50 690 50

50 690 50 50 690 50 50 690 50

A F G
H
B B B
C C C C

208
208
208

208
D D D D

E E E 50 40 640 40 50
E
820 820 820
820

LONG.-GUIDE BEARING ASSEMBLY LGB TRANS.-GUIDE BEARING ASSEMBLY TGB FREE - BEARING ASSEMBLY FB
(SCALE 1:5) (SCALE 1:5) (SCALE 1:5) FREE - BEARING FXB
(SCALE 1:5)
X-SECTIONAL VIEW ACROSS LONGITUDINAL AXIS OF GIRDER (CENTER LINE OF THE GIRDER COINCIDES WITH CENTER LINE OF BEARING SHOWN)
STAINLESS STEEL PLATE 400 3

2+2
90 90
6 MM THICK, WELD 3mm
20 10
790

35
690 358
40

R200

50
5
400

70
ELEVATION
(SCALE 1:7.5)

40
3

10
37 STAINLESS STEEL PLATE 50 62 597 50
STAINLESS STEEL PLATE 25x3x528,
40 40x3x690, WELD 2mm 820

538
528
WELD 2 MM
ELEVATION ELEVATION
(SCALE 1:7.5)
PTFE SHEET 4.5 MM THICK, (SCALE 1:7.5)
DIMPLED OR MODULAR, LEGEND
PASTED IN 2.5 MM DEEP RECESS
SYMBOL
790
50

10 HARDENED SURFACE 300 BHN MINIMUM

5
50 32 40 546 40 32 50

PISTON BASE
DUST SEAL 10x15 ALLROUND
SURFACE HARDENED TO
300 BHN MINIMUM DUST SEAL
538
500 358
VIEW FROM TOP 398
POLY TETERA FLUORO ETHYLENE (PTFE)
(SCALE 1:7.5)
150

49 400 10 HIGH STRENGTH BOLT

VIEW FROM TOP

PISTON WALL
35

10 PART C: BRASS RINGS NUT

R199.50
45

399
FOR RETAINING
ELASTOMER IN POT NOTE:

90
396

4
STAINLESS STEEL PLATE 25x3x528,
(SCALE 1:7.5)
700
500

300

SURFACE HARDENED TO WELD 2 MM 1. All dimensions are in MM.

ELEVATION

KNURLING TOOL OR CHISELLING

300 BHN MINIMUM (NOT TO BE PROVIDED IN FREE BEARING) 32

ROUND WASHER FOR 32 DIA. BOLT

(SCALE 1:7.5) 398 2. The design is in accordance with IRC- 83 (PART-III)-2002.

ISOMETRIC THREAD
DIA.

MIN EMBEDDED LENGTH 330

STAINLESS STEEL PLATE 3. The concrete in bed block shall be of min M40 GRADE.
ELEVATION

SURFACE ROUGHENED BY
6 MM THK, WELD 3 MM (SCALE 1:7.5) 4. Bearings shall be provided before concreting of deck slab is taken up.
ALL ROUND
5

5. Bearings shall be protected during concreting or providing holding down bolts

150

operations. Any mortar or foreign material contaminating the bearing shall be

ELASTOMERIC PAD completely removed.
SURFACE HARDENED TO
300 BHN MINIMUM 6. Manufacture & finishing of bearings shall be as per para 927.2 & 927.3 of IRC 83
Part III
STAINLESS STEEL PLATE 538
3 7. Manufacturing tolerances shall be as per para 927.1 of IRC 83 Part III
33x3x690 WELD 2 mm
5

50

8. Acceptance of bearing shall be as per para 928 of IRC 83 Part III.

VIEW FROM BOTTOM 9. Material to be used for pot, piston and top plate including all guides, lugs etc shall
be of cast steel to IS 1030:1989 grade 340-570W.
PART A: TOP PLATE FOR LONG. GUIDE
(SCALE 1:7.5) ANCHOR BOLT 10. All the flame cut, sawn or planed edges of the plates should be machined. All
358
PISTON
VIEW FROM TOP (SCALE 1:5) sheared corners shall be rounded off with 2 MM radius.

398
398 PART E: POT FOR BEARINGS 11. For welding stainless steel sheet, M1 electrode type with stainless steel core wire as
per IRS: M-28-2012 shall be used.
(SCALE 1:7.5)
3 538 3 12. PTFE sheet shall be pure poly tetra fluoro ethylene, and shall be 4.5 mm thick,
VIEW FROM TOP having either dimples (hot pressed or moulded) or modules as per IRC 83 Part III.
VIEW FROM BOTTOM PART D: ELASTOMER These shall be pasted in recess 2.5 MM deep in the bearing and the peel strength of
glue to be used shall not be less than 4 N/MM.
PART B: PISTON FOR PAD FOR BEARINGS
(SCALE 1:7.5) 13. Material to be used for wiper seal and dust seal shall be of microcellular
FREE/SLIDING BEARINGS polychloroprene rubber or polythene foam & it's adhesion to metal shall be with
polychloroprene rubber based adhesive dunlop S-758, dendrite PC-65 or any other
(SCALE 1:7.5)
790 equivalent brands.
30

690 14. All non-working surfaces shall be given protective coating comprising of 2 coats
of epoxy primer enriched with metallic zinc, one intermediate coat of high build
790 epoxy paint reinforced with mio (micaceous iron oxide) & one coat of high
50 690 50 50 690 50 performance epoxy finish paint as per para 39.2.2 of IRS B1.
50

15. All bearings shall be sent by manufacturer duly set. Marked with center line of
bearing along the girder and across it, along with the shipping mark of the bearing
ELEVATION

78
and fitted with transportation clamps. It is prohibited to open transportation clamps
(SCALE 1:7.5)
520 399 R199.50 before final assembly of the bearing on the girder without the presence of bearing
manufacturer representative.
35

OF BOTTOM LONG. BEAM

SURFACE HARDENED TO
ELEVATION
50

STAINLESS STEEL PLATE 396

40x3x780 WELD 2mm 300 BHN MINIMUM OF SYMMETRY 16. After the girders are properly leveled/ aligned and bearings tied to the girder using
50

(SCALE 1:7.5)

40
ELEVATION

600
LONG. GUIDE BEARING Class 8.8 bolts, transportation clamps shall be opened and all expansion type
FIXED BEARING
(SCALE 1:7.5) BOTTOM LONG. BEAM bearing shall be set properly as per ambient temperature. Thereafter holes in
substructure already provided (shall be drilled at this stage if not already provided),

50
40 32

shall be filled with holding down bolts and quickly grouted.

SURFACE HARDENED
5 TO 300 BHN MINIMUM
173

5 17. Anchor bolts shall be provided in holes (max. dia 40 MM) made in pier top/

150

BOTTOM CROSS BEAM

150

500 pedestals.
18. Anchor bolts and nuts shall be hot dip galvanized 100 micron thick, as per IS:
4759.

12000
DIRECTION OF TRAFFIC

OF BOTTOM LONG. BEAM

300

700
300

700

R. D. S. O.
345

500

546

790

STAINLESS STEEL PLATE

6 MM THICK, WELD 3 MM
38000
ROAD OVER BRIDGE
BOW STRING STEEL GIRDER
150

5 ALL ROUND
150

600
PISTON TRANS. GUIDE BEARING FREE BEARING
173

36m CLEAR SPAN

32 40

ARRANGEMENT OF POT PTFE BEARINGS

50
50

WELD 2 MM ALL ROUND

(SCALE 1:200)
50

50 690 50 50 690 50
3

50 690 50 790 790 DETAILS OF PTFE POT BEARING

790 VIEW FROM BOTTOM VIEW FROM BOTTOM
PART G: TOP PLATE FOR PART H: PISTON FOR FIXED
PROVISIONAL
VIEW FROM BOTTOM
FREE BEARING
PART F: TOP PLATE FOR TRANSVERSE GUIDE
(SCALE 1:7.5)
(SCALE 1:7.5) BEARING
(SCALE 1:7.5) (PAPER SIZE A1) RDSO/B - 10407/9/R
DRAWN BY: M/S Abhinav Associates DESIGNED BY: SCRUTINIZED & CHECKED BY: APPROVED BY:
"THIS DRAWING IS THE PROPERTY OF RESEARCH DESIGN AND STANDARD ORGANIZATION ( MINISTRY
CALCULATION REGISTER NO. DD/2014/8 AutoCAD FILE NO.: B-10407 OF RAILWAY ), LUCKNOW-226011, INDIA, AND SHALL NOT BE USED, COPIED OR REPRODUCED IN PART
CHECKED BY: V.K.PANDEY (SSE) VIVEK KUMAR (XEN/NCR/B&S/RDSO) SRIJAN TRIPATHI (DBS /SB-I) A. K. DADARYA (EDBS) OR WHOLE, WITHOUT PRIOR CONSENT IN WRITING."