Both. Follow the
onscreen prompts to complete this process.
8. Remove the calibration removable media from the back of the Workstation.
9. Reboot the system for files to take effect.
10. Copy the system configuration files to the calibration removable media and replace it to back
of the Workstation.

Check wireless:
1. If the laptop has a switch to control the wireless card, use the switch to enable the wireless
card.

If it does not, then in the Network Connections screen, right click on Wireless Network
Connection and choose Enable.
2. In Windows, open Network Connections in the Control Panel (typically
Start->Settings>Control Panel->Network Connections).
3. Right click on Local Area Connection and select Properties.
4. Scroll down and select Internet Protocol (TCP/IP) and click Properties.
5. Select Obtain an IP address automatically.
6. Click OK.
7. Close the Local Area Connection Properties dialog.
8. Remove the SIM floppy from the back of the Workstation.
9. Turn off the system.

4.4.7 Test and Calibration


1. Reboot the system.
2. Confirm that the language displayed on the Workstation is correct as per the system location
customer setting.
3. Touch the right monitor screen at multiple locations and confirm that the touch screen is
functional.

4-11
4. Replacement

4.5 Backup and Restore Configuration Files


4.5.1 Backup
After performing any calibrations or configuration changes to the system the system configuration
files (*.rtg and *.rtw) must be backed up. Follow the procedure below to backup the files, both on the
system and on a removable media.
1. Connect to the system with UtilitySuite.
2. Answer Yes at the prompt about updating the forms.
3. Click File, Save As, To File, Both Files.
4. At the Save box, browse to the location where you want the configuration files saved. Click
Save, once to save the generator data and once to save the Workstation data.
5. Make a backup copy of the Calibration files to the removable media located in the back of the
Workstation.

4.5.2 Restore config files


1. Obtain the configuration backup removable media containing the configuration files from
behind the rear panel.
2. Place the configuration floppy into the service laptop floppy drive.
3. Connect the laptop to the Workstation with UtilitySuite.
4. From the menu select File-Open-From File-Both. Navigate to the floppy drive in the Open
dialog box and select the .rtg file and click Open. When the dialog box opens again select the
.rtw file and click Open. The data from the configuration files should populate the UtilitySuite
forms.
5. From the menu select File-Save-To System-Both. Wait for the save operation to complete,
and then reboot the Workstation.

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4. Replacement

4.6 CCD camera


The CCD camera mounts on the output phosphor end of the Image Intensifier as shown in
Figure 4-10.

Figure 4-10: Image Intensifier and CCD camera components:


1 = Camera cover
2 = EMI shield
3 = CCD camera (with TEC)
4 = Image Intensifier

Manpower requirements:
l 1 person, 1.0 hours.

Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge Kit
l Dosimeter
l 9” beam alignment tool

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4. Replacement

4.6.1 Removing the CCD camera and thermoelectric cooler (TEC) if


installed
WARNING Dangerous voltage levels are present when covers are removed from the C-Arm.

CAUTION To prevent electrostatic discharge damage to both the old and the new CCD Camera,
make sure that you are grounded with a properly functioning wrist strap before han-
dling any electrostatic discharge sensitive electronic components.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

1. Turn off the Workstation and disconnect it from the AC outlet.


2. Remove the interconnect cable from the C-Arm.
3. Turn off breaker CB1 on the C-Arm.
4. Place the C-Arm in a horizontal position so CCD Camera is easy to access.
5. Remove the screws that secure camera cover as shown in Figure 4-11 and Figure 4-10.
6. Disconnect P6 and P7 connectors and 1 sub-D connector (P8) from the EMI Shield.

Figure 4-11: CCD camera (with TEC) removal:


1 = camera cover
2 = EMI shield
3 = CCD camera (with TEC)
4 = Image Intensifier

4-14
4. Replacement

Note: Use a slotted screwdriver or 5/16” nut driver to loosen the clamp that secures the EMI shield
as shown in Figure 4-12.

7. Lift the EMI Shield up and disconnect the wires that run from the EMI shield to the camera.

Figure 4-12: CCD camera EMI shield Figure 4-13: Camera TEC mounting screws
removal. (arrows).

Note: Later CCD Camera models use a digital CCD chip that does not require cooling. A Ther-
moelectric Cooler (TEC) would not be installed on this Camera. Later model Cameras can be
distinguished from earlier versions by the three diagnostic LEDs located on the circuit board.

8. Remove the four 6/32” TORX screws shown in Figure 4-13 that secure the Thermoelectric
Cooler to the Image Intensifier if installed.
9. Remove the three Hex Head screws (black mount) that secure the CCD Camera to the Image
Intensifier.

4.6.2 Replacing the CCD camera and TEC if installed


1. Remove any protective material that comes with new camera. Make sure the lens is clean.
2. If TEC is installed, place a small amount of heat sink compound (88-298900-00) where the
TEC cooler mounts to the Image Intensifier prior to mounting the CCD camera.
3. Mount the CCD Camera to the Image Intensifier with the three 10-32 Hex bolts previously
removed. Add Loctite 222 to the screws and torque to 12 in•lbs ±1 in•lbs.
4. Secure the TEC (If installed) with four 6/32” TORX screws 12 in•lbs ±1 in•lbs previously
removed.

4.6.3 Test and calibration


1. Perform a Camera Iris Calibration and Camera Lens Focus Calibration.
2. Perform a Beam Alignment as described in the Adjustment and Calibration section of the
8800 Service Manuals Update.

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4. Replacement
3. Verify CCD Camera Cooling (if applicable).
4. Reassemble the system, torque the camera hat cover 5/16” band clamp to 82.5 ± 2.5 in•lbs.
5. Verify image rotation while taking an X-ray.

4.7 Collimator assembly


The collimator mounts over the X-ray tube aperture as shown in Figure 4-14.

Figure 4-14: Collimator assembly:


1 = secondary collimator
2 = collimator assembly

Manpower requirements:
l 1 person, 1.0 hours.

Tools and test equipment needed:


l FSE standard tools
l Digital Multimeter
l Electrostatic discharge Kit
l 9” beam alignment tool

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4. Replacement

4.7.1 Removing the collimator


1. Switch off Workstation power.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

2. Place the C-Arm in a horizontal position so the Collimator is easy to access.


3. Remove the screw caps and screws on the bumper (four screws).
4. Slide the tiny tube head bumper outwards, and remove the collimator cover by lifting it off.
5. Remove the brown connectors TAB 1 and TAB 2 coming from the power board to the sealing
board as indicated Figure 4-15. Also remove the P1 connector from the collimator.
6. Remove four screws that secure the Collimator, and then remove the Collimator. Lift and slide
out the Collimator in the direction indicated in Figure 4-15.

Figure 4-15: Collimator assembly.


7. Remove secondary collimator (lead ring, shown in Figure 4-15).

4.7.2 Replacing the collimator


Note: New collimator will have three spacers that need to be removed.

1. Verify that the primary collimator is place.


2. Transfer the secondary Collimator ring from the removed Collimator to the new Collimator.

Note: Ensure all beam limiting components not included in the new kit are in place on the system
before installing the Collimator.

4-17
4. Replacement
3. Install the new Collimator using the four screws you removed earlier and torque to 12 in•lbs ±
1 in•lbs.

4.7.3 Test and calibration


1. Perform a Beam Alignment as described in this Service Manual Update.
2. Perform Camera Iris Stop Verification.
3. Perform a Dose Area Product (DAP) verification.
4. Perform a Half Value Layer (HVL) Test.
5. Perform the Collimator Test described in this Service Manual Update.

4.8 Image Intensifier


Manpower requirements:
l 2 persons, 2.0 hours.

Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge kit
l C-Arm stop clamp tool
l 9” beam alignment tool

WARNING Dangerous voltage levels are present when covers are removed from the C-Arm.

CAUTION To prevent electrostatic discharge damage, make sure that you are grounded with a
properly functioning wrist strap before handling any electrostatic discharge sensitive
electronic components.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

CAUTION Any time the Image Intensifier or X-ray tube is removed, LOTO must be performed using
the C-Arm stop clamp tool.

4-18
4. Replacement

4.8.1 Removing the Image Intensifier


1. Switch off Workstation power and remove the Workstation power cord from the AC outlet.
2. Rotate the C-Arm to the lateral position with the Image Intensifier facing furthest from the
C-Arm chassis.
3. Lock the C-Arm orbital brake.
4. Secure the C-Arm using the C-Arm stop clamps.
5. Remove the two hex socket screws from the Camera Cover (as shown in Figure 4-16), and
then remove the Camera Cover.
6. Disconnect the P6, P7, and P8 connectors from the Connector Mount on the EMI Shield.
7. Disconnect all connectors from the Image Intensifier's Power Supply that connect from the
HV cable assembly.
8. Using two people, remove the Image Intensifier from the C-Arm by removing the four hex
socket screws that mount the Image Intensifier to the C-Arm, and then lifting the Image
Intensifier from the C-Arm and placing it on a flat surface.

Figure 4-16: Image Intensifier removal, standard C-Arm.

4.8.2 Replacing the Image Intensifier


Note: The following procedures assume you are replacing the old Image Intensifier with a new
Image Intensifier, in which case some components must be swapped from the old Image
Intensifier to the new Image Intensifier.

4-19
4. Replacement

Figure 4-17: Image Intensifier replacement, standard C-Arm:


1 = grid
2 = X-ray grid gasket
3 = band clamp
4 = EMI shield
5 = CCD camera
6 = Image Intensifier
7 = TORX screw
1. Remove the attached Front Weight from the Image Intensifier. Loosen the band clamp on the
bottom of the EMI Camera Shield. Remove the EMI Shield.
2. Remove the counter weight.
3. Loosen the band clamp on the bottom of the EMI Camera Shield, and then remove the EMI
Camera Shield from the Image Intensifier.
4. Remove the CCD Camera from the Image Intensifier as described in the CCD Camera section
of the Replacement section in the 8800 Service Manuals Update.
5. Remove the six TORX screws that secure the X-ray grid and the X-ray grid gasket to the
bottom of the Image Intensifier, and then remove the X-ray grid and X-ray grid gasket from
the Image Intensifier.
6. Attach the X-ray grid gasket and X-ray grid to the bottom of the new Image Intensifier as
shown in Figure 4-17, using the six TORX screws and using Loctite 222, torque to 2 in•lbs ±
0.25 in•lbs.
7. Attach the CCD Camera to the new Image Intensifier as specified in the Camera replacement
procedure of this Service Manual Update.
8. Reassemble the counter weight on the CCD Camera and secure it to the CCD camera with the
six Torx screws. Torque the two 10/32” screws to 30 in•lbs ± 3 in•lbs and the four 6/32”
screws to 12 in•lbs ± 1 in•lbs.

4-20
4. Replacement
9. Attach the new Image Intensifier to the C-Arm using the four hex socket screws. Apply a small
amount of Loctite 242 to each screw and torque to 10 ft•lbs ± 1 ft•lbs (120 in•lbs ± 12 in•lbs).
10. Re-connect J7 and green and yellow ground wire that connects to the Image Intensifier's
Power Supply.
11. Connect the P6, P7, and P8 connectors from the Connector Mount on the EMI Shield.

4.8.3 Test and calibration


1. Perform a Camera Iris Calibration as described in this 8800 Service Manuals Update.
2. Perform a Beam Alignment in the Adjustment and Calibration section of this 8800 Service
Manuals Update.
3. Replace the camera hat cover and torque the 5/16" band clamp.
4. Perform a DAP verification. Perform Film Mode Performance Check and Fluoro Mode
Performance Check.

4.9 Image Intensifier power supply


Manpower requirements:
l 2 persons, 1.0 hours.

Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge kit
l 9” beam alignment tool

WARNING Dangerous voltage levels are present when covers are removed from the C-Arm.

CAUTION To prevent electrostatic discharge damage, make sure that you are grounded with a
properly functioning wrist strap before handling any electrostatic discharge sensitive
electronic components.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

4-21
4. Replacement

4.9.1 Removing the Image Intensifier power supply

Figure 4-18: Image Intensifier power supply removal - standard C-Arm:


1 = hex socket screw
2 = Image Intensifier power supply
3 = Image Intensifier
1. Remove the Image Intensifier by following the removal procedure in the Image Intensifier
section in this Service Manual Update. Figure 4-18 shows the component parts of the Image
Intensifier power supply.

CAUTION In the next step, when the hex socket screw is removed, the screw's standoff and nut, if
applicable, may fall down into the power supply's chamber. To prevent this, hold onto
the standoff and nut when removing the screw.

2. Remove the single hex socket screw that attaches the Image Intensifier Power Supply to the
body of the Image Intensifier.
3. Tag and remove the connectors on the Image Intensifier Power Supply.
4. Carefully lift out the Power Supply from its chamber in the Image Intensifier.

4.9.2 Replacing the Image Intensifier power supply


1. Install the new Power Supply into the Image Intensifier.
2. Re-attach the Image Intensifier Power Supply connectors.

4-22
4. Replacement

4.9.3 Test and calibration


1. Perform the Beam Alignment Verification as described in the Beam Alignment section of the
8800 Service Manuals Update.
2. Perform a Camera Iris Calibration.
3. Reassemble the system, torque the camera hat cover 5/16” band clamp to 82.5 ± 2.5 in•lbs (if
removed).
4. Perform Film Mode Performance Check and Fluoro Mode Performance Check.

4.10 C-Arm power supply PS1 (+5/+12/±15 VDC)


The Power Supply PS1 is located on the left side swing out panel, as shown in Figure 4-19.

Figure 4-19: PS1 location on standard C-Arm:


1 = PS1
2 = PS2

Manpower requirements:
l 1 person, 0.5 hours.

Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge Kit

4-23
4. Replacement

4.10.1 Removing the power supply PS1


WARNING Dangerous voltage levels are present when covers are removed from the C-Arm.

CAUTION To prevent electrostatic discharge damage to both the old and the new PS1 Assembly,
make sure that you are grounded with a functioning wrist strap before handling any elec-
trostatic discharge sensitive electronic components.

1. Turn off the Workstation and disconnect the AC power plug from the AC outlet.
2. Remove the interconnect cable from the C-Arm.
3. Turn off breaker CB1 on the C-Arm.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

4. Remove the C-Arm covers and disconnect the steering coupler.


5. Remove and retain the TORX screws that secure the swing-out panel to left-hand side of C-
Arm chassis.
6. Disconnect P1 from J1.
7. Disconnect P2 from J2.
8. Remove the TORX screw and washer that secure the cable guide on side of PS1. Retain the
screw, and cable guide for reuse.
9. Remove and retain the four TORX screws that secure PS1 to the swing-out panel.
10. Lift PS1 out of C-Arm.

4.10.2 Replacing the power supply PS1


1. Inspect the replacement power supply assembly for any obvious damage or missing
components.
2. Mount the replacement power supply assembly to the chassis swing-out panel and secure
the mounting hardware with the 6/32” screws to 12 in•lbs ± 1 in•lbs.
3. Connect P1 to J1 and P2 to J2 on the replacement power supply.
4. Mount cable guide removed above to the replacement power supply. Secure the screw and
lock washer to 12 in•lbs ± 1 in•lbs.
5. Connect the AC power plug to AC outlet.
6. Close the swing-out panel and secure with TORX screws.

4-24
4. Replacement

4.10.3 Test and calibration


Calibrate PS1 according to the DC Power Supply PS1 Calibration section of this Service Manual
Update.

4.11 C-Arm power supply PS2 (Multi-output)


Power Supply PS2 mounts under the left side cover, as shown in Figure 4-20.

Figure 4-20: PS2 location on standard C-Arm:


1 = PS1
2 = PS2

Manpower requirements:
l 1 person, 0.5 hours.

Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge Kit

4.11.1 Removing the PS2


WARNING Dangerous voltage levels are present when covers are removed from the C-Arm.

CAUTION To prevent electrostatic discharge damage to both the old and the new PS1 Assembly,
make sure that you are grounded with a functioning wrist strap before handling any elec-
trostatic discharge sensitive electronic components.

4-25
4. Replacement

4.11.2 Removing the power supply PS2


1. Inspect the replacement power supply for any obvious damage or missing components.
2. Turn off the Workstation and disconnect the AC power plug from the AC outlet.
3. Remove the interconnect cable from the C-Arm.
4. Turn off breaker CB1 on the C-Arm.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

5. Remove the C-Arm covers and the cover around the battery charger.
6. Remove the front screws that secure the PS2 assembly to the C-Arm chassis.
7. On PS2, disconnect J1 from P1, J2 from P2, and J3 from P3.

WARNING Dangerous AC line voltage is present on J2/P2 and J3/P3.

8. Lift the PS2 out of the C-Arm chassis.

4.11.3 Replacing the PS2


1. Inspect the replacement power supply for any obvious damage or missing components.
2. Mount replacement power supply assembly to the C-Arm chassis and secure the mounting
hardware.
3. Connect P1 to J1, P2 to J2, and P3 to J3 on replacement power supply.
4. Restore power.

4.11.4 Test and calibration


Perform Multi-output Power Supply PS2 Calibration as described in this 8800 Service Manuals
Update.

4.12 Power plug replacement


Manpower requirements:
l 1 person, 0.5 hours.

Special Tools:
l FSE standard tools
l Digital Multimeter
l Tape measure

4-26
4. Replacement

4.12.1 Plug removal


The system has different power plugs for different geographical regions. While each plug has phase,
neutral, and chassis ground conductors, their physical configurations are not alike. Although the
specifications for all plugs are not the same, the methods for replacement are the same.

WARNING Never operate the system without the AC plug’s grounding prong/receptacle in
place. Failure to heed this warning may result in death, personal injury, equip-
ment damage, or improper equipment operation.

1. Confirm that the Workstation is turned off and that its AC line is disconnected from the
facility’s electrical outlet.
2. Disconnect the Interconnect cable from the C-Arm.
3. Perform the lockout/tagout (LOTO) procedure.
4. Loosen the cord clamp screw.
5. Loosen the screws that secure the plug collar around the cord.
6. Remove any other screws necessary to access the wire terminals on the plug body.
7. Separate the plug collar from the plug body. Pull the plug body with the attached cord
through the loosened collar far enough to expose the three wire terminals on the plug body.
8. Loosen the three screws to disconnect the cord wires from the plug terminals.
9. Inspect the replacement plug for damaged or missing components.
10. Cut off the existing AC Power Plug just prior to the strain relief and discard.

4.12.2 Plug replacement


Note: Although the specifications for all plugs are not the same, the methods for replacement are
the same.

1. Prepare the wire ends by removing the cord jacket and insulation from each cord conductor
as shown in Figure 4-21. Refer to Table 4-4 to determine correct “Length” and “Strip” values.

Figure 4-21: Cord length and strip preparation.


2. Visually inspect that bare wire strands are not damaged (cut) during conductor insulation
stripping. If any damage is observed, remove the damaged section and re-perform cord
preparation.

4-27
4. Replacement
3. Thread the prepared AC line cord through the collar on the replacement plug. Ensure that the
wires do not fray (no loose wire strands) during insertion into the terminals.
4. Insert green/yellow (ground) conductor into terminal for Ground prong/receptacle. Push wire
into terminal fully and secure screw.
5. . Insert blue (neutral) wire into terminal for Neutral prong. Push wire into terminal fully and
secure screw.
6. Insert brown (line) wire into terminal for the Line prong. Push wire into terminal fully and
secure screw.
7. Visually inspect that insulation is not pushed into terminals (to avoid intermittent
connections) and reposition if needed.
8. Visually ensure that no bare wire is exposed between the outer wire insulation and the plug
housing.
9. Torque the power plug terminal screws according to Table 4-4 for the cord cap style. Figure
4-22 is for reference only; specific power plugs and terminals will look somewhat different.

Figure 4-22
10. Press plug body into plug collar.
11. Secure screws on plug collar.
12. Secure the cord clamp on outer jacket of line cord.
Table 4-3: AC power cord wires.
Conductor Insulation Color Screw Color
Green and yellow Green
Blue Silver or White
Brown Black or Brass

4-28
4. Replacement
Table 4-4
Cord plug Length (mm) Strip Terminal screws Plug collar/strain relief torque
(mm) torque
NEMA 5-15 24 14 12 ± 1 in•lbs 12 ± 1 in•lbs
(1.35 ± 0.11 N•m) (1.35 ± 0.11 N•m)

NEMA 5-20 24 14 12 ± 1 in•lbs 12 ± 1 in•lbs


(1.35 ± 0.11 N•m) (1.35 ± 0.11 N•m)

CEE 7/7 (Shuko) 35 10 5 ± 0.5 in•lbs N/A


(0.56 ± 0.06 N•m)

BS 1363A (UK1- Green/yellow 5 5 ± 0.5 in•lbs 5 ± 0.5 in•lbs


13P) 40 (0.56 ± 0.06 N•m) (0.56 ± 0.06 N•m)

Blue 25 5
Brown 17 5
BS 546 (UK2-15P) Green/yellow 7 8 ± 1 in•lbs N/A
40 (0.90 ± 0.11 N•m)
Blue 20 7
Brown 20 7

4-29
4. Replacement

Cord plug Length (mm) Strip Terminal screws Plug collar/strain relief torque
(mm) torque
AS/NZS 3112 70 9 5 ± 0.5 in•lbs N/A
(AU2-10P) (0.56 ± 0.06 N•m)

SEV 1011 (SW1- Green/yellow 5 5 ± 0.5 in•lbs 5 ± 0.5 in•lbs


10P) 25 (0.56 ± 0.06 N•m) (0.56 ± 0.06 N•m)
Blue 20 5
Brown 20 5

NEMA L6-20P 38 12 17 ± 3 in•lbs 13 ± 1 in•lbs

SI-32 Green/yellow 5 5 ± 0.5 in•lbs Tighten screws until strain


20 (0.56 ± 0.06 N•m) contacts plug body
Blue 35 5
Brown 35 5

Afsnit 107-2-D1 25 5 5 ± 0.5 in•lbs 1/4" gap from strain bar to con-
(0.56 ± 0.06 N•m) nector body

4-30
4. Replacement

4.12.3 Test and calibration


Note: The plug pins shall not have a short circuit. A short circuit check shall result in the plug pins
resistance with respect to each other of > 1MΩ . If the resistance is > 1MΩ the meter may dis-
play an OL (overload) message or equivalent. If the meter displays an overload message this
is considered appropriate.

1. Zero your DMM to account for test lead resistance.


2. Check the resistance between the Line (brown) and Ground pins, the Line (brown) and Neutral
(blue) pins, and the Ground and Neutral (blue) pins and verify that it is > 1MΩ for each.
3. Check the resistance between the points indicated in Table 4-5. Verify that the resistance is
less than the range listed. If not, check connections and repair as needed.
Table 4-5
From To Range
AC Power Cord wire that connects to CB1-1 AC power plug pin <0.5 ohm
AC Power Cord wire that connects to CB1-3 AC power plug pin <0.5 ohm
Workstation equipotential stud (underneath AC power plug ground pin <0.5 ohm
bottom right side of Workstation).

4-31
4. Replacement

4.13 AC Power cord assembly


Manpower requirements:
l 1 person, 0.5 hours.

Special tools:
l FSE standard tools

4.13.1 Removal
1. Confirm that the Workstation is turned off and that its AC line is disconnected from the
facility's electrical outlet.
2. Disconnect the Interconnect cable from the C-Arm.
3. Perform the lockout/tagout (LOTO) procedure.
4. Inspect the replacement AC Power Cord Assembly for obvious damage or missing
components.
5. Remove the Workstation rear cover and side covers.
6. Disconnect the AC Power Cord Assembly green and yellow Ground Wire from the bracket
from chassis ground E1.
7. Disconnect the AC Power Cord green and yellow Ground wire from the chassis ground E1.
8. Remove the four TORX screws that secure the AC Power Cord Assembly mounting plate to the
Workstation rear chassis. Retain the screws.
9. Lift the AC Power Cord Assembly from the Workstation.

4.13.2 Replacement
1. Connect the AC Power Cord Assembly green/yellow Ground Wire from the bracket to chassis
ground E1.
2. Connect the AC Power Cord green/yellow Ground wire to the chassis ground E1.
3. Secure the AC Power Cord Assembly mounting plate to the Workstation rear chassis using the
four TORX screws.

4.13.3 Test and calibration


1. Confirm that the Workstation is turned off and that its AC line is disconnected from the
facility's electrical outlet.
2. Connect the Workstation's AC power plug to the facility's AC outlet.
3. Power up the Workstation and check for proper operation.
4. Install the Workstation rear cover.

4-32
4. Replacement

4.14 Video control PCB


The video controller PCB mounts in the ISA slot 1 on the Passive Backplane shown inFigure 4-23.

Figure 4-23: Video control PCB location (arrow).

Manpower requirements:
l 1 person, 0.5 hours.

Special tools:
l FSE standard tools
l Electrostatic discharge Kit
l Digital Multimeter

4.14.1 Removing the video control PCB


CAUTION To prevent electrostatic discharge damage to both the old and the new Video Control
PCB, make sure that you are grounded with a functioning wrist strap before handling
any electrostatic discharge sensitive electronic components.

CAUTION Follow LOTO procedures to remove the Video Control PCB.

1. Turn off the Workstation and unplug it from the AC outlet.


2. Remove the interconnect cable from the C-Arm.

4-33
4. Replacement

CAUTION Be sure to complete all LOTO procedures before continuing.

3. Remove the Workstation Rear Cover.


4. Open the Electronics box and locate the Video Controller PCB.
5. Carefully remove all cables connected to the front edge of the PCB. If necessary, tag
connectors for easier identification later.
6. Remove the two screws that secure the PCB to the Electronics box.
7. Withdraw the PCB from Electronics box and place it in an antistatic bag.

4.14.2 Replacing the video control PCB


1. Install the new PCB into the Electronics box.
2. Install the two screws you removed and torque to 12 in•lbs ± 1 in•lbs to secure PCB.
3. Connect the cables to replacement Video Controller PCB.
4. Close the Electronics box.
5. Power the system on and allow it to boot completely.

4.14.3 Test and calibration


1. Perform Camera Iris Calibration as described in this Service Manual Update.
2. Perform the Film Mode Performance Check and the Fluoro Mode Performance Check in this
Service Manual Update.

4.15 Smart Power Switch Board


The Smart Power Switch Board is installed between the Workstation power switch and the power
control board. It detects hard drive activity and delays system shut down until disk activity is
complete.

Manpower requirements:
l 1 person, 1.0 hours.

Special tools:
l FSE standard tools
l Electrostatic discharge Kit

4-34
4. Replacement

4.15.1 Removing the Smart Power Switch Board


WARNING Dangerous voltage levels are present when covers are removed from the Work-
station.

CAUTION To prevent electrostatic discharge damage to the Smart Power Switch Board, make sure
you are grounded with a properly functioning wrist strap before handling the board.

1. Turn the Workstation off and remove the AC power plug from the AC outlet.
2. Remove the interconnect cable from the C-Arm.

CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.

3. Remove the Workstation rear and side covers.


4. Disconnect J1, J3, and J4 from the Smart Power Switch Board shown in Figure 4-24.

Figure 4-24
5. Remove the two 8/32" screws from the Smart Power Switch Board and remove the Smart
Power Switch Board shown in Figure 4-25.

4-35
4. Replacement

Figure 4-25

4.15.2 Replacement of the Smart Power Switch Board


Note: Prior to installing the Smart Power Switch Board, the system must be configured with a Cel-
eron SBC.

1. Install the replacement Smart Power Switch Board. Torque the 8/32" screws to 22±2 in•lbs.
2. Reconnect J1, J3, and J4 to the Smart Power Switch Board.

4.15.3 Test and calibration


1. Ensure that the power switch is in the off position, and then plug in the Workstation power
cord.
2. Observe DS1 and DS2 LEDs on the Smart Power Switch board while executing the tests in
Table 4-6, below.
3. Ensure that the condition of DS1 and DS2 LEDs match the results listed in Table 4-6, below.

4-36
4. Replacement

Figure 4-26
Table 4-6
Test DS1 Results DS2 Results
Plugged in and powered Flashing Flashing
off.
Turned on and booting. Off initially, and then flashes at least Constant ON
once.
Booted with no hard disk Off, except as noted. Constant ON
drive activity.

Note: Hard disk drive


activity can be
determined by DS1
on the Smart
Power Switch
board. DS1 flashing
= HDD activity.
Booted and pressing TAB Flashing until a couple of seconds after Constant ON
key on the keyboard sev- last TAB key press.
eral times.

Note: If test results do not meet the expected DS1 & DS2 results in Table 4-6, contact technical sup-
port for troubleshooting assistance.

4-37
4. Replacement
4. Press the switch to the off position, and ensure that the lamp flashes at least once, and for up
to 10 seconds, before the system shuts down. Hard drive activity can be identified by the
Smart Power Switch board DS1 flashing.

4-38
5. Functional tests

5. Functional tests
WARNING This equipment either produces or is used in the vicinity of ionizing radiation.
Operating such equipment without adequate safety measures may cause skin
burns or cell damage. Observe proper safety practices during operation. Use radi-
ation protection PPE when performing service procedures that produce ionizing
radiation to protect yourself and others. Lead aprons, eye protection, thyroid pro-
tection, and similar devices are available.

5.1 Film mode performance check


WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.

1. Cover the entire surface of the Image Intensifier with a ¼” lead sheet and remove all C-Arm
covers and wrap around battery charger cover.
2. Power up the Workstation and allow the C-Arm and the Workstation to boot up completely.

5.1.1 Pre-arm exposure function


1. Select the FILM mode. Verify that an exposure can be pre-armed by pressing the X-ray switch
for one second, and then releasing it. The ARMED message must be displayed.
2. Verify the control panel displays the technique values.

5.2 Fluoro mode performance check


WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.

1. Position the C-Arm so that the X-ray tube is directly above the Image Intensifier.
2. Place a suitable test object on the face of the Image Intensifier tube.
3. Set the technique to 72 kVp @ 2 mA.
4. Press the X-ray on switch. Verify that a digitized Fluoro image of the object appears on the left
monitor and that it remains there after the exposure is terminated.
5. Select AUTO mode. Verify that the LED next to the AUTO key turns on.

5-1
5. Functional tests
6. ress the X-ray on switch. Verify that a digitized Fluoro image on the object appears on the left
monitor and that it remains there after the exposure is terminated. Inspect image for
acceptable image quality.
7. Connect the footswitch and hand control and while pressing an X-ray switch verify operation
of the following:
Image orientation keys: rotation and image reversal.
Field size selection keys: NORM, MAG1 and MAG2.
The MODE switch (vascular systems only).
8. Perform the Collimator tests described in this Service Manual Update.

5.3 Collimator test


WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.

1. Press each of the following collimator switches and verify that the graphical icon indicates
the correct collimator function:
Collimator iris opens/closes
Collimator semi-transparent leaves open and close
Collimator semi-transparent leaves rotate
2. Press each of the following collimator switches while pressing the X-ray on switch and verify
each of the following collimator actions:
Collimator iris opens/closes
Collimator semi-transparent leaves open and close
Collimator semi-transparent leaves rotate

5.4 X-ray key and switch check


Perform the following check to verify that the system's X-ray and Key switches are operating
correctly.

WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.

1. Restart the system.


2. Verify that no error messages are displayed on the C-Arm display.
3. Place the X-ray Key switch in the DISABLE position.

5-2
5. Functional tests

Figure 5-1: X-ray Key switch in the disable position.

4. Press the X-ray On switch ( ) and verify that no X-rays are generated.
5. Press the Vertical Lift up button and verify that the vertical lift column is not operational.
Repeat for the Vertical Lift down button.
6. Return the X-ray Key switch to the ENABLE position.

7. Press the X-ray On switch on the control panel ( ) and verify that X-rays are generated.
Repeat for the hand switch and foot switch ( ).

8. Press the Mode button ( ) on the hand switch and foot switch to toggle between
fluoroscopy modes.
9. Press the Vertical Lift up button and verify that the vertical lift column is operational. Repeat
for the Vertical Lift down button.

5.5 Battery pack evaluation test


Use this test to determine if the battery packs are performing adequately.

WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.

1. Select Film Mode and set the technique for 75 kVp @ 80 mAs.
2. Make an exposure and verify that none of the following messages are displayed:
l X-ray Overtime
l kVp Error
l mA Error

5-3
5. Functional tests
3. With the C-Arm covers removed, make an exposure and verify that the red LED bar graph
located on the Battery Charger PCB indicates greater than 160 volts during the shot.

5.6 Vertical column/PS3 lift power supply check


Note: After the C-Arm is switched on, one of the vertical column switches must be pressed to ini-
tialize the lift column. This initialization takes approximately five seconds after which lift
motion is enabled. If the column does not move, wait approximately five seconds after releas-
ing the switch and press the switch again.

1. Verify that the Enable/Disable key-switch located on the C-Arm's Power Panel is in the Enable
position.
2. Press and hold the Up Vertical Column switch. Verify that the vertical column movement
stops when the column reaches the column's mechanical limit and that the operation is
smooth and quiet.
3. Press and hold the Down Vertical Column switch. Verify that the vertical column movement
stops when the column reaches the column's mechanical limit and that the operation is
smooth and quiet.

5.7 Horizontal cross-arm test


1. Unlock the Horizontal cross-arm Brake and fully extend and retract the Horizontal Cross-arm.
2. Verify that the Cross-arm moves smoothly and quietly through the bearing block.
3. Place the Cross-arm Brake in the lock position.
4. Verify that the Cross-arm does not move.

Note: The cross-arm brake uses a cam with 90 degrees of travel. Attempting to push the handle
past its 90-degree lock position will not apply the brake more securely, but may instead result
in damage to the mechanism.

CAUTION Make sure cross-arm is fully retracted and brake is set before moving C-Arm. Equipment
damage or personal injury may otherwise result.

5.8 kVp Accuracy Check


Note: Using the RADCAL 9010 meter an offset correction of 3.2 kVp must be subtracted from the
kVp value measured to acquire the actual kVp.

5-4
5. Functional tests

Film:
1. Setup a meter to measure the kVp as per the manufacturer’s instructions.
2. Set the system to FILM mode.
3. Set the technique to 60 mAs. Take exposures at 60, 90 and 110 kVp.

kVp kVp Range


60 kVp 57 – 63 kVp
90 kVp 87 – 93 kVp
110 kVp 106.7 – 113.3 kVp

Flouro:
1. Set the system to manual fluoro.
2. Set the technique to maximum mA. Take exposures at 60, 80, 90 and 110 kVp.

kVp kVp Range


60 kVp 57 – 63 kVp
80 kVp 77 – 83 kVp
90 kVp 87 – 93 kVp
110 kVp 106.7 – 113.3 kVp

5.9 mA Accuracy Check


Setup:
1. Power down and unplug the system.
2. Position the C-Arm so that the monoblock is at the down position.
3. Remove the four screw caps and screws on the bumper.
4. Slide the TTH bumper outwards.

5-5
5. Functional tests
5. Remove the collimator cover by lifting it off the TTH.
6. Locate the TTH control board.

7. Using the DMM, connect the negative (-) lead to TP5 (GND) on the TTH Sealing board and place
the positive (+) lead to TP21 on the TTH control board.

8. Power up the system.

Measurement:
1. Set the system to manual flouro.
2. Set the technique to 2 mA and 60 kVp.
3. While making an X-ray exposure, measure the voltage at TP21. Note the measured voltage
and multiply by 2.5 to get the calculated mA.
Calculated mA = measured voltage at TP21 x 2.5
4. Repeat for 80 kVp @ 2 mA, then repeat for 60 and 80 kVP @ 4 mA.

5-6
5. Functional tests

mA mA Range
60 kVp @ 2 mA 1.8 – 2.2 mA
80 kVp @ 2mA 1.8 – 2.2 mA
60 kVp @ 4mA 3.6 – 4.4 mA
80 kVp @ 4mA 3.6 – 4.4 mA

5.10 Isolation transformer output check


WARNING Observe proper Environmental Health and Safety (EHS) procedures when
touching or servicing any electrical component of the system.

Ensure that all options are switched on and that the system is fully booted. Measure the voltage at
the specified points on the secondary of the isolation transformer (T1) and verify that the range
specified in Table 5-1 is met.
Figure 5-2 shows where to connect the AC voltmeter.
Table 5-1: Secondary voltages.
Ref Transformer winding From To Range
C Secondary 2 RTN AC 116-122 VAC

Figure 5-2: Isolation transformer VAC measurement.

WARNING X-ray tube housing may be hot.

5-7
5. Functional tests

5.11 Ethernet (DICOM) test


This test ensures the functionality of the Ethernet Network by pinging a DICOM printer.
1. Verify that the Workstation is connected to the Ethernet Network, an Ethernet cable is
attached to the Ethernet port on the Workstation's rear panel.
2. Power on the Workstation and allow it to completely boot.
3. Press the Customize key on the keyboard to open the customize screen.
4. Touch the Network Config and verify a Host IP Address is present (example: 3.232.240.207).
5. Verify that a Subnet Mask is present (example:. 255.255.252.0).
6. Select Ok to return to the Customize screen.
7. Select the DICOM Print button to display a list of DICOM printers.
8. Select the DICOM printer that you want to verify to display the printer's definition screen.
9. Select the Verify button at the bottom-right of the printer definition screen. The Workstation's
Ethernet will ping the printer and see if it responds.

Note: The Workstation displays a screen reporting that the test failed or was successful.

10. Select Ok and then EXIT.

Note: If pinging a DICOM printer fails and other DICOM printers are available try pinging another
printer. DICOM STORE and DICOM QUERY also have a "VERIFY" feature that can be used to test
the ETHERNET function.

5-8
Index

Index
8
8800 System Loctite points 4-2

A
AC power cord assembly 2-1
Physical configuration 2-1
Power plugs 2-1
AC Power cord assembly 4-32
Removing 4-32
Replacing 4-32
Test and calibration 4-32
Adjustment and calibration 3-1

B
BAFT beam alignment 3-8
Film-based verification 3-9
Clipping check 3-11
Collimator preview lines check 3-12
Film exposure 3-10
Minimum (50 mm x 50 mm) field size verification 3-10
Normal, MAG1, MAG2 field size verification 3-10
Filmless beam alignment verification 3-13
Clipping check 3-21
Collimator preview lines check 3-21
MAG modes X-ray field size verification 3-19
Minimum (50 mm x 50 mm) field size verification 3-15
Normal mode beam size verification 3-15
Optical centering adjustment 3-23
Calibrate stops using UtilitySuite 3-28
Camera decentration (optical centering) adjustment 3-23
Camera electronic centering using UtilitySuite 3-28
Collimator centering 3-26
Decentration verification 3-25
Image Intensifier sizing adjustment (Normal, MAG1, MAG2 3-28
Image Intensifier sizing calibration 3-29
MAG mode iris calibration 3-27
Normal mode calibration 3-25
Repeat beam alignment verification 3-31
Resolution check 3-30
Overview 3-8
Battery pack evaluation test 5-3
Beam alignment calibration 3-22

I-1
Index

C
C-Arm power supply PS1 (+5/+12/±15 VDC) 4-23
Remving 4-24
Replacing 4-24
Test and calibration 4-25
C-Arm power supply PS2 (Multi-output) 4-25
Removing 4-25, 4-26
Replacing 4-26
Test and calibration 4-26
Camera iris 3-49
Stop verification 3-50
Camera iris stop calibration 3-51
CCD camera 4-13
Removing 4-14
Replacing 4-15
Test and calibration 4-15
Certified component labeling 4-3
Closed iris stop calibration 3-52
Closed iris stop verification 3-50
Collimator assembly 4-16
Removing 4-17
Replacing 4-17
Test and calibration 4-18
Collimator test 5-2
Configuration Files
Backup 4-12
Restore 4-10, 4-12

D
DC power supply PS1 (C-Arm) calibration 3-1
Dose-Area Product (DAP) calibration 3-6
Dose display accuracy verification 3-4
DAP accuracy 3-4
Skin dose accuracy 3-5

E
Energized electrical work procedures 1-2
Definitions 1-2
Emergency procedures 1-2
Purpose 1-2
Training requirements 1-2
Energy control procedures 1-4
Equipment stability 1-9
Ethernet (DICOM) test 5-8
Explosion 1-9

F
Film-based beam alignment verification 3-9

I-2
Index

Film mode performance check 5-1


Fluoro mode performance check 5-1
Functional tests 5-1
Battery pack evaluation test 5-3
Collimator test 5-2
Ethernet (DICOM) test 5-8
Film mode performance check 5-1
Fluoro mode performance check 5-1
Horizontal cross-arm test 5-4
Isolation transformer output check 5-7
kVp Accuracy Check 5-4
mA Accuracy Check 5-5
Vertical column/PS3 lift power supply check 5-4
X-ray key and switch check 5-2

G
Generator calibration correction 3-3
Gravitational/mechanical energy 1-7
C-Arm 1-7
X-ray tube/image intensifier removal 1-8

H
Half Value Layer (HVL) Check 3-7
Half Value Layer (HVL) Measurement 3-8
Hard Drive Format 4-8
Hazard alerts 1-1
Horizontal cross-arm test 5-4

I
Image Intensifier 4-18
Removing 4-19
Replacing 4-19
Test and calibration 4-21
Image Intensifier power supply 4-21
Removing 4-22
Replacing 4-22
Test and calibration 4-23
Isolation transformer output check 5-7

K
kVp Accuracy Check 5-4

L
Light sensor calibration/verification corrections 3-54
Light source calibration/verification corrections 3-53
Load Software 4-10
Local regulation compliance 1-1
Lockout/tagout 1-4
Energy control procedures 1-4

I-3
Index

Specific sources of energy 1-4

M
mA Accuracy Check 5-5
MAG modes X-ray field size verification 3-19
Clipping check 3-21
Monitor light settings corrections 3-53
Motorized mechanical movement 1-10
Multi-output power supply PS2 (C-Arm) calibration 3-2

O
Open iris stop calibration 3-51
Open iris stop verification 3-50
Optical centering adjustment 3-23

P
Performing permanent LOTO of known defective column 1-8
Power distribution and control 2-1
Power plug
Removing 4-27
Replacing 4-27
Test and calibration 4-31
Power plugs 2-1

R
Restore power after service 1-7

S
Safety
Energized electrical work procedures 1-2
Safety interlock 1-10
Shelf-fit check and adjustment 3-54
Skin dose rate limit verification 3-3
Skin dose rate limit in HLF mode 3-4
Skin dose rate limit in standard fluoro mode 3-4
Smart Power Switch Board 4-34
Removing 4-35
Replacing 4-36
Test and calibration 4-36
Software Installation 4-3
Backup configuration and logs 4-3
Erase the Generator's flash memory 4-7
Hard drive format 4-8
Load software 4-10
Restore configuration 4-10
Retrieve log files 4-4
Test and calibration 4-11
Specific sources of energy 1-4
Symbols 1-10

I-4
Index

T
Technical Specifications 1-11
Test to determine column status if column does not elevate 1-8
Testing and positioning during service 1-6
Torque values 4-1

U
UBAT
Beam alignment calibration 3-40
Calibrate stops using UtilitySuite 3-46
Camera decentration (optical centering) adjustment 3-42
Camera electronic centering using UtilitySuite 3-47
Collimator centering 3-45
Decentration verification 3-43
Image Intensifier sizing adjustment (Normal, MAG1, MAG2) 3-47
MAG mode iris calibration 3-46
Normal mode calibration 3-44
Optical centering adjustment 3-40
Repeat beam alignment verification 3-49
Resolution check 3-48
Beam alignment verification 3-32
Clipping check 3-39
Collimator preview lines check 3-39
MAG Modes X-ray field size verification 3-37
Minimum (50 mm x 50 mm) field size verification 3-34
Normal mode beam size verification 3-34
Camera decentration (optical centering) adjustment 3-42
UBAT beam alignment procedure 3-31
Universal Beam Alignment Tool (UBAT) 3-31

V
Vertical column/PS3 lift power supply check 5-4
Video control PCB 4-33
Removing 4-33
Replacing 4-34
Test and calibration 4-34

W
Warning Labels 1-10
Workstation caster bolts replacement 4-2

X
X-radiation 1-10
X-ray key and switch check 5-2

I-5
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I-6

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