Professional Documents
Culture Documents
OEC® 8800 Service Manuals Update
OEC® 8800 Service Manuals Update
5404128-1EN-02
Rev 1
© 2012
All rights reserved.
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ii
Revision History
Revision History
CAUTION U.S. Federal law restricts this device to sale by or on the order of a physician.
This manual may not be reproduced, in whole or in part, without the written permission of GE OEC
Medical Systems, Inc.
OEC is a registered trademark of GE OEC Medical Systems, Inc. Other product and company names
mentioned herein are the property of their respective owners.
The contents of this document are accurate at the time of publication. However, changes in design
and additional features can, at any time, be incorporated in the hardware and software and may
not be reflected in this version of the document. Contact GE OEC Technical Support for clarification,
if discrepancies arise.
GE OEC Medical Systems, Inc. a General Electric Company, going to market as GE Healthcare.
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Revision History
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Table of contents
Revision History iii
Medical device directive ix
Service disclaimers xi
1. Safety 1-1
1.1 Hazard alerts 1-1
1.2 Local regulation compliance 1-1
1.3 Energized electrical work procedures 1-2
1.3.1 Definitions 1-2
1.3.2 Purpose 1-2
1.3.3 Requirements 1-2
1.3.4 Emergency procedures in case of an electrical incident 1-2
1.4 Lockout/tagout 1-4
1.4.1 Specific sources of energy 1-4
1.4.2 Energy control procedures 1-4
1.4.3 Testing and positioning during service 1-6
1.4.4 Restore power after service 1-7
1.5 Gravitational/mechanical energy 1-7
1.5.1 C-Arm 1-7
1.5.2 X-ray tube/Image Intensifier removal 1-8
1.5.3 Test to determine column status if column does not elevate 1-8
1.5.4 Performing permanent LOTO of known defective column 1-8
1.6 Explosion 1-9
1.7 Equipment stability 1-9
1.8 X-radiation 1-10
1.9 Motorized mechanical movement 1-10
1.10 Safety interlock 1-10
1.11 Warning Labels 1-10
1.12 Symbols 1-10
1.13 Technical Specifications 1-11
2. Power distribution and control 2-1
2.1 AC power cord assembly 2-1
2.2 Physical configuration 2-1
2.2.1 Power plugs 2-1
3. Adjustment and calibration 3-1
3.1 DC power supply PS1 (C-Arm) calibration 3-1
3.2 Multi-output power supply PS2 (C-Arm) calibration 3-2
3.3 Generator calibration correction 3-3
3.3.1 Skin dose rate limit verification 3-3
3.3.2 Dose display accuracy verification 3-4
v
3.3.3 Dose Area Product (DAP) calibration 3-6
3.4 Half Value Layer (HVL) Check 3-7
3.4.1 Half Value Layer (HVL) Measurement 3-8
3.5 BAFT beam alignment procedure 3-8
3.5.1 Overview 3-8
3.5.2 Film-based beam alignment verification 3-9
3.5.3 Filmless beam alignment verification 3-13
3.5.4 MAG modes X-ray field size verification 3-19
3.5.5 Beam alignment calibration 3-22
3.5.6 Optical centering adjustment 3-23
3.6 UBAT beam alignment procedure 3-31
3.6.1 Overview 3-31
3.6.2 Beam alignment verification 3-32
3.6.3 Beam alignment calibration 3-40
3.7 Camera iris 3-49
3.7.1 Camera iris stop verification 3-50
3.7.2 Open iris stop verification 3-50
3.7.3 Closed iris stop verification 3-50
3.7.4 Camera iris stop calibration 3-51
3.7.5 Open iris stop calibration 3-51
3.7.6 Closed iris stop calibration 3-52
3.8 Monitor light settings corrections 3-53
3.9 Light source calibration/verification corrections 3-53
3.10 Light sensor calibration/verification corrections 3-54
3.11 Shelf-fit check and adjustment 3-54
4. Replacement 4-1
4.1 Torque values 4-1
4.2 8800 System Loctite points 4-2
4.2.1 Workstation caster bolts 4-2
4.3 Certified component labeling 4-3
4.4 Software Installation 4-3
4.4.1 Backup Configuration and Logs 4-3
4.4.2 Retrieve Log Files 4-4
4.4.3 Erase the Generator's flash memory 4-7
4.4.4 Hard Drive Format 4-8
4.4.5 Load Software 4-10
4.4.6 Restore Configuration 4-10
4.4.7 Test and Calibration 4-11
4.5 Backup and Restore Configuration Files 4-12
4.5.1 Backup 4-12
4.5.2 Restore config files 4-12
4.6 CCD camera 4-13
vi
4.6.1 Removing the CCD camera and thermoelectric cooler (TEC) if installed 4-14
4.6.2 Replacing the CCD camera and TEC if installed 4-15
4.6.3 Test and calibration 4-15
4.7 Collimator assembly 4-16
4.7.1 Removing the collimator 4-17
4.7.2 Replacing the collimator 4-17
4.7.3 Test and calibration 4-18
4.8 Image Intensifier 4-18
4.8.1 Removing the Image Intensifier 4-19
4.8.2 Replacing the Image Intensifier 4-19
4.8.3 Test and calibration 4-21
4.9 Image Intensifier power supply 4-21
4.9.1 Removing the Image Intensifier power supply 4-22
4.9.2 Replacing the Image Intensifier power supply 4-22
4.9.3 Test and calibration 4-23
4.10 C-Arm power supply PS1 (+5/+12/±15 VDC) 4-23
4.10.1 Removing the power supply PS1 4-24
4.10.2 Replacing the power supply PS1 4-24
4.10.3 Test and calibration 4-25
4.11 C-Arm power supply PS2 (Multi-output) 4-25
4.11.1 Removing the PS2 4-25
4.11.2 Removing the power supply PS2 4-26
4.11.3 Replacing the PS2 4-26
4.11.4 Test and calibration 4-26
4.12 Power plug replacement 4-26
4.12.1 Plug removal 4-27
4.12.2 Plug replacement 4-27
4.12.3 Test and calibration 4-31
4.13 AC Power cord assembly 4-32
4.13.1 Removal 4-32
4.13.2 Replacement 4-32
4.13.3 Test and calibration 4-32
4.14 Video control PCB 4-33
4.14.1 Removing the video control PCB 4-33
4.14.2 Replacing the video control PCB 4-34
4.14.3 Test and calibration 4-34
4.15 Smart Power Switch Board 4-34
4.15.1 Removing the Smart Power Switch Board 4-35
4.15.2 Replacement of the Smart Power Switch Board 4-36
4.15.3 Test and calibration 4-36
5. Functional tests 5-1
5.1 Film mode performance check 5-1
vii
5.1.1 Pre-arm exposure function 5-1
5.2 Fluoro mode performance check 5-1
5.3 Collimator test 5-2
5.4 X-ray key and switch check 5-2
5.5 Battery pack evaluation test 5-3
5.6 Vertical column/PS3 lift power supply check 5-4
5.7 Horizontal cross-arm test 5-4
5.8 kVp Accuracy Check 5-4
5.9 mA Accuracy Check 5-5
5.10 Isolation transformer output check 5-7
5.11 Ethernet (DICOM) test 5-8
Index I-1
viii
Medical device directive
The separate collection symbol is affixed to a battery, or its packaging, to advise you that the
battery must be recycled or disposed of in accordance with local or country laws. The letters below
the separate collection symbol indicate whether certain elements (Pb=Lead, Cd=Cadmium,
Hg=Mercury) are contained in the battery. To minimize potential effects on the environment and
human health, it is important that all marked batteries that you remove from the product are
properly recycled or disposed.
For information on how the battery may be safely removed from the device, please consult the
service manual or equipment instructions. Information on the potential effects on the environment
and human health of the substances used in batteries is available at this url:
http://www.gehealthcare.com/euen/weee-recycling/index.html.
ix
Medical device directive
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x
Service disclaimers
Service disclaimers
xi
Service disclaimers
警告 本维修手册仅提供英文版本。
(ZH-CN)
如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
未详细阅读和完全理解本维修手册之前,不得进行维修。
忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其
他形式的伤害。
警告 本維修手冊僅有英文版本。
(ZH-TW)
如顧客的維修服務提供者要求英文以外的語言,顧客有責任提供翻譯
的服務。
除非已查閱並瞭解本維修手冊,否則請勿嘗試維修設備。
未注意本警告可能導致維修服務提供者、操作人員或病患遭受到觸
電、機械或其他危害。
xii
Service disclaimers
xiii
Service disclaimers
xiv
Service disclaimers
警告 このサービスマニュアルは英語でのみ提供されています。
(JA) お客様のサービス担当者が英語以外の言語を必要とする場合、 翻訳
作業の提供はお客様の責任となります。
このサービスマニュアルを熟読し理解してから、装置のサービスを
行なってください。
この警告に従わない場合、感電または、機械的もしくはその他の危
険要因により、サービス担当者、操作員、または患者が負傷する可
能性があります。
xv
Service disclaimers
xvi
Service disclaimers
xvii
Service disclaimers
xviii
Service disclaimers
xix
Service disclaimers
xx
1. Safety
1. Safety
WARNING Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result
in moderate to minor injury, equipment damage, or loss of data.
1-1
1. Safety
1.3.1 Definitions
l Authorized Individual - a qualified individual who has the authority to service the equipment.
l Qualified Individual - an individual who has been properly trained and certified (verified) to
work on energized equipment.
l Affected Individuals - All other non-authorized personnel.
1.3.2 Purpose
To mitigate the electrical safety hazards associated with energized system testing, positioning, or
adjustment (calibration) of GEHC/OEC equipment.
1.3.3 Requirements
Only Service Personnel who are "Authorized" are permitted to work on energized GEHC/OEC
equipment.
Authorized personnel must be trained in and understand the hazards of:
l Lockout/Tagout
l Energized Work
1-2
1. Safety
WARNING Electrolytic capacitors and CRTs can retain a dangerous static charge for long
periods after power has been removed. Some devices can acquire a charge
spontaneously without direct contact with other circuitry. Do not touch these
components unless power has been completely removed and they have been
discharged. Equipment that contains high power electrical components must be
serviced only by personnel familiar with proper safety procedures for working
near these components.
Disconnect AC power (and battery packs if used) before discharging static
electricity in components such as electrolytic capacitors. Failure to heed this
message could result in death or severe personal injury. Allow adequate time for
static charges to discharge through bleeder resistors.
Use the capacitor discharge tool to discharge circuits. Have someone observe
while you work near dangerous voltages. This person must remain clear of all
circuitry and be prepared to turn off the power to the System.
WARNING Observe proper Environmental Health and Safety (EHS) procedures when touch-
ing or servicing any electrical component of the system.
WARNING Never operate the system with the system ground isolation bypassed (power
cord plug ground lead). Dangerous electrical shock and improper equipment oper-
ation can otherwise result.
WARNING Systems with battery packs can deliver high currents at high voltage. Electric
shock from batteries can cause death or personal injury, including severe burns.
Use extreme caution when working on circuits energized by or located near the
batteries. Batteries are dangerous at all times. Setting the battery pack circuit
breaker to off removes battery current from other circuitry, but does not render
the batteries harmless.
CAUTION Never operate the system unless all potential equalization conductors (green wire with a
yellow stripe) and related components are fastened in place. Dangerous electrical shock
and improper equipment operation can otherwise result.
WARNING Remove all metal rings and watchbands before working on system circuitry. Skin
burns and injury from involuntary muscle contractions can result if metal jewelry
shorts electrical circuits.
CAUTION Cords and cables connected to the Workstation can become trip or snag hazards in the
work area. Ensure that cords and cables are routed in a way that eliminates trip or snag
hazards. Personnel working around the Workstation should be aware of the locations of
all cords and cables whenever they move around the system or when system movement
is initiated.
CAUTION To prevent Electrostatic Discharge (ESD) damage, ensure that you are properly grounded
with a grounded wrist strap before handling any electronic components sensitive to ESD.
1-3
1. Safety
WARNING Do not shut the system down or unplug the power cord during startup. Inter-
rupting the system startup sequence may result in corrupted data. Wait for the
system to finish startup before properly shutting down the system.
CAUTION Use caution when removing or installing system covers. Careless cover handling can
damage system components.
1.4 Lockout/tagout
This procedure meets the basic LOTO requirements established by OSHA and follows the policy of GE
Healthcare for energy-isolation during the service and maintenance of this equipment. The
procedure is designed to ensure that each employee involved in servicing this equipment has
exclusive control over when the equipment is re-energized (each employee maintains a personal lock
with a unique key).
WARNING It is the obligation of each employee to follow this procedure and understand
that failing to do so can cause serious injury or death.
Only Field Service Engineers who have completed LOTO Authorized and initial LOTO Verification
training will be permitted to execute lockout/tagout on this system. All other non-authorized
individuals will be considered affected individuals.
Note: When servicing the Workstation alone, the system is considered a single energy source if
and only if the C-Arm is disconnected (by removing the main interconnect cable) and the
power cord is under the exclusive control of the authorized employee performing service.
As long as the authorized employee retains exclusive control over the power cord, the
facility energy source is considered controlled and service can proceed.
If at any time service involves maintenance of the C-Arm, the following energy control
procedures are mandatory and must be implemented by authorized employees.
1-4
1. Safety
4. Position C-Arm for service.
5. Shut down system via green main power switch.
6. Set caster brakes on Workstation and Mainframe by pressing down on the brake pedals of
both units. Set the brakes on each of the following by using the appropriate brake handle:
Flip-Flop, Orbital, Wig-Wag, Cross-Arm, and L-Arm.
7. Remove AC plug from wall power.
8. Remove interconnect cable from C-Arm.
9. Wait at least 10 minutes for all capacitors to discharge.
10. If the AC plug cannot remain under exclusive control of the authorized employee doing
service, apply the red lock and tag to the AC plug as shown in Figure 1-1.
1-5
1. Safety
Note: In the event that service continues into another day, or if the machine will cause a hazard
if reenergized after the authorized employee leaves the location, leave the AC cord cover
installed with a transition lock and yellow tag attached.
If more than one authorized employee conducts service on the same system at the same
time, multiple locking devices must be employed and each authorized employee must
adhere to the entire LOTO procedure.
1-6
1. Safety
1.5.1 C-Arm
Removing the monoblock, Image Intensifier, or the C-Arm gantry can cause the rear of the C-Arm to
tilt and hit the floor. Place a block of wood under the rear of the C-Arm in the location shown in
Figure 1-3 to prevent tilting.
Figure 1-3: Crush hazard: place block in position indicated by the arrow.
1-7
1. Safety
1-8
1. Safety
1.6 Explosion
An AP label identifies Anesthetic Proof (AP) equipment in accordance with the requirements of IEC
60601-1. An AP label means that under normal conditions, certain components may be operated
safely in close proximity to flammable gases.
However, if an abnormal condition, such as leaking flammable gas occurs, you must take immediate
steps to prevent the gas from contacting non-AP rated components within the equipment. Follow
these guidelines:
l Do not turn the system on or off.
l Do not unplug or plug in system or peripheral equipment power cords.
l Do not operate light switches or other electrical equipment.
l Notify the hospital administration and/or fire department.
Heavy System components mounted on casters can quickly roll out of control if you move them
without adequate help and forethought. Follow these guidelines:
l Get another person to help you when you move the equipment up or down an incline.
l Place all mechanical assemblies in their most compact (transport) position and lock brake
handles before moving the equipment.
l Grasp equipment handles instead of cords and other fragile components.
l Never attempt to move the system up or down steps.
l Do not operate the equipment on sloping or uneven floors.
l Do not lock the wheel brakes and leave the equipment unattended on sloping floors.
l Always apply the wheel locks when the system is in its final position.
l Do not move the equipment if the casters or wheels are not functioning properly.
l Mechanical shocks to the equipment while disk drives are accessing information may cause
damage to the disk drive and loss of data.
1-9
1. Safety
1.8 X-radiation
WARNING This equipment either produces or is used in the vicinity of ionizing radiation.
Operating such equipment without adequate safety measures may cause skin
burns or cell damage. Observe proper safety practices during operation. Use radi-
ation protection PPE when performing service procedures that produce ionizing
radiation to protect yourself and others. Lead aprons, eye protection, thyroid pro-
tection, and similar devices are available.
1.12 Symbols
Be familiar with the following symbols that may appear on equipment and schematics so you can
safely install, maintain, and operate the system:
Symbol Description
Dangerous Voltage: This symbol identifies areas where hazardous voltages may be
present. Use appropriate safety precautions.
Hot Surface: This symbol identifies areas where hot surfaces may be present. Use appro-
priate safety precautions.
1-10
1. Safety
Symbol Description
Protective Earth Ground: This symbol identifies the System’s main protective earth
ground terminal, which connects to the facility earth ground through the grounding
prong on the AC power plug. This connection must be in place at all times for safe System
operation.
Earth Ground Connection: This symbol identifies an earth ground connection that is nec-
essary to maintain grounding throughout the System.
X-ray Source: This X-ray Source symbol identifies operator controls that cause the
System to produce ionizing radiation. Always take appropriate safety precautions when
generating X-rays.
X-ray Source: This X-ray Source symbol identifies operator controls that cause the Sys-
tem to produce ionizing radiation. Always take appropriate safety precautions when gen-
erating X-rays.
X-ray Source: This X-ray Source symbol identifies operator controls that cause the Sys-
tem to produce high levels of ionizing radiation. Always take appropriate safety pre-
cautions when generating X-rays.
Potential Equalization Terminal: This symbol identifies System terminals which, when
connected together, are at the same potential (not necessarily earth ground). Green/yel-
low wires normally connect potential equalization terminals together.
Anesthetic Proof Equipment: This symbol identifies components on the equipment that
have been rated as Anesthetic Proof (AP). Refer to the Explosion subheading in this section
for more information.
Attention: This symbol indicates attention is required and that accompanying doc-
umentation provides information.
Focus: This symbol marks the approximate location of the X-ray tube focal spot projected
on a straight line at right angles to the central axis of the beam.
Type B: This symbol indicates the equipment is protected against electric shock by a pro-
tective earth ground connection.
Pinch Point: This symbol indicates a pinch point hazard.
1-11
1. Safety
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1-12
2. Power distribution and control
2-1
2. Power distribution and control
Table 2-1: Power plug types (for identification purposes only),
North America, South America, North America, South America, Europe, South America, Asia,
Japan, Asia, Thailand, Laos, Japan, Asia Middle East
Philippines
BS 1363A (UK1-13P) BS 546 (UK2-15P) AS/NZS 3112 (AU2-10P)
United Kingdom, Asia, Middle India, Asia, Middle East, South Australia, New Zealand
East Africa
SEV 1011 (SW1-10P) NEMA L6-20P GB 1002 (CH2-16P)
2-2
2. Power distribution and control
CAUTION Connect the Workstation AC power plug to a dedicated AC outlet. DO NOT connect the
system to an AC outlet that is controlled by a wall switch, or one that is on the same
breaker with appliances, electric motors, or other large or inductive loads.
2-3
2. Power distribution and control
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2-4
3. Adjustment and calibration
Note: Following any calibration procedure or configuration changes made within UtilitySuite,
update the system configuration files using the backup and restoring system configuration
files procedure of this Service Manual Update.
Note: If system calibration files have been lost and must be restored, the Field Service Engineer must
ensure that the system settings are properly set in UtilitySuite.
CAUTION The following procedures may require you to handle devices susceptible to damage from
electrostatic discharge (ESD). Take appropriate measures to avoid equipment damage.
WARNING This equipment either produces or is used in the vicinity of ionizing radiation.
Operating such equipment without adequate safety measures may cause skin
burns or cell damage. Observe proper safety practices during operation. Use
radiation protection PPE when performing service procedures that produce ion-
izing radiation to protect yourself and others. Lead aprons, eye protection, thy-
roid protection, and similar devices are available.
WARNING Dangerous AC voltages are present on connector J1 of Power Supply PS1 during
the following calibration procedure.
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
Note: Make sure PS1 is fully installed with all loads connected before performing the following cal-
ibration procedure.
CAUTION Follow all LOTO procedures and verify 0VDC on all wires and caps before performing the
following steps.
3-1
3. Adjustment and calibration
Calibrate DC power supply PS1 as follows:
1. Remove back and side covers.
2. Open the swing-out panel to expose PS1.
3. Connect the Workstation’s AC power plug to facility AC outlet.
4. Turn the Workstation on and allow the system to boot.
5. Measure the 5VDC output of the C-Arm PS1 using a DMM at the following test points on the
PS1 power supply, the HV regulator board, and the control panel processor I/O:
6. If output needs adjustment, adjust R50 on the C-Arm PS1 power supply to achieve the ranges
specified in the table above.
7. Check +12 Volt output at J2-8. Output should measure between +11.4 and +13.2 VDC.
Output is not adjustable.
8. Check -15 Volt output at J2-11. Output should measure between -14.55 and -15.45 VDC.
Output is not adjustable.
9. Check +15 Volt output at J2-4. Output should measure between +14.7 and 15.3 Volts. Output
is not adjustable.
WARNING Dangerous AC voltages are present on connectors P1, P2, and P3 of power
supply PS2 during the following calibration procedure.
CAUTION Be careful when making the following measurements. Short-circuiting a DC output can
cause burns and equipment damage.
Note: Make sure PS2 is fully installed with all loads connected before performing the following cal-
ibration procedure.
3-2
3. Adjustment and calibration
4. Turn Workstation on and allow system to boot.
5. Make sure that LEDs DS1, DS2, DS3, DS4, and DS5 are all lit.
6. Check the voltage between TP3 and TP1 (ground). If necessary, adjust trim potentiometer R30
to give a reading of +24.10 VDC ± 0.24 VDC.
7. Check the voltage between TP6 and TP1 (ground). If necessary, adjust trim potentiometer R7
to give a reading of -6.10 VDC ± 0.06 VDC.
8. Check the voltage between TP5 and TP1 (ground). If necessary, adjust trim potentiometer R31
to give a reading of +6.30 VDC ± 0.06 VDC.
9. Check the voltage between TP4 and TP1 (ground). It should measure +14.10 VDC ± 1.00 VDC.
10. Check the voltage between TP2 and TP1 (ground). It should measure -14.10 VDC ± 1.00 VDC.
Note: If one or more DC outputs are not able to be adjusted into specification range, troubleshoot.
Note: Always perform the Generator Calibration steps as found in the C-Arm Service Manual in addi-
tion to these corrections.
WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.
Setup:
1. Ensure the collimator cover is installed over the collimator assembly.
2. Position the dosimeter ion chamber 30 cm ± 3 mm above the Image Intensifier input grid.
3. Cover the Image Intensifier with lead or equivalent for protection.
3-3
3. Adjustment and calibration
3. Make an exposure using the ( ) foot switch and increase the mA until the value reaches its
HLF maximum.
4. Using a dosimeter measure the skin dose rate while making an HLF exposure. Limits vary by
country.
5. If the rate exceeds the limit, refer to the OEC 8800 C-Arm Service Manual for troubleshooting.
WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.
Note: For dose display accuracy measurements the collimator cover must be installed for accurate
measurements.
1. Take an X-ray and determine if the system displays dose as DAP or Skin Dose.
2. If the system displays dose as DAP (for example, 0.023 mGym2), then proceed to the DAP
Accuracy section.
3. If the system displays dose as Skin Dose (for example, 0.023 mGy), then proceed to the Skin
Dose Accuracy section.
DAP accuracy:
Note: The dose rate is typically measured in mGy/min., however, some dosimeters can only meas-
ure R/min. If a conversion is necessary, use 1R = 8.76 mGy.
3-4
3. Adjustment and calibration
1. Center the dosimeter ion chamber/detector on the surface of the Image Intensifier.
2. Set the dosimeter to read Dose (Accumulative) in units of mGy.
3. Verify that the Workstation is set up to display Dose Units in mGy by pressing the Customize
key on the Workstation Keyboard and touching the Workstation button.
4. Make an auto fluoro exposure and verify that the collimator leaves and iris are fully open and
that the System displays DAP (for example 0.023 mGym2).
5. Zero the dosimeter Dose readout.
6. Start a New Exam on the Workstation to zero out the Workstation Displayed DAP.
7. Make a 10 second exposure at 70 kVp@2 mA.
8. Note the Dose value displayed on the Dosimeter (Measured Dose).
9. Multiply the dosimeter reading for the measured dose by one of the following factors
depending on the size of the Image Intensifier and the area units displayed (cm2 or m2) to find
the Calculated DAP follows:
a. If the displayed units are in mGy* cm2:
9" Image Intensifier Calculated DAP = Measured Dose X 372 cm2
b. If the displayed units are in mGy* m2:
9" Image Intensifier Calculated DAP = Measured Dose X 0.0372 m2
10. Note the Workstation Displayed DAP value as displayed on the left monitor.
11. Ensure the units of measurement for calculated and displayed DAP values are the same. Use
the following conversion factors to convert the units if needed:
a. 1 μGy is equal to .001 mGy
b. 1 mGy is equal to 1000μGy
c. 1 R is equal to 8.76 mGy
12. Compute the percent error of the DAP per the formula shown below.
13. Verify that the Percent Error is within ±25%. If the Percent Error does not fall within the
specification, then perform DAP Calibration.
3-5
3. Adjustment and calibration
3. Verify that the Workstation is set up to display dose units in mGy by pressing the Customize
key on the Workstation Keyboard and touching the Workstation button.
4. Make an auto fluoro exposure and verify that the collimator leaves and iris are fully open and
verify that the Workstation displays skin dose rate (for example 0.023 mGy/min).
5. While taking a 10-second exposure at 70kVp and 2mA:
a. Note the Dose Rate reading from the Dosimeter (Measured Dose Rate).
b. Note the Workstation Displayed Dose Rate as displayed by the System on the left monitor
(Workstation Displayed Dose Rate).
6. Use the following formula to calculate skin dose rate accuracy:
7. Verify that the percent error is <25%. If the percent error does not fall within the specification,
then perform DAP Calibration.
Cumulative Air Kerma Rate (CAK) Accuracy Verification Check:
1. Set the dosimeter to read dose (accumulated) in units of Gy.
2. In Normal mode, make an auto fluoro exposure and verify that the Workstation displays skin
dose for example (0.324 mGy).
3. Start a new exam on the Workstation to reset the displayed skin dose to zero.
4. Reset the dosimeter dose readout to zero.
5. Take a normal fluoro exposure at 70 kVp and Maximum mA possible until the CAK displayed
on the monitor and on the dosimeter are greater than 100.1 mGy.
6. Note the dose reading from the dosimeter. This is the Measured Dose.
7. Note the Workstation displayed dose as reported by the System on the left monitor. This is the
Workstation Displayed Dose.
8. Use the following formula to calculate skin dose accuracy:
9. Verify that the percent error is <25%. If the percent error does not fall within the specification,
then perform DAP.
3-6
3. Adjustment and calibration
3. Center the dosimeter’s ion chamber on top of the image intensifier.
Note: Set the dosimeter to read the dose rate in mR/s. (If your dosimeter indicates in mR/min., divide
the readings by 60 before you enter the value in the UtilitySuite DAP table.)
4. If necessary, enter the current temperature and barometric pressure into the dosimeter.
5. Select Manual Fluoro mode. Select the NORMAL mode.
WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.
6. For each technique in Table 3-1 below take a 10 second Manual Fluoro shot so the reading
will stabilize and record the dosimeter reading (mR/s) in the DAP Calibration table in the
appropriate box in UtilitySuite.
Table 3-1
kVp mA
40 3
50 3
60 2
80 2
100 2
110 2
7. Once all the values have been entered, click the Calculated Coefficients button. The system
calculates the A, B, and C coefficients and displays each in its respective field.
8. Save to system backup removable media, and reboot the system.
9. Verify that the calculated coefficients are displayed.
Note: If you have a dosimeter that measures HVL, the following steps below are not required. Use
the instructions provided with the dosimeter to measure HVL.
3-7
3. Adjustment and calibration
Setup:
1. Position the C-Arm with the X-ray Tube up and the Image Intensifier down.
2. Set up the dosimeter to measure dose rate.
3. Set the system to 80 kV and 3 mA in Manual Technique mode.
4. Using the mounting bracket and stand provided with the meter, mount the ion chamber/dose
detector 30 cm from the Image Intensifier.
5. Fluoro and center the ion chamber/dose detector as viewed on the workstation monitor.
1. With no aluminum (0 mm) filters in the path of the beam, make a fluoro exposure until the AKR
on the Dosimeter stabilizes (a few seconds).
2. Note the initial (0 mm) AKR reading.
3. Divide the AKR reading by 2 to determine the ½ AKR value.
4. Continue to fluoro and add aluminum filters to the path of the beam (at the closest point to
the collimator) until the ½ AKR value determined in step 3 is reached.
5. When the AKR reading reaches the ½ value calculated in step 3, the total thickness of filters
placed in the path of the beam is the system’s Half Value Layer.
Verify that the HVL meets the range specified in the table below. If it is below the specification
then troubleshoot the components that contribute to the HVL.
3-8
3. Adjustment and calibration
Parts:
You need the following tools to complete this Instruction:
l Beam alignment fixture tool (BAFT)
l Bore sight alignment tool
l UtilitySuite software
l RUT cable
l Converging line pair tool
l Dry erase marker
Note: If the customer site does not have a film processor or if the film processor is not working, then
perform the filmless beam alignment verification in the following section.
Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-1, and set the C-Arm brake.
3-9
3. Adjustment and calibration
2. Attach the beam alignment fixture tool (BAFT) to the Image Intensifier.
3. Connect to the system with UtilitySuite.
4. Click Collimator/Camera Setup.
5. Click Hide Circular Mask.
6. On the C-Arm control panel, set the system to MAG2, and then click Calibrate MAG Modes.
Ignore the message Please change the MAG Mode to Normal.
7. On the control panel, open the iris and leaves so they are outside of the image.
8. Fluoro and adjust the X-axis and Y-axis adjustment screws on the BAFT to center it on the
Image Intensifier. To accomplish this, count the tick marks at each quadrant.
9. To cancel the message Please change the MAG Mode to Normal, click Cancel in the
message box twice.
10. Click Show Circular Mask.
Film exposure:
1. Load a film cassette in the BAFT.
2. Using one sheet of film, in Fluro mode make four film exposures on that single sheet of film at
50 kVp @ 2.0 mA for 2 seconds each, in NORMAL, MAG1, MAG2 and with the collimator iris
completely closed.
Note: You may need to adjust kVp and mAs for optimal film density due to variations in film proc-
essing equipment and film screen combinations.
3. Remove the film cassette from the BAFT and develop the film.
Note: If this verification step fails, you must perform a beam alignment calibration, and then repeat
the beam alignment verification.
Note: In some geographical regions the edges of the X-ray field must be visible in the fluoroscopic
field of view for all modes (Normal, MAG1 and MAG2). If this is the case, the following beam
size verification does not apply. Verification for such systems is done by taking fluoro shots in
Normal, MAG1 and MAG2 Modes and making sure the collimator iris is always visible in all
modes. Skip the clipping check and perform the collimator preview lines check.
Note: Refer to Table 3-2 and Table 3-3 when performing calculations. Create a worksheet similar to
these tables, shown below, to perform your calculations.
3-10
3. Adjustment and calibration
1. Take an Auto Normal Mode fluoro shot and rotate the camera so that the BAFT is the same
orientation as the film shot taken previously.
2. Record in the worksheet copy of Table 3-2 the Normal Mode X-axis X-ray field (beam)
diameters as measured using the ruler on the BAFT shown on the film.
3. Record in the worksheet copy of Table 3-2, the MAG1 X-axis X-ray field (beam) diameters as
measured using the ruler on the BAFT shown on the film.
4. Record in the worksheet copy of Table 3-2 the MAG2 X-axis X-ray field (beam) diameters as
measured using the ruler on the BAFT shown on the film.
5. Take a Normal Mode fluoro shot and record in the worksheet copy of Table 3-2, the X-axis
image diameter as measured using the ruler on the BAFT shown on the monitor.
6. Take a MAG1 fluoro shot and record in the worksheet copy of Table 3-2 the X-axis image
diameter as measured using the ruler on the BAFT shown on the monitor.
7. Take a MAG2 shot and record in the worksheet copy of Table 3-2 the X-axis image diameter
as measured using the ruler on the BAFT shown on the monitor.
8. For the Normal, MAG1 and MAG2 modes, subtract the X-axis image diameter measured on
the monitor from the X-ray field diameter measured on the film. Calculate the difference and
ensure the results are as specified in Table 3-3.
Table 3-2: Difference = X-axis film diameter - X-axis image diameter.
Field size X-axis film diameter X-axis image diameter Difference
Normal (value measured in step 2) (value measured in step 5) (as calculated)
MAG1 (value measured in step 3) (value measured in step 6) (as calculated)
MAG2 (value measured in step 4) (value measured in step 7) (as calculated)
Clipping check:
Note: Clipping will be checked with the C-Arm at 45 degrees and 90 degrees.
3-11
3. Adjustment and calibration
Table 3-4: Clipping specifications.
System type Normal clipping MAG1 clipping MAG2 clipping
9" < 2 mm < 2 mm < 3 mm
Note: It may be easier to use a dry erase marker to mark the preview lines prior to taking a fluoro
shot. If the preview circle and lines are not seen, or are more than 13 mm out of position,
re-calibration of the collimator is required. Refer to calibration procedure in this document.
2. Without fluoro, rotate the camera and verify that the camera rotation symbols appear and
move continuously during camera rotation. The image on the left Monitor should
automatically change to the new rotational setting when the camera rotation button is
released.
Note: If the camera rotation preview symbols are not seen or do not rotate in the correct direction,
calibration of the camera rotation is required. Refer to beam alignment calibration procedure
of this Update.
3. Disconnect UtilitySuite.
This completes the film-based beam alignment verification.
3-12
3. Adjustment and calibration
Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-3.
3-13
3. Adjustment and calibration
3-14
3. Adjustment and calibration
Note: If this verification step fails, you must perform a beam alignment, and then repeat this beam
alignment verification.
Note: In some geographical regions the edges of the X-ray field must be visible in the fluoroscopic
field of view for all modes (Normal, MAG1 and MAG2). If this is the case, the following beam
size verification does not apply. Verification for such systems is done by taking fluoro shots in
Normal, MAG1 and MAG2 modes and making sure the collimator iris is always visible in all
modes. Skip the clipping check and perform the collimator preview lines check.
1. Create a worksheet similar to Table 3-5 and Table 3-6 to perform your calculations.
2. Using the Workstation keyboard, turn on Negate.
3. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks run along
the horizontal axis of the monitor. Measure the diameter of the displayed image by counting
the tick marks along the horizontal axis on the left side and adding them to the number of tick
marks counted on the right side. This is the visible normal mode image diameter size. Record
this reading in the worksheet copy of Table 3-6.
3-15
3. Adjustment and calibration
Figure 3-6: Bore site shadow edge in normal size. (reference point).
Arrow indicates shadow edge location.
4. On the monitor using a dry erase marker, mark where the edge of the shadow of the Bore Site
meets the tick marks on the left side of the BAFT along the horizontal axis of the left monitor.
Note the millimeter reading off the edge on the ruler. This is your reference point reading. The
example in Figure 3-6 shows the edge of the shadow, which, in this case, is at 85 millimeters.
5. Loosen the collimator setscrew on the collimator assembly to allow the collimator to move
along the horizontal axis as viewed on the monitor. Refer to Figure 3-7 for the location of the
adjustment screws and setscrews.
Note: You only need to loosen one of the two setscrews. Also note that through a 90 degrees cam-
era rotation, either X or Y-axis movement of the collimator could be used to move the image
along the horizontal axis on the display monitor.
6. Take a Normal fluoro shot and turn the adjustment screw on the collimator to move the bore
sight tool shadow to the right side on the monitor. Move it until you can just see the
secondary collimator ring appear from the left side in the live image on the monitor as shown
in Figure 3-8.
3-16
3. Adjustment and calibration
3-17
3. Adjustment and calibration
Table 3-6: X-ray field size = visible normal mode image diameter size + total offset
Visible normal mode image diameter size Total offset X-ray field size
(value from step 3) (value from step 4) (calculated value)
13. Subtract the visible Normal mode image diameter size from the X-ray field size (which is the
total offset value) and confirm that the value meets the specifications given in Table 3-7
below.
Table 3-7: Offset specifications.
System type Normal difference/offset
9" < 20 mm
14. Turn the adjustment screw to bring the collimator back to its original location, bringing the
shadow of the bore sight alignment tool back to the reference point as recorded in step 4
above. Tighten the setscrew before proceeding to the next step.
3-18
3. Adjustment and calibration
Figure 3-10: MAG1 fluoro image. Figure 3-11: MAG1 collimator iris leaves.
5. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG1 mode.
6. Record the X-ray field size for the MAG1 collimator. This is measured by using the tick marks
on the rulers of the BAFT that connect two flat portions of the collimator iris leaves. Take an
average of two measurements taken at right angles from each other. For the example shown
in Figure 3-11, the X-ray field size (collimator iris size) is 168 mm. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-8.
7. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).
8. Click the Mode button on the C-Arm to switch to MAG2 mode, and then take a MAG2 shot and
measure the diameter of the image on the monitor using the ruler tick marks on the BAFT
image. For the example shown in Figure 3-12, the diameter is 121 mm. This is the displayed
image diameter. Record this reading in your worksheet copy of Table 3-8.
3-19
3. Adjustment and calibration
9. From UtilitySuite, open the Collimator/Camera Setup screen. Click the Calibrate MAG Modes
button and while the popup window for changing the MAG mode to Normal is visible in
UtilitySuite, click the Mode button on the C-Arm to switch to Normal mode.
10. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG2 mode.
Figure 3-12: MAG2 fluoro image. Figure 3-13: MAG2 collimator iris.
11. Record the X-ray field size for the MAG2 collimator. This is measured by using the tick mark
rulers of the BAFT that connect two flat portions of the collimator iris leaves. Take an average
of two measurements taken at right angles from each other. For the example shown in Figure
3-13, the X-ray field size (collimator iris size) is 124 millimeters. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-8.
12. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).
13. Referencing your worksheet copy of Table 3-8 for MAG1 and MAG2 modes, subtract the
diameter of the displayed image from the X-ray field size (collimator iris diameter) of the
corresponding MAG Mode. Calculate the difference and ensure the results meet the criteria in
Figure 3-9.
Table 3-8: Collimator iris diameter - displayed image diameter = difference
Field size Collimator iris diameter Displayed image diameter Difference
MAG1 (value from step 6) (value from step 3) (calculated value)
MAG2 (value from step 11) (value from step 8) (calculated value)
3-20
3. Adjustment and calibration
Clipping check:
1. Check for clipping with C-Arm at 45 degrees and 90 degrees.
2. Turn on Negate and AutoHisto on the Workstation keyboard, and then take continuous
fluoro in NORMAL, MAG1, and MAG2 as you rotate the camera 360 degrees in each mode. Use
the tick marks on the BAFT tool as shown inFigure 3-14 to ensure that the clipping is within
specifications for all modes, per Table 3-10 below.
Table 3-10: Clipping check criteria.
System type Normal clipping MAG1 clipping MAG2 clipping
9" < 2 mm < 2 mm < 3 mm
Note: It may be easier to use a dry erase marker to mark the preview lines prior to taking a fluoro
shot. If the preview circle and lines are not seen, or are more than 13 mm out of position, cal-
ibration of the collimator is required. Refer to calibration procedure in this document.
2. Without fluoro, rotate the camera and verify that the camera rotation symbols appear and
move continuously during camera rotation. The image on the left Monitor should
automatically change to the new rotational setting when the camera rotation button is
released.
Note: If the camera rotation preview symbols are not seen or do not rotate in the correct direction,
calibration of the camera rotation is required. Refer to calibration procedure in this document.
3-21
3. Adjustment and calibration
3. Disconnect UtilitySuite.
This completes the Filmless Beam Alignment Verification.
WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.
WARNING Tasks involve potential exposure to blood borne pathogens. Use Universal
Precautions including rubber/nitrile gloves.
CAUTION The following procedure is critical to the safe operation of the C-Arm. Improper
adjustment may cause premature failure of major system components.
CAUTION The following procedures require you to handle devices susceptible to damage from
electrostatic discharge (electrostatic discharge). Take appropriate measures to avoid
equipment damage.
3-22
3. Adjustment and calibration
3-23
3. Adjustment and calibration
3. Using a straight edge, draw a line between the 0 degrees mark and the 180 degrees mark,
and then draw a line between the 90 degrees mark and the 270 degrees mark. The
intersection of the two lines is the rotational center of the camera. If the Rotational Center is
not within 3 mm of the center of the BAFT, you must adjust to within 3 mm.
Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.
4. If adjustments are necessary, loosen the three securing screws, the screw holding the copper
Heat Sink Strap, and the four screws securing the TEC Cooler Bar shown in Figure 3-16.
5. Adjust the X and Y-Axis Decentration Screws in the Camera Assembly shown in Figure 3-17 to
align the center of the BAFT to the optical center. Tighten all the securing screws loosened in
step 4 of Camera Decentration Adjustment.
Figure 3-16: Camera assembly screw Figure 3-17: Aligning the camera optical centering:
locations: 1 = camera decentration adjusting
1 = screws securing the TEC screws
cooling bar
2 = screws securing the
camera centering
mechanism
3 = screws securing the TEC
cooling bar
4 = screw securing the
camera heat sink strap
5 = screw securing the
camera center mechanism
3-24
3. Adjustment and calibration
Decentration verification:
To verify that Mechanical Decentration Deviation is < 3 mm:
1. During a MAG2 fluoro exposure, rotate the camera from stop to stop. Observe the BAFT
pattern, verifying that the center of the image does not deviate from within the 3 mm
diameter circle and is centered on the BAFT.
2. If the center of the image deviates from within the 3 mm diameter circle, repeat the Camera
Decentration Adjustment process.
3. Remove all the marks from the monitor.
Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.
Note: For single leaf collimators, use the concave radius of the shutter leaf and line it up with the sec-
ondary collimator ring.
3-25
3. Adjustment and calibration
3-26
3. Adjustment and calibration
2. Mechanically center collimator. With the bore site tool attached to the collimator, loosen the
collimator setscrews shown in Figure 3-20.
Note: Take note of the new collimator iris diameters sizes (X-ray Field size) for MAG Modes. These
values are used when you perform the steps in the Image Intensifier Sizing Adjustment sec-
tion.
3-27
3. Adjustment and calibration
3-28
3. Adjustment and calibration
Note: If verification was not performed and the normal X-ray field size is not available, set the Image
Intensifier size to a nominal value. The nominal value for a 9” Image Intensifier is 220 mm. Set
the Image Intensifier size as close to the nominal value as possible without introducing any
clipping.
2. Starting with Normal mode, make a fluoro exposure and adjust the Image Intensifier so that
the required displayed image diameter size calculated previously is displayed just within the
Digital Mask as shown in Figure 3-22. Use the tick marks on the BAFT rulers. Repeat this step
for MAG1 and MAG2.
3-29
3. Adjustment and calibration
Resolution check:
Note: Resolution measurement is subjective, even when using the converging line-pair tool. In order
to minimize the effects of moiré pattern interference in the area of interest, the tool may be
shifted slightly from the position shown in the diagram shown in Figure 3-24.
Resolution is measured at GE OEC as follows: The converging lines are observed (from wider
to narrower separations) until approximately 50% of the converging line-pairs disappear. If
the line-pairs disappear for a short distance and 50% (or more) reappear, that pattern is
viewed again, further along, until 50% of the pairs disappear.
1. Place the converging line pair tool on the Image Intensifier as shown in Figure 3-24 with the
converging end near the center of the Image Intensifier and at a 45 degrees angle to the
Image Intensifier grid.
3-30
3. Adjustment and calibration
2. Rotate the camera to place the tool on the monitor in the same relative position as placed on
the Image Intensifier (in that position, the camera's horizontal scans are at right angles to the
Image Intensifier grid).
3. Take a fluoro shot. Verify resolution is equal to or better than the specifications listed in
Table 3-12.
Table 3-12: Resolution specifications.
MAG mode Line pairs/mm
Normal 2.3
MAG1 3.2
MAG2 3.8
4. Readjust, if necessary, sizing potentiometer “A” and focus potentiometer “B” as necessary for
correct displayed image sizing and optimum resolution.
5. Repeat the process for MAG1 and MAG2, using MAG1 mode/MAG1 Diameter Size and MAG2
mode/MAG2 Diameter Size, respectively. If necessary, move the converging line pair tool
toward the center of the Image Intensifier when checking resolution.
3-31
3. Adjustment and calibration
l Converging Line Pair Tool
l Dry Erase Marker
Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-25.
3-32
3. Adjustment and calibration
Note: Visually verify that the UBAT is properly positioned by confirming that all three legs are snug
against the side of the Image Intensifier. The UBAT will not be properly centered if all three
legs are not contacting the Image Intensifier.
5. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks from the
UBAT are displayed in an X on the monitor.
6. Turn on Negate and AutoHisto on the Workstation keyboard, and then take continuous
fluoro in NORMAL, as you rotate the camera 360 degrees. Use the tick marks on the UBAT tool
as shown inFigure 3-27 to ensure that there is no clipping from the secondary collimator ring
or iris blades.
3-33
3. Adjustment and calibration
Minimum (50 mm x 50 mm) field size verification:
1. Close the collimator iris completely, and then take an Auto fluoro shot.
2. Ensure the diameter of the collimator iris (X-ray field size), as viewed on the monitor, is within
the 50 mm square on the UBAT.
Note: If this verification step fails, you must perform a beam alignment, and then repeat this Beam
Alignment Verification.
Note: In some geographical regions the edges of the X-ray field must be visible in the fluoroscopic
field of view for all modes (Normal, MAG1 and MAG2). If this is the case, the following Beam
Size Verification does not apply. Verification for such systems is done by taking fluoro shots in
Normal, MAG1 and MAG2 Modes and making sure the iris leaves are visible in all modes. Skip
the Clipping Check and perform the collimator Preview Lines check.
1. Create a worksheet similar to Table 3-13 and Table 3-14 to perform your calculations.
Table 3-13: Total offset = Left side offset value + right side offset value.
Left side offset value Right side offset value Total offset
(value from step 7) (value from step 10) (calculated value)
Table 3-14: X-ray field size = visible Normal mode image diameter size + total offset.
Visible Normal mode image diameter size Total offset X-ray field size
(value from step 3) (value from Table 3-13) (calculated value)
3-34
3. Adjustment and calibration
4. On the monitor using a dry erase marker, mark where the edge of the shadow of the Bore Site
meets the tick marks on the left side of the UBAT along the horizontal axis of the left monitor.
Note the millimeter reading off the edge on the ruler. This is your reference point reading. The
example in the Figure 3-28 shows the edge of the shadow, which, in this case, is at 85
millimeters.
5. Loosen the collimator setscrew on the collimator Assembly to allow the collimator to move
along the horizontal axis as viewed on the monitor. Refer to the Figure 3-29 for the location of
the adjustment screws and setscrews.
Note: Ensure that the proper screw is loosened to move the collimator in the desired direction. Also
note that through a 90 degrees Camera rotation, either X or Y-axis movement of the
collimator could be used to move the image along the horizontal axis on the display monitor.
6. Take a Normal fluoro shot and turn the adjustment screw on the collimator to move the Bore
Sight Tool shadow to the right side on the monitor. Move it until you can just see the
secondary collimator ring appear from the left side in the live image on the monitor as shown
in Figure 3-30.
3-35
3. Adjustment and calibration
7. On the monitor, using a dry erase marker, mark the new position where the edge of the
shadow of the Bore Site meets the tick marks on the left side of the UBAT along the horizontal
axis of the monitor. Note the millimeter readings of the marking and subtract it from the
reference point reading acquired in step 4 above. The result is the absolute value for left side
offset. In the example in Figure 3-30, the new shadow location is at 81 millimeters. The left
side offset for the shown example is (85 - 81) = 4 millimeters.
8. Record this reading in your worksheet copy of Table 3-13.
9. Take a Normal fluoro shot and turn the adjustment screw on the collimator in the opposite
direction to move the Bore Sight Tool shadow to the left side on the monitor. Move it until you
can just see the secondary collimator ring appear from the right side in the live image on the
monitor. See Figure 3-31.
10. On the monitor, using a dry erase marker, mark the new position where the edge of the
shadow of the Bore Site meets the tick marks on the left side of the UBAT along the horizontal
axis of the monitor. Note the millimeter readings of the marking and subtract it from the
reference point reading acquired in step 4 above. The result is the absolute value for right side
offset. In the example in the Figure 3-31, the shadow location is at 90 millimeters. The right
side offset for the shown example is (85 mm - 90 mm) = 5 millimeters. Record this reading in
your worksheet copy of Table 3-13.
3-36
3. Adjustment and calibration
14. Turn the adjustment screw to bring the collimator back to its original location, bringing the
shadow of the bore sight alignment tool back to the reference point as recorded in step 3
above. Tighten the setscrew before proceeding to the next step.
Figure 3-32: MAG1 fluoro image. Figure 3-33: MAG1 collimator iris leaves.
3-37
3. Adjustment and calibration
5. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG1 mode.
6. Record the X-ray field size for the MAG1 collimator. This is measured by using the tick marks
on the rulers of the UBAT that connect two flat portions of the collimator iris leaves. Take an
average of two measurements taken at right angles from each other. For the example shown
in Figure 3-33, the X-ray field size (collimator iris size) is 204 mm. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-16.
7. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).
8. Click the MAG button on the C-Arm to switch to MAG2 mode, and then take a MAG2 shot and
measure the diameter of the image on the monitor using the ruler tick marks on the UBAT
image. For the example shown in Figure 3-34, the diameter is 145 mm. This is the displayed
image diameter. Record this reading in your worksheet copy of Table 3-16.
9. From UtilitySuite, open the Collimator/Camera Setup screen. Click the Calibrate MAG Modes
button and while the popup window for changing the MAG mode to Normal is visible in
UtilitySuite, click the MAG button on the C-Arm to switch to Normal mode.
Figure 3-34: MAG2 fluoro image. Figure 3-35: MAG2 collimator iris.
10. Take a fluoro shot. The result is an image of the collimator iris (X-ray field) as set for the
corresponding MAG2 mode.
11. Record the X-ray field size for the MAG2 collimator. This is measured by using the tick mark
rulers of the UBAT that connect two flat portions of the collimator iris leaves. Take an average
of two measurements taken at right angles from each other. For the example shown inFigure
3-35, the X-ray field size (collimator iris diameter) is 156 millimeters. This is the collimator iris
diameter. Record this reading in your worksheet copy of Table 3-16.
12. Cancel the MAG mode calibration process in UtilitySuite (you may have to click the Cancel
button more than once).
3-38
3. Adjustment and calibration
13. Referencing your worksheet copy of Table 3-16 for MAG1 and MAG2 modes, subtract the
diameter of the displayed image from the X-ray field size (collimator iris diameter) of the
corresponding MAG Mode. Calculate the difference and ensure the results meet the criteria in
Table 3-17.
Clipping check:
1. Check for clipping with C-Arm at 45 degrees and 90 degrees.
2. Turn Negate and AutoHisto on the Workstation keyboard, and then take continuous fluoro in
NORMAL, MAG1, and MAG2 as you rotate the camera 360 degrees in each mode. Use the tick
marks on the UBAT tool as shown inFigure 3-36 to ensure that the clipping is within
specifications for all modes per Table 3-18.
Table 3-18
System type Normal clipping MAG1 clipping MAG2 clipping
9" < 2 mm < 2 mm < 3 mm
Note: It may be easier to use a dry erase marker to mark the preview lines prior to taking a fluoro
shot. If the preview circle and lines are not seen, or are more than 13 mm out of position,
calibration of the collimator is required. Refer to calibration procedure in this document.
3-39
3. Adjustment and calibration
2. Without fluoro, rotate the camera and verify that the camera rotation symbols appear and
move continuously during camera rotation. The image on the left Monitor should
automatically change to the new rotational setting when the camera rotation button is
released.
Note: If the camera rotation preview symbols are not seen or do not rotate in the correct direction,
calibration of the camera rotation is required. Refer to beam alignment calibration procedure
on page 3.5.5 of this Update.
3. Disconnect UtilitySuite.
This completes the Beam Alignment Verification.
WARNING The following steps produce X-rays. Use radiation protection PPE when
performing service procedures that produce ionizing radiation to protect
yourself and others. Lead aprons, eye protection, thyroid protection, and similar
devices are available.
WARNING Tasks involve potential exposure to blood borne pathogens. Use Universal
Precautions including rubber/nitrile gloves.
CAUTION The following procedure is critical to the safe operation of the C-Arm. Improper
adjustment may cause premature failure of major system components.
CAUTION The following procedures require you to handle devices susceptible to damage from
electrostatic discharge (electrostatic discharge). Take appropriate measures to avoid
equipment damage.
UBAT Setup:
1. To normalize C-Arm flexure, release the C-Arm brake and position the C-Arm at 0 degrees on
the C-Arm scale as shown in Figure 3-37.
3-40
3. Adjustment and calibration
3-41
3. Adjustment and calibration
6. Take a fluoro shot and rotate the image on the monitor so that the ruler tick marks from the
UBAT are displayed in an X on the monitor.
Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.
4. If adjustments are necessary, loosen the three securing screws, the screw holding the copper
Heat Sink Strap, and the four screws securing the TEC Cooler Bar as shown in Figure 3-40.
Note: Loosen the screws just enough to make adjustments. If you loosen the screws too much, there
will be too much play in the camera and tightening the screws will throw off your
adjustments.
3-42
3. Adjustment and calibration
5. Adjust the X and Y-Axis Decentration Screws in the Camera Assembly to align the center of the
UBAT to the optical center. Figure 3-41 shows the locations of the Decentration screws.
6. Retighten all the securing screws loosened in Step 4 of Camera Decentration Adjustment.
Note: You may need to remove a standoff, like the one in Figure 3-41, in order to gain access to the
adjustment screw.
Decentration verification:
To verify that Mechanical Decentration Deviation is <3 mm:
1. During a MAG2 fluoro exposure, rotate the camera from stop to stop. Observe the UBAT
pattern, verifying that the center of the image does not deviate from within the 3 mm
diameter circle and is centered on the UBAT.
2. If the center of the image deviates from within the 3 mm diameter circle, repeat the Camera
Decentration Adjustment process.
3. Remove all the marks from the monitor.
3-43
3. Adjustment and calibration
Note: Each ring in the Bull's-eye is 1 mm wide with 1 mm spacing between rings. A slight amount of
mechanical play in the camera can cause part of the image shift as the camera is rotated.
Note: For single leaf collimators, use the concave radius of the shutter leaf and line it up with the
secondary collimator ring.
3-44
3. Adjustment and calibration
8. While making a Normal Mode fluoro exposure, use the buttons on the control panel to
position the collimator iris blades just inside the view of the secondary collimator ring (ideally,
you want to see the shadow of the blades, not the blades themselves). Click Ok when done.
9. Click File > Save > To System > Both. Reboot the system when prompted in UtilitySuite.
Collimator centering:
Verify centering as follows:
1. Attach the bore site tool to the collimator.
2. Select MAG2 and make an exposure, the collimator should be centered as shown below.
3. The white dot in the center of the left screen should be centered on the crosshairs (Figure 3-
43) of the UBAT.
3-45
3. Adjustment and calibration
2. Center the collimator in reference to the beam alignment tool using the collimator adjusting
screws.
3. When the collimator is centered properly, tighten the collimator setscrews.
4. Remove bore site tool.
Note: Take note of the new Collimator iris diameters sizes (X-ray Field size) for MAG Modes. These
values are used when you perform the steps in the Image Intensifier Sizing Adjustment
section.
3-46
3. Adjustment and calibration
Note: If verification was not performed and the normal X-ray field size is not available, set the Image
Intensifier size to a nominal value. The nominal value for a 9-inch Image Intensifier is 216 mm.
Set the Image Intensifier size as close to the nominal value as possible without introducing
any clipping.
Table 3-19
System type Number subtracted Number subtracted Number subtracted
for Normal for MAG1 for MAG2
9" 9 mm 9 mm 7 mm
2. Starting with Normal mode, make a fluoro exposure and adjust the Image Intensifier so that
the required displayed image diameter size calculated previously is displayed just within the
Digital Mask as shown in Figure 3-46. Use the tick marks on the UBAT rulers. Repeat this step
for MAG1 and MAG2.
3-47
3. Adjustment and calibration
1. With the Image Intensifier positioned down as shown in Figure 3-47, adjustment
potentiometer C is at the top, and B and A are below it, in order:
a. If present, set # 1 of SW1 to the off position.
b. Adjust potentiometer “A” for sizing.
c. Adjust potentiometer “B” focus for optimum center resolution.
d. Adjust potentiometer “C” for best center and edge resolution (only if necessary).
Resolution check:
Note: Resolution measurement is subjective, even when using the converging line-pair tool. In order
to minimize the effects of moiré pattern interference in the area of interest, the tool may be
shifted slightly from the position shown in the diagram above.
Resolution is measured at GE OEC as follows: The converging lines are observed (from wider
to narrower separations) until approximately 50% of the converging line-pairs disappear. If
the line-pairs disappear for a short distance and 50% (or more) reappear, that pattern is
viewed again, further along, until 50% of the pairs disappear.
1. Place the converging line pair tool on the Image Intensifier as shown in Figure 3-48 with the
converging end near the center of the Image Intensifier and at a 45 degrees angle to the
Image Intensifier grid.
3-48
3. Adjustment and calibration
4. Readjust, if necessary, sizing potentiometer “A” and focus potentiometer “B” as necessary for
correct displayed image sizing and optimum resolution.
5. Repeat the process for MAG1 and MAG2, using MAG1 mode/MAG1 Diameter Size and MAG2
mode/MAG2 Diameter Size, respectively. If necessary, move the converging line pair tool
toward the center of the Image Intensifier when checking resolution.
3-49
3. Adjustment and calibration
Note: If Sync Rate and ABS table settings are different, temporarily change them to 30 Hz and
Domestic ABS to verify or calibrate the Camera Iris.
2. If the verification values are not in specification, perform the iris calibration procedure.
3-50
3. Adjustment and calibration
Table 3-22
Image Intensifier Domestic ABS
9” 70±9 μGy/minute or
8.0± 1.0 mR/minute
2. If the verification values are not in specification, perform the iris calibration procedure.
3. Check the functionality of the Snapshot feature by manually moving the iris to its open stop.
Select Snapshot mode and while taking a Snapshot verify that the iris stop goes to the closed
iris position. When the shot terminates, the iris should open.
4. Reinstall covers and torque Camera hat cover 5/16” band clamp.
5. Remove copper filters and dose chamber once the system passes verification.
Note: If Sync Rate and ABS table settings are different, temporarily change them to 30 Hz and
Domestic ABS to verify or calibrate the Camera Iris.
6. Place a dosimeter ion chamber/dose detector in the center of the X-ray beam.
7. Place two 1-millimeter copper filters on the collimator cover so that the entire X-ray beam
passes through it.
8. Set the field size to NORMAL and Auto Technique.
3-51
3. Adjustment and calibration
3. Without moving the position of the iris gear, swing the open iris stop lobe up against the iris
stop post and tighten the set-screw as shown in Figure 3-50.
3. Without moving the position of the iris gear, swing the closed iris lobe stop up against the iris
stop post and tighten the set-screw as shown in Figure 3-50.
4. Repeat the iris Stop Verification procedure in the previous section.
5. After completing the calibration, through UtilitySuite, in the Collimator/Camera Setup page,
click the 'Get Camera Iris Stops' button to save the end stop positions. Failure to perform this
step will result in a Camera Iris Error message on every system boot.
6. Reinstall covers and torque Camera hat cover 5/16" band clamp.
7. Remove copper filters and dose chamber.
3-52
3. Adjustment and calibration
3-53
3. Adjustment and calibration
Note: Additional movement may be gained by loosening all shelf adjustment screws.
3-54
4. Replacement
4. Replacement
Note: The values in the Tables apply unless specific torque values are provided in the replacement
procedure or in the Specific Assembly Torque Specs in Table 4-2.
Torx head
Socket head cap
Stainless machine screw
Grade 2 Grade 5 Grade 8 screws, heat
steel with crest cup
treated
washer
Size in·lbs NA NA in•lbs in•lbs in•lbs
2-56 1.6±0.5 NA NA 5±1 2.5±0.5 NA
4-40 3.2±0.5 NA NA 10±1 5±1 6±1
6-32 6.4±1 NA NA 19±2 10±1 12±1
8-32 11±1 NA NA 34±3 17±2 22±2
10-32 18±2 NA NA 55±6 27±3 30±3
NA NA ft•lbs ft•lbs ft•lbs ft•lbs NA
1/4 - 20 Do not 6.5±1 9±1 10±1 5±1 NA
use
5/16 - 18 NA 13±1 18±2 20±2 10±1 NA
3/8 -16 NA 24±2 35±4 36±4 18±2 NA
7/16 -14 NA 38±4 55±6 58±6 30±3 NA
1/2 -13 NA 58±6 80±8 88±9 44±4 NA
5/8 -11 NA 110±11 170±17 170±17 85±9 NA
4-1
4. Replacement
Figure 4-1: Bolt location inside tubular chassis. Figure 4-2: Subject bolt installed.
4-2
4. Replacement
Manpower requirements:
l 1 person, 2.0 hours.
Special tools:
l FSE standard tools.
l Laptop service computer with UtilitySuite version 7.4.20 or later installed.
l External keyboard.
l Debug monitor or equivalent.
l Electrostatic discharge kit.
l RUS cable.
l 5331224-01 Hard Disk Drive Format floppy disk.
l 00-883890-05 SIM disk.
Note: USB to Serial adapter will be necessary if the laptop does not contain a serial port.
Note: When backing up and restoring configuration files with UtilitySuite, make note of the AE Title
shown on the Network Configuration screen. If the AE Title consisted of 16 characters, it will
be truncated to 15 characters when restored. Ensure that the AE Title is properly restored.
4-3
4. Replacement
Note: All images will be permanently lost if they are not archived. Check with the customer to find
out whether they would like any of the images on the system backed up.
4-4
4. Replacement
5. If the product listed at the top of the tree view is not 8800, change the product in UtilitySuite
to 8800 by choosing the File->New->8800 menu items.
6. Click the Connect/Disconnect X-ray system button.
7. Click the Connect Serial button to establish communication between the laptop and the
Workstation.
8. Click the Yes button at the prompt about updating forms.
9. Insert the SIM floppy into the floppy drive at the back of the Workstation.
10. Reboot the Workstation.
Note: UtilitySuite will lose communication to the Workstation. This is normal. DO NOT exit UtilitySuite
nor RUT.
11. Once the Workstation is fully rebooted, as indicated by the display of a SIM version on the
Workstation monitor, click the File Transfer button in UtilitySuite as shown in Figure 4-3.
4-5
4. Replacement
Note: The Log files will begin transferring from the Workstation to the laptop.
16. Note the location and name of the log file package as shown in Figure 4-8.
4-6
4. Replacement
4-7
4. Replacement
11. Click Erase Program Flash for selected Nodes.
12. UtilitySuite displays: "Are you sure you want to erase the program flash for the selected
nodes?" Select Yes.
13. UtilitySuite displays: "Lost connection to system." Click OK.
14. Ensure that all check boxes but the Service Node check box are now cleared.
Note: This confirms that the node’s flash memory was erased. The Service Node will still be checked
since the system has no way to return a message back to UtilitySuite once the Service Node's
flash memory was erased.
Note: Brand new solid-state hard drives will have to have the format procedure executed twice. The
first execution will initialize the hard drive, while the second one will format the hard drive.
Note: Prior to formatting a customer's hard disk drive, back up any necessary data including
images, log files, calibration files, and document system configuration (this could include, but
is not limited to customer preferences, DICOM settings, etc.).
WARNING Electrical circuits inside the equipment use voltages that are capable of causing
serious injury or death from electrical shock, or damage to the equipment. Use
appropriate precautions.
CAUTION To prevent electrostatic discharge damage, ensure that you are properly grounded with
a grounded wrist strap before handling any electrostatic discharge electronic sensitive
components.
Setup:
1. Disconnect the AC Power Cord.
2. If required, perform LOTO using the appropriate system specific LOTO procedure.
3. Connect the external keyboard and debug monitor to the Workstation.
4. Re-connect the AC Power Cord.
5. Insert the Hard Disk Drive Format disk into the Workstation floppy drive.
4-8
4. Replacement
Note: If Y is not selected within 6 seconds the system will automatically run chkdsk. Once chkdsk is
either complete or if it runs for more than 30 seconds, reboot the system to restart the Hard
Disk Drive Format procedure.
1. Press any key on the external keyboard to allow the format process to continue.
2. When the message: WARNING: ALL DATA ON NON-REMOVABLE DISK DRIVE C: WILL BE
LOST! Proceed with Format (Y / N)? appears, select Y > Enter. The Hard Drive will begin to
format.
3. Press any key when prompted (this occurs multiple times) until A> appears.
Note: Remember for brand new solid-state hard drives to perform this formatting process twice.
The first time initializes the drive, the second time formats it.
4-9
4. Replacement
l Order a replacement drive
l Turn off the system
l Remove the Hard Disk Drive, and
l Follow proper procedures for Hard Disk Drive disposal
4-10
4. Replacement
5. Select Yes at the prompt to update forms.
6. Click File->Open From File->Both. Select the backup files that you saved from the system at
the start of this Procedure.
7. Restore these files to the system by clicking File->Save to system->Both. Follow the
onscreen prompts to complete this process.
8. Remove the calibration removable media from the back of the Workstation.
9. Reboot the system for files to take effect.
10. Copy the system configuration files to the calibration removable media and replace it to back
of the Workstation.
Check wireless:
1. If the laptop has a switch to control the wireless card, use the switch to enable the wireless
card.
If it does not, then in the Network Connections screen, right click on Wireless Network
Connection and choose Enable.
2. In Windows, open Network Connections in the Control Panel (typically
Start->Settings>Control Panel->Network Connections).
3. Right click on Local Area Connection and select Properties.
4. Scroll down and select Internet Protocol (TCP/IP) and click Properties.
5. Select Obtain an IP address automatically.
6. Click OK.
7. Close the Local Area Connection Properties dialog.
8. Remove the SIM floppy from the back of the Workstation.
9. Turn off the system.
4-11
4. Replacement
4-12
4. Replacement
Manpower requirements:
l 1 person, 1.0 hours.
Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge Kit
l Dosimeter
l 9” beam alignment tool
4-13
4. Replacement
CAUTION To prevent electrostatic discharge damage to both the old and the new CCD Camera,
make sure that you are grounded with a properly functioning wrist strap before han-
dling any electrostatic discharge sensitive electronic components.
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
4-14
4. Replacement
Note: Use a slotted screwdriver or 5/16” nut driver to loosen the clamp that secures the EMI shield
as shown in Figure 4-12.
7. Lift the EMI Shield up and disconnect the wires that run from the EMI shield to the camera.
Figure 4-12: CCD camera EMI shield Figure 4-13: Camera TEC mounting screws
removal. (arrows).
Note: Later CCD Camera models use a digital CCD chip that does not require cooling. A Ther-
moelectric Cooler (TEC) would not be installed on this Camera. Later model Cameras can be
distinguished from earlier versions by the three diagnostic LEDs located on the circuit board.
8. Remove the four 6/32” TORX screws shown in Figure 4-13 that secure the Thermoelectric
Cooler to the Image Intensifier if installed.
9. Remove the three Hex Head screws (black mount) that secure the CCD Camera to the Image
Intensifier.
4-15
4. Replacement
3. Verify CCD Camera Cooling (if applicable).
4. Reassemble the system, torque the camera hat cover 5/16” band clamp to 82.5 ± 2.5 in•lbs.
5. Verify image rotation while taking an X-ray.
Manpower requirements:
l 1 person, 1.0 hours.
4-16
4. Replacement
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
Note: Ensure all beam limiting components not included in the new kit are in place on the system
before installing the Collimator.
4-17
4. Replacement
3. Install the new Collimator using the four screws you removed earlier and torque to 12 in•lbs ±
1 in•lbs.
Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge kit
l C-Arm stop clamp tool
l 9” beam alignment tool
WARNING Dangerous voltage levels are present when covers are removed from the C-Arm.
CAUTION To prevent electrostatic discharge damage, make sure that you are grounded with a
properly functioning wrist strap before handling any electrostatic discharge sensitive
electronic components.
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
CAUTION Any time the Image Intensifier or X-ray tube is removed, LOTO must be performed using
the C-Arm stop clamp tool.
4-18
4. Replacement
4-19
4. Replacement
4-20
4. Replacement
9. Attach the new Image Intensifier to the C-Arm using the four hex socket screws. Apply a small
amount of Loctite 242 to each screw and torque to 10 ft•lbs ± 1 ft•lbs (120 in•lbs ± 12 in•lbs).
10. Re-connect J7 and green and yellow ground wire that connects to the Image Intensifier's
Power Supply.
11. Connect the P6, P7, and P8 connectors from the Connector Mount on the EMI Shield.
Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge kit
l 9” beam alignment tool
WARNING Dangerous voltage levels are present when covers are removed from the C-Arm.
CAUTION To prevent electrostatic discharge damage, make sure that you are grounded with a
properly functioning wrist strap before handling any electrostatic discharge sensitive
electronic components.
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
4-21
4. Replacement
CAUTION In the next step, when the hex socket screw is removed, the screw's standoff and nut, if
applicable, may fall down into the power supply's chamber. To prevent this, hold onto
the standoff and nut when removing the screw.
2. Remove the single hex socket screw that attaches the Image Intensifier Power Supply to the
body of the Image Intensifier.
3. Tag and remove the connectors on the Image Intensifier Power Supply.
4. Carefully lift out the Power Supply from its chamber in the Image Intensifier.
4-22
4. Replacement
Manpower requirements:
l 1 person, 0.5 hours.
Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge Kit
4-23
4. Replacement
CAUTION To prevent electrostatic discharge damage to both the old and the new PS1 Assembly,
make sure that you are grounded with a functioning wrist strap before handling any elec-
trostatic discharge sensitive electronic components.
1. Turn off the Workstation and disconnect the AC power plug from the AC outlet.
2. Remove the interconnect cable from the C-Arm.
3. Turn off breaker CB1 on the C-Arm.
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
4-24
4. Replacement
Manpower requirements:
l 1 person, 0.5 hours.
Special tools:
l FSE standard tools
l Digital Multimeter
l Electrostatic discharge Kit
CAUTION To prevent electrostatic discharge damage to both the old and the new PS1 Assembly,
make sure that you are grounded with a functioning wrist strap before handling any elec-
trostatic discharge sensitive electronic components.
4-25
4. Replacement
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
5. Remove the C-Arm covers and the cover around the battery charger.
6. Remove the front screws that secure the PS2 assembly to the C-Arm chassis.
7. On PS2, disconnect J1 from P1, J2 from P2, and J3 from P3.
Special Tools:
l FSE standard tools
l Digital Multimeter
l Tape measure
4-26
4. Replacement
WARNING Never operate the system without the AC plug’s grounding prong/receptacle in
place. Failure to heed this warning may result in death, personal injury, equip-
ment damage, or improper equipment operation.
1. Confirm that the Workstation is turned off and that its AC line is disconnected from the
facility’s electrical outlet.
2. Disconnect the Interconnect cable from the C-Arm.
3. Perform the lockout/tagout (LOTO) procedure.
4. Loosen the cord clamp screw.
5. Loosen the screws that secure the plug collar around the cord.
6. Remove any other screws necessary to access the wire terminals on the plug body.
7. Separate the plug collar from the plug body. Pull the plug body with the attached cord
through the loosened collar far enough to expose the three wire terminals on the plug body.
8. Loosen the three screws to disconnect the cord wires from the plug terminals.
9. Inspect the replacement plug for damaged or missing components.
10. Cut off the existing AC Power Plug just prior to the strain relief and discard.
1. Prepare the wire ends by removing the cord jacket and insulation from each cord conductor
as shown in Figure 4-21. Refer to Table 4-4 to determine correct “Length” and “Strip” values.
4-27
4. Replacement
3. Thread the prepared AC line cord through the collar on the replacement plug. Ensure that the
wires do not fray (no loose wire strands) during insertion into the terminals.
4. Insert green/yellow (ground) conductor into terminal for Ground prong/receptacle. Push wire
into terminal fully and secure screw.
5. . Insert blue (neutral) wire into terminal for Neutral prong. Push wire into terminal fully and
secure screw.
6. Insert brown (line) wire into terminal for the Line prong. Push wire into terminal fully and
secure screw.
7. Visually inspect that insulation is not pushed into terminals (to avoid intermittent
connections) and reposition if needed.
8. Visually ensure that no bare wire is exposed between the outer wire insulation and the plug
housing.
9. Torque the power plug terminal screws according to Table 4-4 for the cord cap style. Figure
4-22 is for reference only; specific power plugs and terminals will look somewhat different.
Figure 4-22
10. Press plug body into plug collar.
11. Secure screws on plug collar.
12. Secure the cord clamp on outer jacket of line cord.
Table 4-3: AC power cord wires.
Conductor Insulation Color Screw Color
Green and yellow Green
Blue Silver or White
Brown Black or Brass
4-28
4. Replacement
Table 4-4
Cord plug Length (mm) Strip Terminal screws Plug collar/strain relief torque
(mm) torque
NEMA 5-15 24 14 12 ± 1 in•lbs 12 ± 1 in•lbs
(1.35 ± 0.11 N•m) (1.35 ± 0.11 N•m)
Blue 25 5
Brown 17 5
BS 546 (UK2-15P) Green/yellow 7 8 ± 1 in•lbs N/A
40 (0.90 ± 0.11 N•m)
Blue 20 7
Brown 20 7
4-29
4. Replacement
Cord plug Length (mm) Strip Terminal screws Plug collar/strain relief torque
(mm) torque
AS/NZS 3112 70 9 5 ± 0.5 in•lbs N/A
(AU2-10P) (0.56 ± 0.06 N•m)
Afsnit 107-2-D1 25 5 5 ± 0.5 in•lbs 1/4" gap from strain bar to con-
(0.56 ± 0.06 N•m) nector body
4-30
4. Replacement
4-31
4. Replacement
Special tools:
l FSE standard tools
4.13.1 Removal
1. Confirm that the Workstation is turned off and that its AC line is disconnected from the
facility's electrical outlet.
2. Disconnect the Interconnect cable from the C-Arm.
3. Perform the lockout/tagout (LOTO) procedure.
4. Inspect the replacement AC Power Cord Assembly for obvious damage or missing
components.
5. Remove the Workstation rear cover and side covers.
6. Disconnect the AC Power Cord Assembly green and yellow Ground Wire from the bracket
from chassis ground E1.
7. Disconnect the AC Power Cord green and yellow Ground wire from the chassis ground E1.
8. Remove the four TORX screws that secure the AC Power Cord Assembly mounting plate to the
Workstation rear chassis. Retain the screws.
9. Lift the AC Power Cord Assembly from the Workstation.
4.13.2 Replacement
1. Connect the AC Power Cord Assembly green/yellow Ground Wire from the bracket to chassis
ground E1.
2. Connect the AC Power Cord green/yellow Ground wire to the chassis ground E1.
3. Secure the AC Power Cord Assembly mounting plate to the Workstation rear chassis using the
four TORX screws.
4-32
4. Replacement
Manpower requirements:
l 1 person, 0.5 hours.
Special tools:
l FSE standard tools
l Electrostatic discharge Kit
l Digital Multimeter
4-33
4. Replacement
Manpower requirements:
l 1 person, 1.0 hours.
Special tools:
l FSE standard tools
l Electrostatic discharge Kit
4-34
4. Replacement
CAUTION To prevent electrostatic discharge damage to the Smart Power Switch Board, make sure
you are grounded with a properly functioning wrist strap before handling the board.
1. Turn the Workstation off and remove the AC power plug from the AC outlet.
2. Remove the interconnect cable from the C-Arm.
CAUTION Follow all LOTO procedures and verify zero volts ± 1 volts on wires and caps before per-
forming the following steps.
Figure 4-24
5. Remove the two 8/32" screws from the Smart Power Switch Board and remove the Smart
Power Switch Board shown in Figure 4-25.
4-35
4. Replacement
Figure 4-25
1. Install the replacement Smart Power Switch Board. Torque the 8/32" screws to 22±2 in•lbs.
2. Reconnect J1, J3, and J4 to the Smart Power Switch Board.
4-36
4. Replacement
Figure 4-26
Table 4-6
Test DS1 Results DS2 Results
Plugged in and powered Flashing Flashing
off.
Turned on and booting. Off initially, and then flashes at least Constant ON
once.
Booted with no hard disk Off, except as noted. Constant ON
drive activity.
Note: If test results do not meet the expected DS1 & DS2 results in Table 4-6, contact technical sup-
port for troubleshooting assistance.
4-37
4. Replacement
4. Press the switch to the off position, and ensure that the lamp flashes at least once, and for up
to 10 seconds, before the system shuts down. Hard drive activity can be identified by the
Smart Power Switch board DS1 flashing.
4-38
5. Functional tests
5. Functional tests
WARNING This equipment either produces or is used in the vicinity of ionizing radiation.
Operating such equipment without adequate safety measures may cause skin
burns or cell damage. Observe proper safety practices during operation. Use radi-
ation protection PPE when performing service procedures that produce ionizing
radiation to protect yourself and others. Lead aprons, eye protection, thyroid pro-
tection, and similar devices are available.
1. Cover the entire surface of the Image Intensifier with a ¼” lead sheet and remove all C-Arm
covers and wrap around battery charger cover.
2. Power up the Workstation and allow the C-Arm and the Workstation to boot up completely.
1. Position the C-Arm so that the X-ray tube is directly above the Image Intensifier.
2. Place a suitable test object on the face of the Image Intensifier tube.
3. Set the technique to 72 kVp @ 2 mA.
4. Press the X-ray on switch. Verify that a digitized Fluoro image of the object appears on the left
monitor and that it remains there after the exposure is terminated.
5. Select AUTO mode. Verify that the LED next to the AUTO key turns on.
5-1
5. Functional tests
6. ress the X-ray on switch. Verify that a digitized Fluoro image on the object appears on the left
monitor and that it remains there after the exposure is terminated. Inspect image for
acceptable image quality.
7. Connect the footswitch and hand control and while pressing an X-ray switch verify operation
of the following:
Image orientation keys: rotation and image reversal.
Field size selection keys: NORM, MAG1 and MAG2.
The MODE switch (vascular systems only).
8. Perform the Collimator tests described in this Service Manual Update.
1. Press each of the following collimator switches and verify that the graphical icon indicates
the correct collimator function:
Collimator iris opens/closes
Collimator semi-transparent leaves open and close
Collimator semi-transparent leaves rotate
2. Press each of the following collimator switches while pressing the X-ray on switch and verify
each of the following collimator actions:
Collimator iris opens/closes
Collimator semi-transparent leaves open and close
Collimator semi-transparent leaves rotate
WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.
5-2
5. Functional tests
4. Press the X-ray On switch ( ) and verify that no X-rays are generated.
5. Press the Vertical Lift up button and verify that the vertical lift column is not operational.
Repeat for the Vertical Lift down button.
6. Return the X-ray Key switch to the ENABLE position.
7. Press the X-ray On switch on the control panel ( ) and verify that X-rays are generated.
Repeat for the hand switch and foot switch ( ).
8. Press the Mode button ( ) on the hand switch and foot switch to toggle between
fluoroscopy modes.
9. Press the Vertical Lift up button and verify that the vertical lift column is operational. Repeat
for the Vertical Lift down button.
WARNING The following steps produce X-rays. Use radiation protection PPE when per-
forming service procedures that produce ionizing radiation to protect yourself
and others. Lead aprons, eye protection, thyroid protection, and similar devices
are available.
1. Select Film Mode and set the technique for 75 kVp @ 80 mAs.
2. Make an exposure and verify that none of the following messages are displayed:
l X-ray Overtime
l kVp Error
l mA Error
5-3
5. Functional tests
3. With the C-Arm covers removed, make an exposure and verify that the red LED bar graph
located on the Battery Charger PCB indicates greater than 160 volts during the shot.
1. Verify that the Enable/Disable key-switch located on the C-Arm's Power Panel is in the Enable
position.
2. Press and hold the Up Vertical Column switch. Verify that the vertical column movement
stops when the column reaches the column's mechanical limit and that the operation is
smooth and quiet.
3. Press and hold the Down Vertical Column switch. Verify that the vertical column movement
stops when the column reaches the column's mechanical limit and that the operation is
smooth and quiet.
Note: The cross-arm brake uses a cam with 90 degrees of travel. Attempting to push the handle
past its 90-degree lock position will not apply the brake more securely, but may instead result
in damage to the mechanism.
CAUTION Make sure cross-arm is fully retracted and brake is set before moving C-Arm. Equipment
damage or personal injury may otherwise result.
5-4
5. Functional tests
Film:
1. Setup a meter to measure the kVp as per the manufacturer’s instructions.
2. Set the system to FILM mode.
3. Set the technique to 60 mAs. Take exposures at 60, 90 and 110 kVp.
Flouro:
1. Set the system to manual fluoro.
2. Set the technique to maximum mA. Take exposures at 60, 80, 90 and 110 kVp.
5-5
5. Functional tests
5. Remove the collimator cover by lifting it off the TTH.
6. Locate the TTH control board.
7. Using the DMM, connect the negative (-) lead to TP5 (GND) on the TTH Sealing board and place
the positive (+) lead to TP21 on the TTH control board.
Measurement:
1. Set the system to manual flouro.
2. Set the technique to 2 mA and 60 kVp.
3. While making an X-ray exposure, measure the voltage at TP21. Note the measured voltage
and multiply by 2.5 to get the calculated mA.
Calculated mA = measured voltage at TP21 x 2.5
4. Repeat for 80 kVp @ 2 mA, then repeat for 60 and 80 kVP @ 4 mA.
5-6
5. Functional tests
mA mA Range
60 kVp @ 2 mA 1.8 – 2.2 mA
80 kVp @ 2mA 1.8 – 2.2 mA
60 kVp @ 4mA 3.6 – 4.4 mA
80 kVp @ 4mA 3.6 – 4.4 mA
Ensure that all options are switched on and that the system is fully booted. Measure the voltage at
the specified points on the secondary of the isolation transformer (T1) and verify that the range
specified in Table 5-1 is met.
Figure 5-2 shows where to connect the AC voltmeter.
Table 5-1: Secondary voltages.
Ref Transformer winding From To Range
C Secondary 2 RTN AC 116-122 VAC
5-7
5. Functional tests
Note: The Workstation displays a screen reporting that the test failed or was successful.
Note: If pinging a DICOM printer fails and other DICOM printers are available try pinging another
printer. DICOM STORE and DICOM QUERY also have a "VERIFY" feature that can be used to test
the ETHERNET function.
5-8
Index
Index
8
8800 System Loctite points 4-2
A
AC power cord assembly 2-1
Physical configuration 2-1
Power plugs 2-1
AC Power cord assembly 4-32
Removing 4-32
Replacing 4-32
Test and calibration 4-32
Adjustment and calibration 3-1
B
BAFT beam alignment 3-8
Film-based verification 3-9
Clipping check 3-11
Collimator preview lines check 3-12
Film exposure 3-10
Minimum (50 mm x 50 mm) field size verification 3-10
Normal, MAG1, MAG2 field size verification 3-10
Filmless beam alignment verification 3-13
Clipping check 3-21
Collimator preview lines check 3-21
MAG modes X-ray field size verification 3-19
Minimum (50 mm x 50 mm) field size verification 3-15
Normal mode beam size verification 3-15
Optical centering adjustment 3-23
Calibrate stops using UtilitySuite 3-28
Camera decentration (optical centering) adjustment 3-23
Camera electronic centering using UtilitySuite 3-28
Collimator centering 3-26
Decentration verification 3-25
Image Intensifier sizing adjustment (Normal, MAG1, MAG2 3-28
Image Intensifier sizing calibration 3-29
MAG mode iris calibration 3-27
Normal mode calibration 3-25
Repeat beam alignment verification 3-31
Resolution check 3-30
Overview 3-8
Battery pack evaluation test 5-3
Beam alignment calibration 3-22
I-1
Index
C
C-Arm power supply PS1 (+5/+12/±15 VDC) 4-23
Remving 4-24
Replacing 4-24
Test and calibration 4-25
C-Arm power supply PS2 (Multi-output) 4-25
Removing 4-25, 4-26
Replacing 4-26
Test and calibration 4-26
Camera iris 3-49
Stop verification 3-50
Camera iris stop calibration 3-51
CCD camera 4-13
Removing 4-14
Replacing 4-15
Test and calibration 4-15
Certified component labeling 4-3
Closed iris stop calibration 3-52
Closed iris stop verification 3-50
Collimator assembly 4-16
Removing 4-17
Replacing 4-17
Test and calibration 4-18
Collimator test 5-2
Configuration Files
Backup 4-12
Restore 4-10, 4-12
D
DC power supply PS1 (C-Arm) calibration 3-1
Dose-Area Product (DAP) calibration 3-6
Dose display accuracy verification 3-4
DAP accuracy 3-4
Skin dose accuracy 3-5
E
Energized electrical work procedures 1-2
Definitions 1-2
Emergency procedures 1-2
Purpose 1-2
Training requirements 1-2
Energy control procedures 1-4
Equipment stability 1-9
Ethernet (DICOM) test 5-8
Explosion 1-9
F
Film-based beam alignment verification 3-9
I-2
Index
G
Generator calibration correction 3-3
Gravitational/mechanical energy 1-7
C-Arm 1-7
X-ray tube/image intensifier removal 1-8
H
Half Value Layer (HVL) Check 3-7
Half Value Layer (HVL) Measurement 3-8
Hard Drive Format 4-8
Hazard alerts 1-1
Horizontal cross-arm test 5-4
I
Image Intensifier 4-18
Removing 4-19
Replacing 4-19
Test and calibration 4-21
Image Intensifier power supply 4-21
Removing 4-22
Replacing 4-22
Test and calibration 4-23
Isolation transformer output check 5-7
K
kVp Accuracy Check 5-4
L
Light sensor calibration/verification corrections 3-54
Light source calibration/verification corrections 3-53
Load Software 4-10
Local regulation compliance 1-1
Lockout/tagout 1-4
Energy control procedures 1-4
I-3
Index
M
mA Accuracy Check 5-5
MAG modes X-ray field size verification 3-19
Clipping check 3-21
Monitor light settings corrections 3-53
Motorized mechanical movement 1-10
Multi-output power supply PS2 (C-Arm) calibration 3-2
O
Open iris stop calibration 3-51
Open iris stop verification 3-50
Optical centering adjustment 3-23
P
Performing permanent LOTO of known defective column 1-8
Power distribution and control 2-1
Power plug
Removing 4-27
Replacing 4-27
Test and calibration 4-31
Power plugs 2-1
R
Restore power after service 1-7
S
Safety
Energized electrical work procedures 1-2
Safety interlock 1-10
Shelf-fit check and adjustment 3-54
Skin dose rate limit verification 3-3
Skin dose rate limit in HLF mode 3-4
Skin dose rate limit in standard fluoro mode 3-4
Smart Power Switch Board 4-34
Removing 4-35
Replacing 4-36
Test and calibration 4-36
Software Installation 4-3
Backup configuration and logs 4-3
Erase the Generator's flash memory 4-7
Hard drive format 4-8
Load software 4-10
Restore configuration 4-10
Retrieve log files 4-4
Test and calibration 4-11
Specific sources of energy 1-4
Symbols 1-10
I-4
Index
T
Technical Specifications 1-11
Test to determine column status if column does not elevate 1-8
Testing and positioning during service 1-6
Torque values 4-1
U
UBAT
Beam alignment calibration 3-40
Calibrate stops using UtilitySuite 3-46
Camera decentration (optical centering) adjustment 3-42
Camera electronic centering using UtilitySuite 3-47
Collimator centering 3-45
Decentration verification 3-43
Image Intensifier sizing adjustment (Normal, MAG1, MAG2) 3-47
MAG mode iris calibration 3-46
Normal mode calibration 3-44
Optical centering adjustment 3-40
Repeat beam alignment verification 3-49
Resolution check 3-48
Beam alignment verification 3-32
Clipping check 3-39
Collimator preview lines check 3-39
MAG Modes X-ray field size verification 3-37
Minimum (50 mm x 50 mm) field size verification 3-34
Normal mode beam size verification 3-34
Camera decentration (optical centering) adjustment 3-42
UBAT beam alignment procedure 3-31
Universal Beam Alignment Tool (UBAT) 3-31
V
Vertical column/PS3 lift power supply check 5-4
Video control PCB 4-33
Removing 4-33
Replacing 4-34
Test and calibration 4-34
W
Warning Labels 1-10
Workstation caster bolts replacement 4-2
X
X-radiation 1-10
X-ray key and switch check 5-2
I-5
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I-6