Inspection and Test Plan
ITP
DOC_No.: ITP-C-003 Page_No.: 1 Of 7
Site Inspection and Test Plan
ITP
Above Ground
Storage Tank
Rev.
0 Rev. Date: 08.06.2012 Total Pages: 7 Prepared By: M.Shariat
No.
Petrochemical Industries Design & Engineering Co. Shariat.Mohammad
Site Inspection and Test Plan "ITP"
Storage Tank Work Activities
DOC_No.: ITP-C-003 Page_No.: 2 Of 7 Rev._No.: 0
Reference Code & Party Involved
Row
Construction Activity Inspection / Testing Activity
Acceptance Criteria Contractor TPI MC Owner
1.1 Test Plan Welding Control
Welding Procedure
1 1.2 Visual Inspection
Qualification Test
1.3 Radiographic Test "Film Rev."
2.1 Test Plate Welding Control
Welder
2 2.2 Visual Inspection
Qualification Test
2.3 Radiographic Test "Film Rev."
3.1 Material Identification
Material Control
3
(General)
3.2 Visual Inspection, Dimension Check
Welding Monitoring
4.0 4.1 Baking & Holding Of Electrodes
(General)
4.1. Weld Seam Check
4.1 Before Process
4.1.2 Preheat Temperature
4.2.1 Welder Certificate
4.2 After Process 4.2.2 Welding Sequence
4.2.3 Interpass Temperature
5.1 Levelness Of Ring Wall
5.2 Center Point & Radius
5 Foundation 5.3 Flatness & Slope
5.4 Orientation (Zero Point, Drain Sump)
5.5 Anchor Bolts (Distance, Projection & Etc.)
6.0 Bottom Erection 6.1 Orientation Check
6.1.1 Erection Marking Check
6.1 Annular Plate
6.1.2 Arrangement Check
6.2.1 Fit-Up Check
6.2.2 Welding Monitoring
6.2 Annular Plate 6.2.3 Visual Inspection Of Weldment
6.2.4 Radiographic Test "Film Rev."
6.2.5 Vacuum Box Test
Petrochemical Industries Design & Engineering Co. Shariat.Mohammad
Site Inspection and Test Plan "ITP"
Storage Tank Work Activities
DOC_No.: ITP-C-003 Page_No.: 3 Of 7 Rev._No.: 0
Reference Code & Party Involved
Row
Construction Activity Inspection / Testing Activity
Acceptance Criteria Contractor TPI MC Owner
6.3.1 Erection Marking Check
6.3.2 Arrangement Check
Bottom Plate 6.3.3 Fit-Up Check
6.3 &
Sketch Plate 6.3.4 Welding Monitoring
6.3.5 Visual Inspection Of Weldment
6.3.6 Vacuum Box Test
6.4.1 Erection Marking Check
Miscellaneous 6.4.2 Orientation Check
6.4 Attachment Weld
on Bottom 6.4.3 Visual Inspection Of Weldment
6.4.4 Vacuum Box Test
7.0 Shell Erection
7.1.1 Erection Marking Check
7.1.2 Orientation Check
7.1.3 Arrangement Check
7.1.4 Fit-Up Check
First Course
Of 7.1.5 Level,Roundness,Plumbness Check
7.1 Shell Plates
& 7.1.6 Welding Monitoring
Vertical Joint
7.1.7 Visual Inspection Of Weldment
7.1.8 Peaking Check
7.1.9 RT: Radiography Test "Film Rev."
7.1.10 PT "After Back Grinding". (If Need)
7.2.1 Fit-Up Check
7.2.2 Welding Monitoring
Shell
7.2 to 7.2.3 Visual Inspection Of Weldment
Bottom Joint
7.2.4 OPT (Tank Inside Weld)
7.2.5 Initial Pass Weld & Finished Surface
Petrochemical Industries Design & Engineering Co. Shariat.Mohammad
Site Inspection and Test Plan "ITP"
Storage Tank Work Activities
DOC_No.: ITP-C-003 Page_No.: 4 Of 7 Rev._No.: 0
Reference Code & Party Involved
Row
Construction Activity Inspection / Testing Activity
Acceptance Criteria Contractor TPI MC Owner
Upper Shell Course ( 2nd to top course vertical Joint )
7.3.1 Erection Marking Check
7.3.2 Marking Check
7.3.3 Arrangement & Orientation Check
7.3.4 Fit-Up Check
7.3 7.3.5 Plumbness Check
Vertical Joint
7.3.6 Welding Monitoring
7.3.7 Visual Inspection Of Weldment
7.3.8 Peaking & Banding Check
7.3.9 RT: Radiography Test "Film Rev."
7.3.10 PT "After Back Grinding" (If Need)
7.4.1 Fit-Up Check
7.4.2 Welding Monitoring
Shell
7.4 7.4.3 Visual Inspection Of Weldment
Horizontal Joints
7.4.4 RT: Radiography Test "Film Rev."
7.4.5 PT "After Back Grinding" (If Need)
7.5.1 Erection Marking Check
7.5.2 Arrangement & Orientation Check
Shell
Stiffener
7.5 7.5.3 Fit-Up Check
Com. Ring
Top Angle
7.5.4 Welding Monitoring
7.5.5 Visual Inspection Of Weldment
7.6 Completed Shell 7.6.1 Roundness, Plumbness Check
7.7.1 Erection Marking Check
7.7.2 Location Check
Miscellaneous
7.7.3 Fit-Up Check
Erection & Welding
on
7.7 7.7.4 Welding Monitoring
Shell Plate
7.7.5 Visual Inspection Of Weldment
7.7.6 MT/PT
Scar Of Temporary
7.7.7 Visual Inspection Of Weldment
Attachment Weld
Petrochemical Industries Design & Engineering Co. Shariat.Mohammad
Site Inspection and Test Plan "ITP"
Storage Tank Work Activities
DOC_No.: ITP-C-003 Page_No.: 5 Of 7 Rev._No.: 0
Reference Code & Party Involved
Row
Construction Activity Inspection / Testing Activity
Acceptance Criteria Contractor TPI MC Owner
8.1 Erection Marking Check
8.2 Opening Location Check
Shell Nozzle 8.3 Fit-Up Check
8.0 &
Manhole 8.4 Welding Monitoring
8.5 Visual Inspection Of Weldment
8.6 Pneumatic Leak Test
9.0 Roof Structure
9.1.1 Erection Marking Check
9.1 Per Assembly 9.1.2 Fit-Up Check
9.1.3 Visual Inspection Of Weldment
9.2.1 Orientation Check
9.2 Erection 9.2.2 Fit-Up Check
9.2.3 Visual Inspection Of Weldment
10.1 Erection Marking Check
10.2 Arrangement & Orientation Check
10.0 Roof Plate 10.3 Fit-Up Check
10.4 Welding Monitoring
10.5 Visual Inspection Of Weldment
11.1 Erection Marking Check
11.2 Location And Level Check
Roof Nozzle
11.0 & 11.3 Fit-Up Check
Manhole
11.4 Welding Monitoring
11.5 Visual Inspection Of Weldment
Miscellaneous 12.1 Erection Marking Check
Accessories Tank Spiral
12.0 Stairway, Ladder, Platform
Handrail, Anchor Chair,
Earth Lug, Etc.. 12.2 Visual Inspection Of Weldment
Petrochemical Industries Design & Engineering Co. Shariat.Mohammad
Site Inspection and Test Plan "ITP"
Storage Tank Work Activities
DOC_No.: ITP-C-003 Page_No.: 6 Of 7 Rev._No.: 0
Reference Code & Party Involved
Row
Construction Activity Inspection / Testing Activity
Acceptance Criteria Contractor TPI MC Owner
13.0 Hydrostatic Test
13.1.1 Inside Cleaning Check
Preparation
13.1 Of 13.1.2 Closing Of Opening
Tank
13.1.3 Settlement Measurement
13.2.1 Settlement Measurement
13.2 Water Filling
13.2.2 Leak Check
13.3 Hydrostatic Test 13.3.1 Water Level, Holding Time
13.4 Roof Test 13.4.1 Pneumatic Leak Test
13.5 Water Discharging 13.5.1 Check Roof Manhole Open
13.6.1 Cleaning Check
13.6 After Discharging
13.6.2 Seal Check
14.1 Inside
14.0 Sandblast & Painting
14.2 Outside
15.0 Tank Calibration 15.1 Marking & Measuring
16.1 Ensure The Completion Of All Required
16.0 Final Inspection
16.2 Construction Inspection And Testing
Petrochemical Industries Design & Engineering Co. Shariat.Mohammad
Site Inspection and Test Plan "ITP"
Storage Tank Work Activities
DOC_No.: ITP-C-003 Page_No.: 7 Of 7 Rev._No.: 0
Action Key And Abbreviation:
H: Hold Point
W: Witness
RA: Random Inspection
RD: Review Document
N.A: Not Applicable
ITP-C-003:
PIDEC: Petrochemical Industries Design & Engineering Co.
ITP: Inspection and Test Plan
C: Construction
003: Document Number
Petrochemical Industries Design & Engineering Co. Shariat.Mohammad
