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307-07A Four-Wheel Drive Systems 2022 - 2023 Ranger

Diagnosis and Testing Procedure revision date: 02/7/2023

Four-Wheel Drive Systems - 4x4 with Part Time Engagement

Diagnostic Trouble Code (DTC) Chart

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).

Module DTC Description Action


GO to Pinpoint
AWD C00A1:57 Driveline Control Module: Invalid / Incompatible Software Component
Test C
GO to Pinpoint
AWD C00A1:F1 Driveline Control Module: Timeout
Test C
GO to Pinpoint
AWD C00A6:77 4WD/AWD Transfer Case Unit Actuator: Commanded Position Not Reachable
Test X
GO to Pinpoint
AWD C05D8:01 4WD/AWD Clutch 'A' Actuator Control Circuit/Open: General Electrical Failure
Test D
4WD/AWD Clutch 'A' Actuator Control Circuit/Open: Bus Signal / Message GO to Pinpoint
AWD C05D8:08
Failure Test D
4WD/AWD Clutch 'A' Actuator Control Circuit/Open: Circuit Current Above GO to Pinpoint
AWD C05D8:19
Threshold Test D
GO to Pinpoint
AWD C05D8:49 4WD/AWD Clutch 'A' Actuator Control Circuit/Open: Internal Electronic Failure
Test D
GO to Pinpoint
AWD C05D8:4B 4WD/AWD Clutch 'A' Actuator Control Circuit/Open: Over Temperature
Test D
GO to Pinpoint
AWD C05D8:96 4WD/AWD Clutch 'A' Actuator Control Circuit/Open: Component Internal Failure
Test D
4WD/AWD Clutch 'A' Actuator Control Circuit Performance: Circuit Current GO to Pinpoint
AWD C05D9:18
Below Threshold Test D
4WD/AWD Clutch 'A' Actuator Control Circuit Performance: Circuit Current GO to Pinpoint
AWD C05D9:19
Above Threshold Test D
GO to Pinpoint
AWD C05D9:44 4WD/AWD Clutch 'A' Actuator Control Circuit Performance: Data Memory Failure
Test D
GO to Pinpoint
AWD C05D9:44 4WD/AWD Clutch 'A' Actuator Control Circuit Performance: Data Memory Failure
Test V
GO to Pinpoint
AWD C05D9:74 4WD/AWD Clutch 'A' Actuator Control Circuit Performance: Actuator Slipping
Test D
4WD/AWD Clutch 'A' Actuator Control Circuit Performance: Exceeded Learning GO to Pinpoint
AWD C05D9:99
Limit Test D
GO to Pinpoint
AWD C05E0:1C 4WD/AWD Clutch 'A' Position Sensor Circuit: Circuit Voltage Out Of Range
Test E
GO to Pinpoint
AWD C05E0:86 4WD/AWD Clutch 'A' Position Sensor Circuit: Signal Invalid
Test E
4WD/AWD Disconnect Clutch Actuator Position Sensor 'A': Circuit Short To GO to Pinpoint
AWD C0691:14
Ground Or Open Test F
4WD/AWD Disconnect Clutch Actuator Position Sensor 'B': Circuit Short To GO to Pinpoint
AWD C0692:14
Ground Or Open Test F
GO to Pinpoint
AWD P0562:00 System Voltage Low: No Sub Type Information
Test C
GO to Pinpoint
AWD P0563:00 System Voltage High: No Sub Type Information
Test C
Internal Control Module Keep Alive Memory (KAM) Error: No Sub Type GO to Pinpoint
AWD P0603:00
Information Test C
Internal Control Module Random Access Memory (RAM) Error: No Sub Type GO to Pinpoint
AWD P0604:00
Information Test C
Internal Control Module Read Only Memory (ROM) Error: No Sub Type GO to Pinpoint
AWD P0605:00
Information Test C
GO to Pinpoint
AWD P0607:00 Control Module Performance: No Sub Type Information
Test C
Internal Control Module Monitoring Processor Performance: No Sub Type GO to Pinpoint
AWD P060A:00
Information Test C
GO to Pinpoint
AWD P060B:00 Internal Control Module A/D Processing Performance: No Sub Type Information
Test C
GO to Pinpoint
AWD P060C:00 Internal Control Module Main Processor Performance: No Sub Type Information
Test C
GO to Pinpoint
AWD P0630:00 VIN Not Programmed or Incompatible - ECM/PCM: No Sub Type Information
Test B
GO to Pinpoint
AWD P0641:1C Sensor Reference Voltage 'A' Circuit/Open: Circuit Voltage Out Of Range
Test F
GO to Pinpoint
AWD P064F:00 Unauthorized Software/Calibration Detected: No Sub Type Information
Test C
GO to Pinpoint
AWD P068A:00 ECM/PCM Power Relay De-Energized - Too Early: No Sub Type Information
Test C
GO to Pinpoint
AWD P1001:00 KOER Not Able to Complete, KOER Aborted: No Sub Type Information
Test A
GO to Pinpoint
AWD P1397:01 System Voltage Out Of Self Test Range: General Electrical Failure
Test A
GO to Pinpoint
AWD P1501:00 Vehicle Speed Sensor Out Of Self Test Range: No Sub Type Information
Test A
GO to Pinpoint
AWD P160A:00 Control Module Vehicle Options Reconfiguration Error: No Sub Type Information
Test B
Internal Control Module All Wheel Drive Disconnect Control Performance: No GO to Pinpoint
AWD P166E:00
Sub Type Information Test C
GO to Pinpoint
AWD P1674:00 Control Module Software Corrupted: No Sub Type Information
Test C
Transmission Range Circuit Not Indicating Park/Neutral During Self Test: No Sub GO to Pinpoint
AWD P1705:00
Type Information Test A
Transfer Case Unable To Transition Between 4x2 and 4x4 Mode: No Sub Type GO to Pinpoint
AWD P184A:00
Information Test D
GO to Pinpoint
AWD P184C:00 Transfer Case Transition Time Range/Performance: No Sub Type Information
Test D
GO to Pinpoint
AWD U0100:00 Lost Communication With ECM/PCM 'A': No Sub Type Information
Test G
GO to Pinpoint
AWD U0101:00 Lost Communication with TCM: No Sub Type Information
Test G
Lost Communication With Anti-Lock Brake System (ABS) Control Module 'A': No GO to Pinpoint
AWD U0121:00
Sub Type Information Test G
Lost Communication With Steering Angle Sensor Module: No Sub Type GO to Pinpoint
AWD U0126:00
Information Test G
Lost Communication With Trailer Brake Control Module: No Sub Type GO to Pinpoint
AWD U0137:00
Information Test G
GO to Pinpoint
AWD U0138:00 Lost Communication with All Terrain Control Module: No Sub Type Information
Test G
GO to Pinpoint
AWD U0140:00 Lost Communication With Body Control Module: No Sub Type Information
Test G
GO to Pinpoint
AWD U0146:00 Lost Communication With Serial Data Gateway 'A': No Sub Type Information
Test G
GO to Pinpoint
AWD U0151:00 Lost Communication With Restraints Control Module: No Sub Type Information
Test G
Lost Communication With Instrument Panel Cluster (IPC) Control Module: No GO to Pinpoint
AWD U0155:00
Sub Type Information Test G
GO to Pinpoint
AWD U0164:00 Lost Communication With HVAC Control Module 'A': No Sub Type Information
Test G
Lost Communication With Steering Column Control Module: No Sub Type GO to Pinpoint
AWD U0212:00
Information Test G
Invalid Data Received from Anti-Lock Brake System (ABS) Control Module 'A': GO to Pinpoint
AWD U0415:00
No Sub Type Information Test H
GO to Pinpoint
AWD U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information
Test H
Invalid Data Received from Instrument Panel Cluster Control Module: No Sub GO to Pinpoint
AWD U0423:00
Type Information Test H
Invalid Data Received From Steering Angle Sensor Module: No Sub Type GO to Pinpoint
AWD U0428:00
Information Test H
Invalid Internal Control Module Monitoring Data Received from ECM/PCM: No GO to Pinpoint
AWD U1011:00
Sub Type Information Test H
Invalid Internal Control Module Monitoring Data Received from Anti-Lock Brake GO to Pinpoint
AWD U1012:00
System (ABS) Control Module: No Sub Type Information Test H
Invalid Internal Control Module Monitoring Data Received from Restraints GO to Pinpoint
AWD U1014:00
Control Module: No Sub Type Information Test H
GO to Pinpoint
AWD U2100:00 Initial Configuration Not Complete: No Sub Type Information
Test B
GO to Pinpoint
AWD U2101:00 Control Module Configuration Incompatible: No Sub Type Information
Test B
GO to Pinpoint
AWD U2200:00 Control Module Configuration Memory Corrupt: No Sub Type Information
Test B

Global Customer Symptom Code (GCSC) Chart

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.

Symptom Action
Driver Aid & Information > Owner Guides/Labels > Operating Manual > Inaccurate GO to Pinpoint Test R
Start/Run/Move > Moving > 4 x 4 Function > Intermittent GO to Pinpoint Test J
Start/Run/Move > Moving > 4 x 4 Function > Intermittent GO to Pinpoint Test K
Start/Run/Move > Moving > 4 x 4 Function > Intermittent GO to Pinpoint Test L
Start/Run/Move > Moving > 4 x 4 Function > Intermittent GO to Pinpoint Test M
Start/Run/Move > Moving > 4 x 4 Function > Intermittent GO to Pinpoint Test Q
Start/Run/Move > Moving > 4 x 4 Function > Intermittent GO to Pinpoint Test S
Start/Run/Move > Moving > 4 x 4 Function > Intermittent GO to Pinpoint Test W
Start/Run/Move > Noise > Moving/Driving > Always GO to Pinpoint Test T
Start/Run/Move > Noise > Moving/Driving > Always GO to Pinpoint Test U
Driving Performance > Lack/Loss of Power > Acceleration > Always GO to Pinpoint Test I
Stop/Steer/Ride > Fluids > Brake Fluid > Visible Leak GO to Pinpoint Test N
Stop/Steer/Ride > Fluids > Brake Fluid > Visible Leak GO to Pinpoint Test O
Stop/Steer/Ride > Fluids > Brake Fluid > Visible Leak GO to Pinpoint Test P

Symptom Chart

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Condition Actions
Incorrect torque GO to Pinpoint Test I
transferred to front axle
after installing new
transfer case
The AWD module does
not respond to the REFER to: Controller Area Network (CAN) Module Communications Network (418-00A
diagnostic scan tool Controller Area Network (CAN) Module Communications Network, Diagnosis and Testing).
The ATCM does not
respond to the diagnostic REFER to: Controller Area Network (CAN) Module Communications Network (418-00A
scan tool Controller Area Network (CAN) Module Communications Network, Diagnosis and Testing).
The transfer case does Possible Sources: Transfer case clutch actuator position sensor faults or Transfer
not transfer torque case clutch actuator reduction gearset binding or Transfer case clutch actuator -
correctly GO to Pinpoint Test J transfer case clutch worn or damagedGO to Pinpoint Test
KWiring harness faultsGO to Pinpoint Test LAWD moduleGO to Pinpoint Test M
Fluid leak from Transfer Possible Sources: Case sealGO to Pinpoint Test NInput/output shaft sealsGO to
Case Pinpoint Test OActuator shaft seal Vent or VentGO to Pinpoint Test P
Front axle binding on GO to Pinpoint Test Q
sharp turns on dry
pavement
4WD Temporarily Locked Possible Sources: Vehicle driven in extreme terrainGO to Pinpoint Test RInternal
message displayed transfer case damageGO to Pinpoint Test S
The Transfer Case does Possible Sources: Transfer Case Shift MotorInternal transfer case damageGO to
not transition between Pinpoint Test W
2H, 4H, and or 4L

Symptom Chart — NVH

NOTE: NVH symptoms should be identified using the diagnostic tools that are available. For a list of these tools, an
explanation of their uses and a glossary of common terms, refer to Section 100-04. Since it is possible any one of
multiple systems may be the cause of a symptom, it may be necessary to use a process of elimination type of
diagnostic approach to pinpoint the responsible system.

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).

Condition Actions
Clicking/whirring noise from transfer GO to Pinpoint Test T
case at start up
The transfer case makes noise Possible Sources: Internal components or Fluid levelGO to Pinpoint Test
C
Noise from the front axle
REFER to: Front Drive Axle (205-03 Front Drive Axle/Differential, Diagnosis
and Testing).
Noise from the rear axle
REFER to: Electronic Locking Differential (ELD) (205-02A Rear Drive
Axle/Differential, Diagnosis and Testing).
REFER to: Rear Drive Axle and Differential (205-02A Rear Drive
Axle/Differential, Diagnosis and Testing).

Pinpoint Tests

PINPOINT TEST A: P1001, P1397, P1501, P1705


PINPOINT TEST B: MODULE CONFIGURATION FAULTS

PINPOINT TEST C: AWD (ALL-WHEEL DRIVE) MODULE POWER, GROUND, OR INTERNAL FAULT

PINPOINT TEST D: TRANSFER CASE CLUTCH ACTUATOR

PINPOINT TEST E: C05E0:1C, C05E0:86

PINPOINT TEST F: C0691:14, C0692:14 AND P0641:1C

PINPOINT TEST G: LOST COMMUNICATION WITH ANOTHER MODULE

PINPOINT TEST H: INVALID DATA RECEIVED FROM ANOTHER MODULE

PINPOINT TEST I: INCORRECT TORQUE TRANSFERRED TO FRONT AXLE AFTER INSTALLING TRANSFER
CASE

PINPOINT TEST J: THE TRANSFER CASE DOES NOT TRANSFER TORQUE CORRECTLY

PINPOINT TEST K: THE TRANSFER CASE DOES NOT TRANSFER TORQUE CORRECTLY

PINPOINT TEST L: THE TRANSFER CASE DOES NOT TRANSFER TORQUE CORRECTLY

PINPOINT TEST M: THE TRANSFER CASE DOES NOT TRANSFER TORQUE CORRECTLY

PINPOINT TEST N: FLUID LEAK FROM TRANSFER CASE

PINPOINT TEST O: FLUID LEAK FROM TRANSFER CASE

PINPOINT TEST P: FLUID LEAK FROM TRANSFER CASE

PINPOINT TEST Q: FRONT AXLE BINDING ON SHARP TURNS ON DRY PAVEMENT

PINPOINT TEST R: 4WD TEMPORARILY LOCKED MESSAGE DISPLAYED

PINPOINT TEST S: 4WD TEMPORARILY LOCKED MESSAGE DISPLAYED

PINPOINT TEST T: CLICKING/WHIRRING NOISE FROM TRANSFER CASE AT START UP

PINPOINT TEST U: THE TRANSFER CASE MAKES NOISE

PINPOINT TEST V: C05D9:44

PINPOINT TEST W: THE TRANSFER CASE DOES NOT SHIFT BETWEEN 2H, 4H, N AND OR 4L CORRECTLY
PINPOINT TEST X: C00A6:77

© Copyright 2023, Ford Motor Company.

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