Service Manual

3DUW\BR[ On-The-Go (S/N starting from TL)

SKU: JBLPARTYBOXOTGAS, JBLPARTYBOXOTGAS2, JBLPARTYBOXOTGAS3, JBLPARTYBOXGOBBR,
JBLPARTYBOXGOBBR2, JBLPARTYBOXGOBCN, JBLPARTYBOXOTGEU, JBLPARTYBOXOTGRU,
JBLPARTYBOXOTGUK,JBLPARTYBOXGOBAM

CONTENTS
Technical Specifications 2
Safety Instruction, Warning & Notes 3
Software Upgrade Procedure 6
Trouble shooting 7
Dismantling Instruction 9
Set Block Diagram & Wiring Diagram 16
Schematic & Layout Diagrams 19
Set Mechanical Exploded View 38
Packaging Exploded View 39
Spare Parts List 40
Revision List 42

5HOHDVHGE\*OREDO4XDOLW\ KDUPDQNDUGRQ,QF 9HU1Aug. 

 2

TECHNICAL SPECIFICATIONS :
 Product name: PARTYBOX ON-THE-GO
 AC power input: 100 - 240 V ~ 50/60 Hz
 Built-in Battery: 18 Wh
 Power consumption: 60 W
 Total output power: 100 W RMS
 Standby power consumption: < 2 W with BT Connection; < 0.5 W without BT
Connection
 USB output: 5 V 2.1 A
 Speaker drivers: 1 x 5.25 in (133 mm) woofers + 2 x 1.75 in (44 mm) tweeters
 Signal-to-noise (S/N) ratio: > 80 dBA
 Frequency response: 50 Hz - 20 kHz
 Battery charge time: < 3.5 hrs
 Battery play time: > 6 hrs
 Bluetooth version: 4.2
 Bluetooth profile: A2DP v1.3, AVRCP v1.6
 Bluetooth transmitter frequency range: 2.4 - 2.48 GHz
 Bluetooth maximum transmitter power: 10 dBm (EIRP)
 Bluetooth transmitter modulation: GFSK, π/4 DQPSK, 8DPSK
 Bluetooth range: Approx. 10 m (33 ft)
 USB format: FAT 16, FAT 32
 USB file format: .mp3, .wma, .wav
 Digital input: Bluetooth / USB -9 dBFS
 Input sensitivity: AUX in: 370 mV rmsMicrophone: 20 mV rmsGuitar: 100 mV rms
 Product Dimension (W x H x D): 490 x 245 x 228 mm / 19.3 x 9.6 x 9.0 in
 Net weight: 7.5 kg / 16.5 lbs
Wireless microphone specification:
 Frequency response: 65 Hz - 15 kHz
 Signal-to-noise (S/N) ratio: > 60 dBA
 UHF frequency band: 470 ~ 960 MHz (depends on SKU) (EU 657 ~ 662 MHz)
 Transmitter transmitting power: < 10 mW
 Microphone battery play time: < 10 hrs
 Distance between transmitter and receiver: < 10 m
 BDS 270 / BDS 570 3-1 harman/kardon
Important Safety Instructions
1. Read these instructions.
2. Keep these instructions. CAUTION
3. Heed all warnings.
4. Follow all instructions. RISK OF ELECTRIC SHOCK. DO NOT OPEN.
5. Do not use this apparatus near water.
6. Clean only with a dry cloth.
7. Do not block any ventilation openings.Install in accordance with the manufacturer’s instructions.
8. Do not install near any heat sources such as radiators, heat registers, stoves or other apparatus (including
amplifiers) that produce heat.
9. Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one THE LIGHTNING FLASH WITH AN ARROWHEAD SYMBOL,
wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO
third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for ALERT THE USER TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” WITHIN THE PRODUCT’S
replacement of the obsolete outlet. ENCLOSURE THAT MAY BE OF SUFFICIENT MAGNITUDE TO
10. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles and the CONSTITUTE A RISK OF ELECTRIC SHOCK TO PERSONS.
point where they exit from the apparatus.
11. Only use attachments/accessories specified by the manufacturer.
12. Use only with the cart, stand, tripod, bracket or table specified by the manufacturer or sold with the
apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid
injury from tip-over.
13. Unplug this apparatus during lightning storms or when unused for long periods of time.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL
14. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged TRIANGLE IS INTENDED TO ALERT THE USER TO
in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have fallen into the THE PRESENCE OF IMPORTANT OPERATING AND
apparatus, or the apparatus has been exposed to rain or moisture, does not operate normally or has been dropped. MAINTENANCE (SERVICING) INSTRUCTIONS IN THE
15. Do not expose this apparatus to dripping or splashing and ensure that no objects filled with liquids, such as vases, LITERATURE ACCOMPANYING THE PRODUCT.
are placed on the apparatus.
16. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC
receptacle. WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC
17. The mains plug of the power supply cord shall remain readily operable. SHOCK, DO NOT EXPOSE THIS APPARATUS TO RAIN OR
MOISTURE.
18. Do not expose batteries to excessive heat such as sunshine, fire or the like.

For Products That Transmit and For Canadian Model Caution:

Receive RF Energy:
FCC Regulations (USA Only)
FCC Information For Users
This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions: (1) This device
may not cause harmful interference; and (2) this device must
accept any interference received, including interference that
may cause undesired operation.
Radio and Television Interference
This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no
guarantee that interference will not occur in a particular
installation. If this equipment does cause interference to radio
or television reception, which can be determined by turning
the equipment off and then on, the user is encouraged to try
to correct the interference by one or more of the following
measures:
• Increase the separation between the equipment and
receiver.
• Connect the equipment to a different outlet so that the
equipment and receiver are on different branch circuits.
• Consult the dealer or an experienced radio/TV technician
for help.
NOTE: Changes or modifications not expressly approved
by Harman could void the user’s authority to operate the
equipment.
IC Statement and Warning (Canada Only)
This Class B digital apparatus complies with Canadian ICES-
003. Cet appareil numérique de la classe B est conforme à la
norme NMB-003 du Canada.
This Class B digital apparatus complies with Canadian
ICES-003.
Modèle pour les Canadien
Cet appareil numérique de la classe B est conforme à la
norme NMB-003 du Canada.
For Products with Radio Receivers
That Can Use an External Antenna:
CATV or Antenna Grounding
If an outside antenna or cable system is connected to this
product, be certain that it is grounded so as to provide some
protection against voltage surges and static charges. Section
810 of the National Electrical Code, ANSI/NFPA No. 70-1984,
provides information with respect to proper grounding of the
mast and supporting structure, grounding of the lead-in wire
to an antenna discharge unit, size of grounding conductors,
location of antenna discharge unit, connection to grounding
electrodes and requirements of the grounding electrode.
Note to CATV System Installer:
This reminder is provided to call the CATV (cable TV) system
installer’s attention to article 820-40 of the NEC, which
provides guidelines for proper grounding and, in particular,
specifies that the cable ground shall be connected to the
grounding system of the building, as close to the point of
cable entry as possible.
For CD/DVD/Blu-ray Disc™ Players:
2 of 86
This product uses a laser system. To prevent direct exposure
to the laser beam, do not open the cabinet enclosure or defeat
any of the safety mechanisms provided for your protection.
DO NOT STARE INTO THE LASER BEAM. To ensure proper use
of this product, please read the owner’s manual carefully and
retain it for future use. Should the unit require maintenance
or repair, please contact your local Harman Kardon service
center. Refer servicing to qualified personnel only.
For Products That Include Batteries:
Instructions for Users on Removal and Disposal of
Used Batteries.
CAUTION
Risk of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
Alkaline batteries are considered nonhazardous.
Rechargeable batteries (i.e., nickel cadmium, nickel metal-
hydride, lithium and lithium-ion) are considered hazardous
household materials and may pose an unnecessary health
and safety risk.
In the European Union and other locations, it is illegal to
dispose of any battery with household trash. All batteries
must be disposed of in an environmentally sound manner.
Contact your local waste management officials for information
regarding the environmentally sound collection, recycling and
disposal of used batteries.
To remove the batteries from your equipment or remote
control, reverse the procedure described for inserting
batteries in the owner’s manual.
For products with a built-in battery that lasts for the lifetime of
the product, removal may not be possible for the user. In this
case, recycling or recovery centers handle the dismantling of
the product and the removal of the battery. If, for any reason, it
becomes necessary to replace such a battery, this procedure
must be performed by authorized service centers.
 -2

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called

Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and

semiconductor "chip" components.

The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on

your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device,

which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to

prevent electrostatic charge build-up or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges

sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement

ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.)

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the

chassis or circuit assembly into which the device will be installed.

CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together

or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices.

Each precaution in this manual should be followed during servicing.

Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with

, use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the

parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably

insulated from the supply circuit before retuming the product to the customer.
 3-3

SAFETY PRECAUTIONS

The following check should be performed for the continued

protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water

pipe, conduit, etc.) by connecting a leakage current tester
between the earth ground and all exposed metal parts of the
appliance (input/output terminals, screwheads, metal
overlays, control shaft, etc.). Plug the AC line cord of the
appliance directly into a 120V AC 60Hz outlet and turn the
AC power switch on. Any current measured must not exceed
o.5mA.

Reading should
not be above
Leakage
0.5mA
Device current
under tester
test

Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter Earth
plug as required) ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A
POTENTIAL SHOCK HAZARD AND MUST BE
CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
SOFTWARE UPGRADE PROCEDURE

USB update method

1. Copy software to an empty USB(named as PBGT_FW_xxxxxxxx_Verxxxxxx.bin,such as
PBGT_ALL_202101290_Ver09.bin or PBGT_ALL_202102220_Ver10.bin)
2. Set power on
3. Press volume+ & Bluetooth key over 10 sec at same time, Set will enter DFU mode, and LED
will show RED

4. Insert USB
5. Set will auto update and LED show white for percentage(Attention : Don’t pull out USB and AC
power during update)

6. Wait for about 10~15 sec, If LED show green indication update finshed,
Please pull out USB, set will auto power off.

Restore factory setting

1. Turn on the machine, make sure it is working
2. Press and hold the “Play” key and “Vol+” key for 10s to restore factory setting.
3. The machine all LEDs will light on for 2 seconds after restore successfully and then restart
automatically.

Check software version

1. Turn on the machine, make sure it is working
2. Press and hold the "BASS BOOST" key and "Vol-" key for 2s to check the software version.
TROUBLE SHOOTING

Oscilloscope Check DC Check I2C& I2S check PWM Check L+,L-

Setting Values voltage signal signal signal
Voltage/DIV Depend voltage 1V/div 10V/div 10V/div
TIME/DIV 500ms/div 20us/div 1us/div 500us/div

1. If press the power button, the device does not work, Please check the power flow as
blow:
1)

Do not work

Insert the AC power YES

And press the power Whether the
button to see if the 7.4V is ok
machine can be started 0V

>6.8V
NO
Replace
battery

NO
Is 5V if ok? Replace UBX1

YES

NO
Is 3V3 if Replace UCY1
ok?

YES

NO
Is 1V2 if Replace UCY2

ok?
2 .No audio output

NO audio output

Power supply have No 8~16V

8~19V of AMP?
Change the main board
（U16,U17 Pin3，
4,21,22）

No 19V
Change the power board

YES

Are the input signals of NO

the NO AMP normal? Exchange AMP
（U16,U17 Pin12~17）

YES

Replace the Speakers

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',1 9'' 9B5*% ',1 9'' 9B5*% ',1 9'' 9B5*% ',1 9'' 9B5*%   5 ȍ 5 ȍ
',1 9'' 9B5*%
& & &
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/767*(*%:+* /767*(*%:+* /767*(*%:+* /767*(*%:+* &
/767*(*%:+*
X)9;5 X)9;5 X)9;5
X)9;5 X)9;5 X)9;5 X)9;5
X)9;5

73
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966 '287
 )% 

966 '287
 
70
/('B6'2   5 ȍ 5 ȍ 9B5*%
  5 ȍ 9B5*% ',1 9''
',1 9''
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$ % & ' (
MAIN&MIC&AUDIO PCB LAYOUT (TOP)
MAIN&MIC&AUDIO PCB LAYOUT (BOTTOM)
RING&GUITAR&POWER PCB LAYOUT (TOP)
RING&GUITAR&POWER PCB LAYOUT (BOTTOM)
EXPLODED VIEW

Part Number SAP Description Usage UoM Pos. No.

08-HPBOTG-FC0S FRONT GRILLE ASSY 1 EA 125
08-HMPGP0-XX0B1S DUCT ASSY 2 EA 34
08-HPBOTG-LD0S LAMP RING 1 EA 6
08-025020-06006 2INCH SPEAKER 2 EA 7
08-055040-03002 5.25INCH SPEAKER 1 EA 8
59-435410-000B1 RUBBER FEET 4 EA 9
08-HMPGB1-XX0B1S BOTTOM COVER 1 EA 10
54-438010-000B1 L MIC BELT 1 EA 11
08-HPBOTG-QC0S MAIN BODY ASSY 1 EA 121617
49-722475-BAT2-M LI-ION BATTERY 1 EA 13
08-HMPGG1-0UNS BATTERY COVER 1 EA 14
08-HPBOTG-RS0S R SIDE COVER 1 EA 151819
54-438020-000B1 R MIC BELT 1 EA 20
08-HPBOTG-AU0S AUDIO BOARD 1 EA 21
08-HPBOTG-PW0S POWER BOARD 1 EA 22
47-PWS131-XX0-M AC ASSY 1 EA 23
08-HMPGW1-0UAB1S POWER BOARD COVER 1 EA 24
08-HPBOTG-PH0 PVC STENT ASSY 1 EA 25
59-435340-000B1 I/O COVER 1 EA 26
67-435310-0A0 MAIN BOARD RADIATOR 1 EA 29
08-HPBOTG-GT0S GUITAR BOARD 1 EA 30
08-HPBOTG-LS0S L SIDE COVER 1 EA 311819
08-HPBOTG-MA0S MAIN BOARD 1 EA 32
07-BTM881-1QA WIRELESS MODULE 1 EA 33
08-HMPGT1-XX0B1S TOP COVER 1 EA 343538
59-435370-000B1 POWER BUTTON 1 EA 36
59-435390-000B1 MIC COVER1 1 EA 37
56-HMPGK1-0HAB1S MIC BUTTON 5 EA 39
59-435380-000B1 VOLUME BUTTON 1 EA 40
59-435400-000B1 MIC COVER2 1 EA 41
08-HMPGM1-0UAS MAIN BOARD COVER 1 EA 42
08-HPBOTG-MC0S MIC BOARD 1 EA 43
3$&.$*,1*(;3/2'('9,(:

46*
JBL PARTYBOX ON THE GO (TL) ‐ SPARE PARTS LIST V1.1
Pos. No. Part Number SAP Description Usage UoM

1,2,5 08-HPBOTG-FC0S FRONT GRILLE ASSY PBOTG TL 1 EA

3,4 08-HMPGP0-XX0B1S DUCT ASSY PBOTG TL 2 EA
6 08-HPBOTG-LD0S LAMP RING PBOTG TL 1 EA
7 08-025020-06006 2INCH SPEAKER PBOTG TL 2 EA
8 08-055040-03002 5.25INCH SPEAKER PBOTG TL 1 EA
9 59-435410-000B1 RUBBER FEET PBOTG TL 4 EA
10 08-HMPGB1-XX0B1S BOTTOM COVER PBOTG TL 1 EA
11 54-438010-000B1 L MIC BELT PBOTG TL 1 EA
12,16,17 08-HPBOTG-QC0S MAIN BODY ASSY PBOTG TL 1 EA
13 49-722475-BAT2-M LI-ION BATTERY PBOTG TL 1 EA
14 08-HMPGG1-0UNS BATTERY COVER PBOTG TL 1 EA
15,18,19 08-HPBOTG-RS0S R SIDE COVER PBOTG TL 1 EA
20 54-438020-000B1 R MIC BELT PBOTG TL 1 EA
21 08-HPBOTG-AU0S AUDIO BOARD PBOTG TL 1 EA
22 08-HPBOTG-PW0S POWER BOARD PBOTG TL 1 EA
23 47-PWS131-XX0-M AC ASSY PBOTG TL 1 EA
24 08-HMPGW1-0UAB1S POWER BOARD COVER PBOTG TL 1 EA
25 08-HPBOTG-PH0 PVC STENT ASSY PBOTG TL 1 EA
26 59-435340-000B1 I/O COVER PBOTG TL 1 EA
29 67-435310-0A0 MAIN BOARD RADIATOR PBOTG TL 1 EA
30 08-HPBOTG-GT0S GUITAR BOARD PBOTG TL 1 EA
31,18,19 08-HPBOTG-LS0S L SIDE COVER PBOTG TL 1 EA
32 08-HPBOTG-MA0S MAIN BOARD PBOTG TL 1 EA
33 07-BTM881-1QA WIRELESS MODULE PBOTG TL 1 EA
34,35,38 08-HMPGT1-XX0B1S TOP COVER PBOTG TL 1 EA
36 59-435370-000B1 POWER BUTTON PBOTG TL 1 EA
37 59-435390-000B1 MIC COVER1 PBOTG TL 1 EA
39 56-HMPGK1-0HAB1S MIC BUTTON PBOTG TL 5 EA
40 59-435380-000B1 VOLUME BUTTON PBOTG TL 1 EA
41 59-435400-000B1 MIC COVER2 PBOTG TL 1 EA
42 08-HMPGM1-0UAS MAIN BOARD COVER PBOTG TL 1 EA
43 08-HPBOTG-MC0S MIC BOARD PBOTG TL 1 EA
02-UMI033-XX0 MIC 657-659MHZ EU/CN/AU/AM/RU/BR/AS2 PBOTG 1 EA
02-UMI025-XX0 MICROPHONE A 915-920MHZ AR PBOTG 1 EA
02-UMI034-XX0 MICROPHONE B 659-661MHZ CN/AU/AS2 PBOTG 1 EA
02-UMI024-XX0 MICROPHONE A 925-927MHZ KO PBOTG 1 EA
02-UMI023-XX0 MICROPHONE B 927-929MHZ KO PBOTG 1 EA
02-UMI032-XX0 MICROPHONE A 748.3-748.9MHZ TAIWAN PBOTG 1 EA
02-UMI031-XX0 MICROPHONE B 750-751MHZ TAIWAN PBOTG 1 EA
54-438030-000B1 STRAP PBOTG TL 1 EA
54-432280-000B1 MICROPHONE ENVELOPE BAG PBOTG TL 1 EA
76-436030-0ATB2 GIFT BOX EU PBOTG TL 1 EA
76-436030-0ATB1 GIFT BOX AM PBOTG TL 1 EA
76-436030-0ATB8 GIFT BOX RU PBOTG TL 1 EA
76-436030-0ATB6 GIFT BOX CN PBOTG TL 1 EA
76-436030-0ATB5 GIFT BOX BR PBOTG TL 1 EA
76-436030-0ATB4 GIFT BOX ARGENTINA PBOTG TL 1 EA
76-436030-0ATB3 GIFT BOX KO/AU/TAIWAN PBOTG TL 1 EA
51-D70150-0AR08-M POWER CORD 1.5M UK PBOTG TL 1 EA
51-D71500-0CR08-M POWER CORD 1.5M EP/RU PBOTG TL 1 EA
51-G70150-0GR08-M POWER CORD 1.5M CN PBOTG TL 1 EA
51-D71500-01R08-M POWER CORD 1.5M BR PBOTG TL 1 EA
51-B8B150-0LR08-M POWER CORD 1.5M AM/ARGENTINA PBOTG TL 1 EA
51-D71500-0KR08-M POWER CORD 1.5M KO PBOTG TL 1 EA
51-D71500-0DR08-M POWER CORD 1.5M THA PBOTG TL 1 EA
51-D71500-0PR08-M POWER CORD 1.5M AU PBOTG TL 1 EA
46-CC028T-06XF1 CABLE 6P 280mm PBOTG TL 1 EA
46-FF022T-06XF1 CABLE 6P 220mm PBOTG TL 1 EA
46-FL040T-06X SPEAKER WIRE 6P PBOTG TL 1 EA
46-HH012C-10AVF1 FFC CABLE 10P 120mm PBOTG TL 1 EA
47-ANT604-XX2 ANTENNA L=370mm PBOTG TL 2 EA
REVISION LIST

Version 1.0

* Initial release for JBL 3$57<%2; ON-THE-GO. 2021-4



Version 1.1

* Correct Microphones and remove India's version. 2021-8