EP-CM-F-0004-003

CLIENT NAME : THAI PLASTIC AND CHEMICALS PUBLIC COMPANY LIMITED TOTAL: 3 SHEETS

PROJECT NAME : TPR Productivity improvement PG680,740 130 MTPD ( Including Cover )

PROJECT NO. : C-22-1092

LOCATION : RAYONG THAILAND

MECHANICAL DOCUMENT

INSPECTION & TEST PLANS

FOR BATCH RTRAINER H3001B

DISTRIBUTION
Master File
Client

Maintenance

Procurement

ENG. DESIGN
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PR
PIP
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MSE
MRE
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CVE
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CONSTRUCTION
PM
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CVE
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PIP
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A IFR = Issue for Review Khanis Y. 12-Nov-22 Khanis Y. 12-Nov-22 Khanis Y. 12-Nov-22
REV. PURPOSE PRED. DATE CHKD. DATE APPD. DATE EM DATE PM DATE

PILIN PROJECT CO.,LTD.

Vendor / Fabricator / Contractor REPCO Doc. No. Client Doc. No. Issued Date

6518-ITP-00-A TPC-000-MSE-ITP-H3001B-00-A - 12-Nov-22

IFS = Issue for Squadcheck IFR = Issue for Review IFE = Issue for Enquiry IFD = Issue for Design IFC = Issue for Construction
IFI = Issue for Information IFP = Issue for Purchase IFF = Issue for Final
 EP-CM-F-0004-003

PILIN PROJECT CO.,LTD.

REPCO Doc. No. Rev. Sheet No.

REVISION LIST
TPC-000-MSE-ITP-H3001B-00-A A 2 OF 3

REV. DATE ITEM No. REFERENCE DOCUMENT DESCRIPTION

A 12-Nov-22 - - IFR = Issue for Review

0 22-Jan-18 - - IFC = Issue for Construction
 Page 1 of 1
INSPECTION & TEST PLANS
Pilin Project Co.,Ltd. FOR BATCH RTRAINER H3001B
Project Name : TPR Productivity improvement PG680,740 130 MTPD Doc. No. : 6518-ITP-00-A
Owner : THAI PLASTIC AND CHEMICALS PUBLIC COMPANY LIMITED Revision No. : A

Vendor Name : PILIN PROJECT CO.,LTD. Date : 12/11/2022

DESCRIPTION QUALITY CONTROL/ REFERENCE/CODES QUALITY SURVEILLANCE

ITEM Pilin SCG REMARK
ACTIVITY/PROCESS MANUFACTURING ACTIVITY STANDARDS/DRAWINGS
CODE SIGN CODE SING
1 DOCUMENT SUBMITTAL

- WPS.&PQR. Verify Code compliance, Clear detail of Fabrication ASME Sect. IX QR R

- Welder Test and WPQ Client requirement or welder transference ASME Sect. IX QR R
- Work procedure and specification Client requirement Client requirement QR R
- AFC Drawing and calculation orientation & dimension Fabrication Drawing QR R

2 MATERAIL INCOMING

- Procurement Review Puchase Oder ASME Sec. II Part A,B,C,D, Drawing I/QR R
- Receving Inspection Check, marking, dimension check NDE.if req'd.,quantity No Damage I/QR W
- Material Mill Certificate Verify P.O. & Code compliance ASME Sec. II Part A,B,C,D QR R
- PMI for stainless steel material Inspection by Third party ASME Sec. II Part A,B,C,D,Procedure QR SW/R

3 FABRICATION

3.1 Shell & Head

- Material identify Verify transfer of original marking Material Mill Certificate,Drawing W/QR SW
- Lay-out & cutting Dimension check Cutting plan, Drawing I SW
- machine Dimension check Fabrication Drawing I SW
3.2 Nozzle machine

- Material identify Verify transfer of original marking Material Mill Certificate,Drawing W/QR SW
- Lay-out & cutting Dimension check Cutting plan, Drawing I SW
- machine Dimension check Fabrication Drawing I SW
3.3 Support & other accessories

- Material identify Verify transfer of original marking Material Mill Certificate,Drawing W/QR R
- Lay-out & cutting Dimension check Cutting plan, Drawing I SW
- Fit-up & weld Verfy WPS , welder, visual inspection WPS, WPQ,ASME Sect. IX, Drawing I/QR SW/R

4 Assembly

4.1 Shell to Head

- Orientation and position Check alignment, cleanliness, visual inspection of all tack welds ASME Vlll Div.1 , Procedure I/QR SW
- Fit-up & weld Verfy WPS , welder, visual inspection WPS, WPQ,ASME Sect. IX, Drawing I/QR R/SW
- Visual check for weld appearance Visual ASME Vlll Div.1 I/QR SW
- Spot RT: Butt Weld By Third party ASME Vlll Div.1 QR R
- Dimension check Check Straight Drawing I/QR SW/R
4.2 Nozzle

- Layout and opening on head Dimension check Drawing I SW

- Fit-up & weld Verfy WPS , welder, visual inspection,Dimension check ASME Vlll Div.1 I/QR SW/R
- Visual check for weld appearance Visual ASME Vlll Div.1 I/QR SW/R
- PT 100% nozzle By third party ASME Vlll Div.1 W/QR W
4.3 Other accessaries
- Orientation and position Visual/Dimension Drawing I/QR SW/R
- Fit-up & weld Verfy WPS , welder, visual inspection,Dimension check Drawing I/QR SW/R
- Visual check for weld appearance Visual ASME Vlll Div.1 I/QR SW/R
- PT 100% After weld and remove attachment NDT by Third party ASME Vlll Div.1 I/QR W
5 HYDROSTATIC TEST

- Final visual check for overall appearance (Welding Dimension, Orientation check Drawing
I/QR H/W
& Dimension) before hydrotest Check all weling seam for leak ASME Vlll Div.1
- Cleaning & drying Check for cleanliness, dryness ASME Vlll Div.1 I/QR H/W
6 NDE

- PMI for stainless steel material Inspection by Third party ASME Sec. II Part A,B,C,D,Procedure QR SW/R
- 100% PT for all weldment By Third party ASME Vlll Div.1 W/QR H/W
- 100% PT for removed all tack welds to pressure part By Third party ASME Vlll Div.1 W/QR H/W
- Spot RT or PAUT : Butt weld seam By Third party ASME Vlll Div.1 W/QR H/R
- PAUT at weld of Nozzle to shell and Head By Third party ASME Vlll Div.1 W/QR H/R
7 Internal buffing
- Internal buffing #250 (JAPANESE STANDARDS) Surface Roughness inspection (Ra ≤0.25 m) Procedure I/QR SW/R
8 Chemical cleaning
- Chemical cleaning Inside and outside tank shall be applied Chemical cleaning
Verify flux residues and weld spatter shall be removed CleaningProcedure I/QR SW/R
mechanically using stainless steel tools.
9 PACKING & DELIVERY
- Cleanliness (Inside and Outside) Visual check Packing Procedure I W
- Temporary Support Verify to suitable position Packing Procedure I W
- Nameplate Check Check wording Drawing I W
- Packing, Marking and Tagging Check Verify packing condition Packing Procedure I W
- Quantity Check Visual check Packing List I W
- N2 Purge at 0.5 kg/cm2 Visual check Shipping&Packing Procedure I W
- Final Ship Release Verify Shipping condition Shipping&Packing Procedure I W
10 MDR Record Final visual inspection, verify as-built dimension All shop inspection report I/QR H

REMARK I = INSPECTION W = FULL WITNESS

QR = QUALIFY REPORT SW = SPOT WITNESS
R = REVIEW & COMMENT H = HOLD POINT