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150 Ton Press Instruction manual
150 Ton Press Instruction manual
INSTRUCTION MANUAL
220V/440V
Table of Contents
DAKE Standard Limited Warranty ..................................................................................................... 3
Finished Machines ............................................................................................................................ 3
Parts .................................................................................................................................................. 3
Sale of Service (Repairs)................................................................................................................... 3
Warranty Process .............................................................................................................................. 3
Warranty Exceptions ......................................................................................................................... 4
Return & Refund Policy ...................................................................................................................... 5
Returns .............................................................................................................................................. 5
Refunds ............................................................................................................................................. 5
Specifications...................................................................................................................................... 7
Product Features: .............................................................................................................................. 7
Machine Specifications: ..................................................................................................................... 7
Safety Labels ....................................................................................................................................... 8
Machine Procedures ........................................................................................................................... 9
Loading and Unloading Machine: ...................................................................................................... 9
Filling Oil Pump Reservoir: ................................................................................................................ 9
Pump Rotation:................................................................................................................................ 10
Electrical Connections (220V/440V): ............................................................................................... 10
First Start Up: .................................................................................................................................. 11
Worktable Height Adjustment: ......................................................................................................... 12
Trouble Shooting Issues .................................................................................................................. 13
Parts List............................................................................................................................................ 14
Electrical Box:.................................................................................................................................. 14
Electrical Box Components: ............................................................................................................ 15
Cylinder Breakdown: ....................................................................................................................... 16
Electrical Diagram............................................................................................................................. 17
Order Information ............................................................................................................................. 18
Parts
- Dake warrants to the original purchaser the component part manufactured or distributed
by it to be free from defects in material and workmanship under normal use and service
within 30 days from the delivery date to the end user.
- The standard limited warranty includes the replacement of the defective component part
at no cost to the end user.
Warranty Process
- Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any
portion of the product that proves defective in materials or workmanship. The
manufacturer retains the sole right and option, after inspection, to determine whether to
repair or replace defective equipment, parts or components. The manufacturer will
assume ownership of any defective parts replaced under this warranty.
Purchasers who notify Dake within the warranty period will be issued a Case number and/or a
Return Material Authorization (RMA) number. If the item is to be returned per Dake’s request,
the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake
without an RMA will not be processed.
Warranty Exceptions
The following conditions are not applicable to the standard limited warranty:
Returns
- All Dake manufactured / distributed machines, parts and couplings include a 30-day return
option. These policies are valid from the date of final shipment to the end user. To be
eligible for a return, the item must be unused and in the same condition as received. All
requested warranty claims must be communicated to the distributor or representative
responsible for the sale. Once communication has been initiated, Dake Customer Service
must be contacted for approval:
- Once the return request has been approved by Customer Service, a representative will
supply a Return Material Authorization (RMA) number.
- The returned item must have the provided RMA number clearly marked on the outside
packaging. Any item received without an RMA number clearly visible on the packaging
will not be processed.
- An RMA number can only be provided by the Dake Customer Service team and must
be obtained prior to the return shipment.
Refunds
- Once the item has been received and inspected for damages, a representative will
notify the requestor referencing the provided RMA number. If the return is approved, a
refund will be issued to the original method of payment, less a 20% restocking fee.
- The restocking fee may be waived if an order is placed at the time of return with like-
value merchandise. Transportation costs are the responsibility of the end user and will
not be credited upon return approval.
- Any item that is returned after the initial 30 days or has excessive/obvious use will not
be considered for a full refund.
Specifications
Product Features:
- Double acting cylinder, utilizes the pulling force to raise and lower the table via chains,
eliminating the need for hoist assemblies.
- Fast, quiet, dependable, economical price, smooth operating press that is very simple to
operate.
- Heavy adjustable table can be set to a comfortable work height. Massive table pins keep table
securely in place during the pressing operations.
- Pressure preset and locked out at factory for maximum pressing, Pressure can be increased or
decreased to suit user’s needs but can never be set to exceed max tonnage.
- The motor is a powerful 4 HP submerged type that runs 3 centrifugal pumps for steady quiet oil
flow.
- CE approved controls located in convenient locations are all low voltage, with overload
protection and low-tension coils. Joystick operation for easy machine operation.
- Rapid advance of the ram to the work piece, when contact is made the machine shifts into the
pressing mode.
- Remove standard nosepiece and install your own custom fixturing.
- Five-piece Dowdy Polypak piston seals
Machine Specifications:
Safety Labels
Machine Procedures
Loading and Unloading Machine:
WARNING!
- Be sure the maximum capacity of each strap is greater than the total
weight of the press.
Pick up Pick up
here here
Figure 2
Pump Rotation:
- After making the electrical connections to the press it is necessary to make a visual check on
the direction of rotation of the electric motor.
- Before checking the direction of rotation of the pump, fill the reservoir with oil see Fig. 6
1. Unscrew the inspection cap.
2. Identify a reference point on the drive shaft.
3. Power up the motor for Max. 1-2 seconds.
4. Check that the rotation of the shaft coincides with that of the arrow shown on the top of
the unit shown in figure 7.
5. Screw down inspection cap.
NOTE: If the motor rotates in the wrong direction: See your electrician.
Any damage caused by wrong electrical connection is not covered by
warrant
Fig. 7
Figure 5
220 Volt Connection 440 Volt Connection
- After filling the reservoir through the fill cap, it is necessary to prime the pump. Check that all
the valves and distributors are in the rest position, at the time of starting do not operate any
movement.
- To prime, jog the start button (electric motor). When the unit emits a dull sound with no jumps
and the sound of the pump is constant. An uneven “tinny” noise indicates there is air in the
pump.
- The oil in the reservoir may fall on start up. Therefore, it is necessary to top off the level of oil
bringing it up to the correct height, by checking the level gauge. The level should be about
halfway up the stick.
Joystick Operation:
- Pulling - the lever toward the operator (Pos. 2) the piston rod lowers.
- Pushing - the lever from the opposite side to the operator (Pos. 3) the piston rod will go up.
- Releasing - the lever will return to the neutral position stopping the ram from moving (Pos. 1).
Pos. 6
Pos. 2
Pos. 3
Pos. 1
Pos. 5
Question: The ram will not exceed the full true maximum length.
Solution: Check the oil in the reservoir. If the oil is low, refill the reservoir with the correct fluid
(DTE 24 Hydraulic Oil).
Parts List
Electrical Box:
1
2 4 5 6
3
1 Contactor 1
2 Transformer 1
4 Relay 1
5 Fuse Block 1
5B Fuse 2 Amp 3
Cylinder Breakdown:
8
4
7
1 3
2
5 6
1 Piston Gasket 1
2 Piston O-ring 1
4 Head O-ring 1
5 Head Gasket 1
6 Head Scraper 1
7 Washer 2
Electrical Diagram
Order Information
- Please contact factory for current prices
- Parts are available for direct purchase from Dake or through a distributor. When placing a
parts order, you will need to provide the part number, name of part, and model number. All
parts shipped F.O.B. Factory in Grand Haven, MI.
- If a customer has any questions or concerns regarding a Dake product that was purchased,
please email customer service at customerservice@dakecorp.com