MEENAKSHI ENERGY LTD

1000 MW THERMAL POWER PLANT-THAMMINAPAT

POWERMECH PROJECTS LTD
ASH HANDLING PLANT, UNIT 1 & 2 , 3 MONTH MANDATORY SPAR

NAME OF MAIN INSTALLED

Sr. No. MAIN SYSTEM SUB SYSTEM
COMPONENT QTY (Nos)

1
2
3
4
5
6
7 ASH HANDLING ASH VESSAL
Dome Valve 300NB 16
8 PLANT (Field 1,2,6 & 7)
9
10
11
12
13
14
15
16
17
18
19
20
21
22 ASH HANDLING ASH VESSAL
Dome Valve 200NB 24
23 PLANT (Field 3,4,5,8,9,10)
24
25
26
27
28
29
30
31
32 ASH HANDLING
ASH VESSAL Poppet Valve 40 NB 36
33 PLANT
34
35
36
37
ASH HANDLING
38 PLANT ASH VESSAL Poppet Valve 50 NB 12
39
40
41
42 ASH HANDLING
ASH VESSAL NRV 40 NB SCREWED 34
43 PLANT
44
45
46
47
48 ASH HANDLING ASH VESSAL NRV 25 NB SCREWED 40
49 PLANT
50
51

52 16
ASH HANDLING ASH VESSAL Expansion Bellow
PLANT
53 24

54
55 370
ASH HANDLING CONVEYING LINES AND
56 PLANT ASH VESSAL VESSELS 370
57 120
58 120

59 ASH HANDLING 96
CONVEYING LINE Bends
PLANT
60 56
61
62 20
63 200NB Manually 20
ASH HANDLING ASH VESSAL operated knife gate
64 PLANT valve 20
65 20
66 20
67
68 16
69 300NB Manually 16
ASH HANDLING ASH VESSAL operated knife gate
70 PLANT valve 16
71 16
72 16

73 ASH HANDLING ASH VESSAL Fluidising Pad

PLANT
 ASH HANDLING ASH VESSAL Fluidising Pad
PLANT
74
75
ASH HANDLING
76 PLANT ASH VESSAL Fluidising Air Blowers 6
77 18
78
79 1
ASH HANDLING FLY/ BOTTOM ASH Spare Of Telescopic
80 PLANT UNLOADING SYSTEM Chute-1 3
81 2
82
83
84 1
ASH HANDLING FLY/ BOTTOM ASH Spare Of Telescopic
85 PLANT UNLOADING SYSTEM Chute-2 3
86 2
87
88
89 ASH HANDLING FLY/ BOTTOM ASH Spare Of RVF (Main 2
PLANT UNLOADING SYSTEM Outlet) FLY ASH
90 4
91 2
92
93 ASH HANDLING FLY/ BOTTOM ASH Spare Of RVF (Main 1
PLANT UNLOADING SYSTEM Outlet) BED ASH
94 2
95 1
96

ASH HANDLING FLY/ BOTTOM ASH Spare for Fly ash silo
97 PLANT UNLOADING SYSTEM Bag Filter-1
60

98 60
99

ASH HANDLING FLY/ BOTTOM ASH Spare for Fly ash silo
100 PLANT UNLOADING SYSTEM Bag Filter-2
60

101 60
102 60
ASH HANDLING FLY/ BOTTOM ASH Spare for Bed ash silo
103 PLANT UNLOADING SYSTEM Bag Filter 60
104 ASH HANDLING BED MATERIAL Spare for Bed material 12
PLANT HANDLING SYSTEM Bag Filter
 ASH HANDLING BED MATERIAL Spare for Bed material
105 PLANT HANDLING SYSTEM Bag Filter 12
106 ASH HANDLING LIME STONE Spare for Lime stone Bag 12
107 PLANT HANDLING SYSTEM Filter 12
108
109
110
111
112
113
114
ASH HANDLING BED MATERIAL
115 PLANT HANDLING SYSTEM Switch valves 12

116
117
118
119
120
121
122
123
124
125
126
127
128
129
ASH HANDLING LIME STONE
130 PLANT HANDLING SYSTEM Switch valves 6

131
132
133
134
135
136
137
138 2

139 2

140 2
141 2

142 2

143 2
ASH HANDLING FLY/ BOTTOM ASH Spare for Fly ash
144 PLANT UNLOADING SYSTEM conditioner -1 1

145 2

146 2

147 2
148 2
149 38
150 25
151 2

152 2

153 2
154 2

155 2

156 2
157 ASH HANDLING FLY/ BOTTOM ASH Spare for Fly ash 1
PLANT UNLOADING SYSTEM conditioner -2
158 2

159 2

160 2
161 2

162 38

163 25
164 1

165 2

166 ASH HANDLING FLY/ BOTTOM ASH Spare for Bed ash 2
PLANT UNLOADING SYSTEM conditioner
167 2
168 2
169 4

28

170 4
171 2

ASH HANDLING FLY/ BOTTOM ASH Spare for Silo Root

PLANT UNLOADING SYSTEM Blower -1
172 4
ASH HANDLING FLY/ BOTTOM ASH Spare for Silo Root
173 PLANT UNLOADING SYSTEM Blower -1
174
175
176 4
177 2
178 ASH HANDLING FLY/ BOTTOM ASH Spare for Silo Root 4
PLANT UNLOADING SYSTEM Blower -2
179
180
181
182 4
183 2
184 ASH HANDLING FLY/ BOTTOM ASH Spare for Silo Root 4
PLANT UNLOADING SYSTEM Blower -3
185
186
187
188
189
190 ASH HANDLING FLY/ BOTTOM ASH Silo service water
191 PLANT UNLOADING SYSTEM booster pump
192
193
194 1
195 1
196 ASH HANDLING Ash conveying AHP Service air 1
PLANT system Compressor -1
197 1
198 1
199 60
200 1
201 1
202 ASH HANDLING Ash conveying AHP Service air 1
203 PLANT system Compressor -2 1
204 1
205 60
206 1
207 1
208 ASH HANDLING Ash conveying AHP Service air 1
209 PLANT system Compressor -3 1
210 1
211 60
212 1
213 1
214 ASH HANDLING Ash conveying AHP Service air 1
PLANT system Compressor -4
 ASH HANDLING Ash conveying AHP Service air
215 PLANT system Compressor -4 1
216 1
217 60
218 1
219 1
220 ASH HANDLING Ash conveying AHP Service air 1
221 PLANT system Compressor -5 1
222 1
223 60
224 3
225 1
226 ASH HANDLING Bed material Bed Material conveying 1
227 PLANT conveying system air Compressor -1 1
228 1
229 80
230 3
231 1
232 ASH HANDLING Bed material Bed Material conveying 1
233 PLANT conveying system air Compressor -2 1
234 1
235 80
236
237
238
239
240
ASH HANDLING Ash conveying
PLANT system Service air dryer

241
 MEENAKSHI ENERGY LTD
HERMAL POWER PLANT-THAMMINAPATNAM
POWERMECH PROJECTS LTD
UNIT 1 & 2 , 3 MONTH MANDATORY SPARES REQUIREMENT

TOTAL REQUIRED/
NAME OF SUB COMPONENT DESCRIPTION UOM SIZE INSTALLED MANDATORY
QUANTITY QUANTITY

O' Ring for Base 16 8

SILLICON RUBBER
Dome Seal(Sillicon) 300 NB 16 8
Shaft Seal NEOPRENE 32 16
Dome Flap 16 8
Dome Shaft 32 16
CAST IRON
Torque Arm 16 8
Strike Arm 16 8
Nos 300 NB
Spring Pin (Inner/Outer) HT 64 32
Insert Ring 16 8
CAST IRON
Spigot Piece 16 8
Bush Bearing BRASS METAL 32 16
Seal Spacer CAST IRON 16 8
Top Plate Mounting Bolt HT 128 64
Top Plate 16 8
CAST IRON
Dome Body 16 8
O' Ring for Base 24 12
SILLICON RUBBER
Dome Seal(Sillicon) 24 12
Shaft Seal NEOPRENE 48 24
Dome Flap 24 12
Dome Shaft 48 24
CAST IRON
Torque Arm 24 12
Strike Arm 24 12
Nos 200 NB
Spring Pin (Inner/Outer) HT 96 48
Insert Ring 24 12
CAST IRON
Spigot Piece 24 12
Bush Bearing BRASS METAL 48 24
Seal Spacer CAST IRON 24 12
Top Plate Mounting Bolt HT 192 96
Top Plate For Oridanry Dome 24 12
CAST IRON
Dome Body 24 12
Body CAST IRON 36
10
Piston Assembly STAINLESS STEEL 36 10
40 NB
Seal Kit SILLICON RUBBER 36 10
Allen Key Bolt HT
Repair Kit
 Body CAST IRON 12 5
Piston Assembly STAINLESS STEEL 12 5
Seal Kit SILLICON RUBBER 50NB 12 5
Allen Key Bolt HT
Repair Kit

Body CAST IRON 34

10
Disc STAINLESS STEEL 34 10
40NB
Rubber Diaphragm RUBBER TYPE 34 10
Nylok Nut ELLEN KEY TYPE
CUP Washer CAST IRON/ HT

Body CAST IRON 40 10

Disc STAINLESS STEEL 40 10
NOS 25NB
Rubber Diaphragm RUBBER TYPE 40 10
Nylok Nut ELLEN KEY TYPE
CUP Washer CAST IRON/ HT

Expanssion Bellows
EXPANSION BELLOW Stainless steel flange 300NB 16 2
type 300 NB Double
expassion joint , for NOS
use in ash handling
EXPANSION BELLOW system. 200NB 24 2

Safety Valve
HOSE PIPE 1" X 1000mm Long 370 20
HOSE PIPE 1" X 800mm Long NOS
1 inch & 370
1/2 inch 20
HYDRAULIC TYPE
HOSE PIPE 1/2" X 1000mm Long 120 20
HOSE PIPE 1/2" X 700mm Long 120 20
CB BEND 150, 45 DEG 96 4
Cast basalt bends
CB BEND 100, 45 DEG 56 4
CAST IRON
Door / Gate SS 304 20 1
STAINLESS STEEL
Spindle SS 304 20 2
NOS 200NB
Hand Wheel CAST IRON 20 4
Guide Bush BRASS METAL 20 5
Body CAST IRON 20 1
CAST IRON
Door / Gate SS 304 16 1
STAINLESS STEEL
Spindle SS 304 16 2
NOS 300NB
Hand Wheel CAST IRON 16 2
Guide Bush BRASS METAL 16 5
Body CAST IRON 16 1
Pad for Silo
CLOTH TYPE
 CLOTH TYPE
Pad for Esp

Filter NOS 6 3
Set of V Belt 18 10

Cone 1
Wire Rope for lifting NOS 3 3
Bearing (UCF 210) 2 2

Cone 1
Wire Rope for lifting NOS 3 3
Bearing (UCF 210) 2 2
Level Sensor

Rotor with shaft and Spring steel tips 2

NOS 1
Bearing Block F 213 4 2
Chain 2 1

Rotor with shaft and Spring steel tips 1

NOS 0
Bearing Block F 213 2 0
Chain Links 1 0

1500 x 480
Filter Bags Bag filter ( Bags ) , NOS 60 30
x 25 mm
Material- NOMEX ,
Dimensions - 1500
x 480 x 25 mm

Cage 60 30

Filter Bags NOS

1500 x 480 60
Bag filter ( Bags ) , x 25 mm
Material- NOMEX ,
Dimensions - 1500
x 480 x 25 mm
0
Cage 60 0
Filter Bags 60 0
NOS
Cage 60 0
Filter Bags 12 6
NOS
 NOS
Cage 12 6
Filter Bags 12 6
NOS
Cage 12 6
O' Ring for Base 12 12
NOS
Dome Seal(Sillicon) 300 NB 12 8
Shaft Seal 24 10
Dome Flap 12 5
Dome Shaft 24 4
Torque Arm 12 4
Strike Arm 12 4
Spring Pin (Inner/Outer) 48 10
Insert Ring Nos 12 5
Spigot Piece 12 5
Bush Bearing 24 5
Seal Spacer 12 5
Top Plate Mounting Bolt 96 40
Top Plate 12 4
Dome Body 12 2
O' Ring for Base 6 6
Dome Seal(Sillicon) 300 NB 6 3
Shaft Seal 12 4
Dome Flap 6 2
Dome Shaft 12 4
Torque Arm 6 2
Strike Arm 6 2
Spring Pin (Inner/Outer) 24 5
Insert Ring 6 2
Spigot Piece 6 2
Bush Bearing 12 2
Seal Spacer 6 2
Top Plate Mounting Bolt 48 20
Top Plate 6 3
 Dome Body 6 1
Plummer block SNA 522-619 2 1
Spherical roller bearing, with
tappered bore 22222 EK 2
2
Sleeve H 322 2 2
Plummer block SNA 517 2 2
Spherical roller bearing, with
tappered bore 22217 CK 2
2
Sleeve H 317 2 2
U 1200 Gear box 50:1 (2RF118977) NOS 1
Single row tapered roller bearing
31317 2
2
Single row tapered roller bearing
30220 2
2
Oil seal 63.5x89.91x12.7 mm 2 4
Oil seal 100x120x12 mm 2 4
Paddle plates 38 20
Spray nozzles 25 20
Plummer block SNA 522-619 2 1
Spherical roller bearing, with
tappered bore 22222 EK 2
2
Sleeve H 322 2 2
Plummer block SNA 517 2 2
Spherical roller bearing, with
tappered bore 22217 CK 2
2
Sleeve H 317 2 2
U 1200 Gearbox 50:1 (2RF118977) 1
NOS
Single row tapered roller bearing
31317 2
2
Single row tapered roller bearing
30220 2
2
Oil seal 63.5x89.91x12.7 mm 2 4
Oil seal 100x120x12 mm 2 4
Paddle plate MOC- ACI (Ni Hard )
Hardness- 500 BHN 38
20
Spray nozzles 25 20
U 800 Gearbox 50:1 (2RF123389) 1
Single row tapered roller bearing
31313 2
4
Single row tapered roller bearing
30216 NOS 2
4
Oil seal 63.5x76.2x9.5 mm 2 4
Oil seal 76.2x95.2x9.5 mm 2 4
Pillow block ball bearing P215 4 4
Paddle plate MOC- ACI (Ni Hard )
Hardness- 500 BHN 28
20
Bearings
Helical gears
Twin Lobe rotary
compressor
Capacity - 300
m3/hr , Preasure -
0.6 Kg/cm2 Mo. No.
 Oil seal Twin Lobe rotary
compressor
Capacity - 300
m3/hr , Preasure -
0.6 Kg/cm2 Mo. No.
75 m/c - 6262
Bearings
Helical gears
Twin Lobe rotary
Oil seal compressor
Capacity - 300
m3/hr , Preasure -
0.6 Kg/cm2 Mo. No.
75 m/c - 6262
Bearings
Helical gears
Twin Lobe rotary
Oil seal compressor
Capacity - 300
m3/hr , Preasure -
0.6 Kg/cm2 Mo. No.
75 m/c - 6262

Air filter (1621138900 Housing) 1 1

Oil filter 1614874700ED.00 1 1
Breather filter (16148222 Housing)
1 1
Inlet valve kit 1 1
Coupling rubber 1621656300 1 1
Roto-Z Oil 60 60
Air filter 1 1
Oil filter 1 1
Breather filter 1 1
Inlet valve kit 1 1
Coupling rubber 1621656300 1 1
Roto-Z Oil 60 60
Air filter Model - ZR 275 1 1
Oil filter Make- Atlas 1 1
Breather filter Copco , l/s- 774.1 1 1
m3/min- 46.4 cfm-
Inlet valve kit 1640 Kw- 275 Hp 1 1
Coupling rubber 1621656300 350dB(A)-67 1 1
Roto-Z Oil 60 60
Air filter 1 1
Oil filter 1 1
Breather filter 1 1
 Inlet valve kit 1 1
Coupling rubber 1621656300 1 1
Roto-Z Oil 60 60
Air filter 1 1
Oil filter 1 1
Breather filter 1 1
Inlet valve kit 1 1
Coupling rubber 1621656300 1 1
Roto-Z Oil 60 60
Air filter 3 3
Oil filter 1 1
Breather filter 1 1
Inlet valve kit 1 1
Coupling rubber 1 1
Roto-Z Oil 80 80
Air filter 3 3
Oil filter 1 1
Breather filter 1 1
Inlet valve kit 1 1
Coupling rubber 1 1
Roto-Z Oil 80 80

Refrigeration air
dryer , Make-
Summits Model-
S1 050 DA Capacity
- 11m3/min
Refrigerant -
R134A, R407c Dew
point- 3°C W.
pressure:- 8
kgf/CFM
 MEENAKSHI ENERGY LTD
1000 MW THERMAL POWER PLANT-THAMMINAPATNAM
POWERMECH PROJECTS LTD
ASH HANDLING PLANT, UNIT 1 & 2 CONSUMABLES REQUIREMENT

Sr. No. MATERIAL DESCRIPTION UOM

1 Welding Electrode E6013 3.15 x 350 mm kg

2 Welding Electrode E6013 2.5 x 350 mm kg
3 Welding Electrode E7018 3.15 x 350 mm Kg
4 Non metallic Gasket 5 mm Style 20 Kg
5 Non metallic Gasket 3 mm Style 20 Kg
6 O-Ring 3.5 mm, Material - Nitrile Mtr
7 O-Ring 4.5 mm, Material - Nitrile Mtr
8 MS Nut/Bolt/Washer 8x50 mm grade 4.6 Kg
9 MS Nut/Bolt/Washer 8x35 mm grade 4.6 Kg
10 MS Nut/Bolt/Washer 8x60 mm grade 4.6 Kg
11 MS Nut/Bolt/Washer 10x50 mm grade 4.6 Kg
12 MS Nut/Bolt/Washer 10x35 mm grade 4.6 Kg
13 MS Nut/Bolt/Washer 10x60 mm grade 4.6 Kg
14 MS Nut/Bolt/Washer 12x50 mm grade 4.6 Kg
15 MS Nut/Bolt/Washer 12x75 mm grade 4.6 Kg
16 MS Nut/Bolt/Washer 12x60 mm grade 4.6 Kg
17 MS Nut/Bolt/Washer 12x35 mm grade 4.6 Kg
18 MS Nut/Bolt/Washer 12x40 mm grade 4.6 Kg
19 MS Nut/Bolt/Washer 16x50 mm grade 4.6 Kg
20 MS Nut/Bolt/Washer 16x75 mm grade 4.6 Kg
21 MS Nut/Bolt/Washer 16x60 mm grade 4.6 Kg
22 Grease EP-2 Kg
23 Rustolene Ltr
24 Lubricant oil 320 Ltr
25 Emery paper Rough Nos
26 AG4 cutting wheel Nos
27 AG4 grinding wheel Nos
28 COTTON WASTE Kg
29 WD-40 Nos
30 M- Seal Kg
31 Non Metallic, Asbestos rope Dia 6 mm Kg
32 Non Metallic, Asbestos rope Dia 10 mm Kg
33 Non Metallic, Asbestos rope Dia 12 mm Kg
34 Hexablade 12" Nos
35 Teflon tape Nos
36
37
38
D
MMINAPATNAM
TD
BLES REQUIREMENT

REQUIRED REQUIRED
QUANTITY (3 QUANTITY (12 Remark
Months) Months)
20 80
10 40
5 20
70 280
70 280
30 120
30 120
20 80
20 80
20 80
20 80
20 80
20 80
20 80
20 80
20 80
20 80
20 80
25 100
25 100
25 100
50 200
20 80
50 200
10 40
30 120
30 120
50 200
10 40
0.5 2
5 20
5 20
5 20
5 20
10 40