AIAG VDA PFMEA & Control Plan
STRUCTURE ANALYSIS (STEP 2) FUNCTION ANALYSIS (STEP 3) FAILURE ANALYSIS (STEP 4)
1. Function of the
2. Function of the
1. Process Item Process Item
Severity (S) FE
2. Process Step Process Step and 3. Function of the
3. Process Work
Product Process Work 2. Failure Mode 3. Failure Cause
System, Element Function of 1. Failure Effects
Station No. and Characteristic Element and (FM) of the (FC) of the Work
Subsystem, Part System, (FE)
Name of Focus Process Process Step Element
Element or Name 4M Type Subsystem, Part
Element (Quantitative Characteristic
of Process Element or
value is optional)
Process
A B C
RISK ANALYSIS (STEP 5) OPTIMIZATION (STEP 6)
Special Char.
Filter Code
(D) FC/FM
PFMEA AP
(Optional)
Current Detection Target
(O) FC
Current Prevention Responsible
Controls (DC) of Preventive Action Detection Action Completion
Control (PC) of FC Person's Name
FC or FM Date
D E F G
CHARACTERISTICS METHOD
PROCESS MACHINE/ Product/process EVALUATION/ REACTION
SC SAMPLE CONTROL
NAME EQUIPMENT NO. PRODUCT PROCESS SPECIFICATION/ MEASUREMENT PLAN
SIZE FREQ. METHOD
TOLERANCE TECHNIQUE
A B C D E G OR G+F (Deploy)
F (Deploy)
Simple System AIAG VDA PFMEA and ControlPlan 1
AIAG VDA PFMEA Example
STRUCTURE ANALYSIS (STEP 2) FUNCTION ANALYSIS (STEP 3) FAILURE ANALYSIS (STEP 4)
2. Function of
1. Process Item 2. Process 1. Function of the
Severity (S) FE
3. Process the Process Step 3. Function of the 2. Failure
Step Process Item 3. Failure
Work and Product Process Work Mode (FM)
System, Cause (FC) of
Element Characteristic Element and 1. Failure Effects (FE) of the
Subsystem, Part Station No. Function of System, the Work
Process Process
Element or Name and Name of Subsystem, Part Element
4M Type (Quantitative Characteristic Step
of Process Focus Element Element or Process
value is optional)
Electrical [OP 30] Press Your plant: Press in Machine Your Plant: 8 Axial Machine
motor assy Sintered machine Assembly of sintered presses Clearance too small to position stops
line bearing shaft into pole bearing to sintered assemble shaft without of before
press-in housing. achieve axial bearing into potential damage. sintered reaching
Ship to plant:
process Ship to plant: position in the pole bearing final
Assembly of motor to
Assembly of pole housing housing seat is not position.
vehicle door requires
motor to vehicle to max gap until the additional insertion force reached.
door. per print. defined axial with potential damage.
End user: position. End user:
Window raises Comfort closing tome too
and lowers long.
RISK ANALYSIS (STEP 5) OPTIMIZATION (STEP 6)
Special Char.
Filter Code
(D) FC/FM
Current
PFMEA AP
(Optional)
Responsible Target
(O) FC
Current Prevention Detection
Preventive Action Detection Action Person's Completion Status
Control (PC) of FC Controls (DC) of
Name Date
FC or FM
Force adjusted acc. 5 100% check of 2 M Selected press with Selected press Process 23-Jun-22 Open
Data sheet motor position control with force Engineer Mr.
performance sensor. monitoring. Paul Duncan
curve acc.
Spec.
MRKJ5039.
Simple System AIAG VDA PFMEA and ControlPlan 2
Production Control Plan Example
CHARACTERISTICS METHOD
SAMPLE
PROCESS MACHINE/ REACTION
SC Product/process EVALUATION/
NAME EQUIPMENT NO PRODUCT PROCESS SPECIFICATION/ MEASUREMENT
CONTROL PLAN
. SIZE FREQ. METHOD
TOLERANCE TECHNIQUE
Electrical Press 1 Clearance s Maximum < 0.3 Compare to 3 pcs Start of Operator - Stop process
motor assy machine within mm motor process report - Put product
line bearing and performance and sheet. at yellow box.
pole housing. curve according every - Follow the
[OP 30] specification hour Abnormal
Sintered MRKJ5039. Handling
bearing procedure.
press-in
process 2 Appearance Limit Sampel Visual check 3 pcs Start of
of pressing (hasil trial process
result produksi, sudah and
apprv every
customer) hour
3 Pressure Force Sheet Measure with 3 pcs Start of
data (4.2 N) digital force process
gauge
4 Pressing Standard of Setting at 1x Start of
speed parameter machine control process
panel
Simple System AIAG VDA PFMEA and ControlPlan 3
