ann

tions in this Operating Ma-

ting up the pump / assembly.

operation manual and of the

anee chart, the manufacturer
 Correct Utilization

The pump [Link] aggregate must only be used for the application as
specified in the order confirmation and in the order related data sheet.

Any utilization other than for the intended purpose is not correct and gua-
rantee claims may get lost.

The relevant performance values for this pump are to be taken from the
operating data in the order related data sheet.

/r\ Warning!
1
.\ If the pump is used for any purpose other than
specified for above mentioned application, or if the
pump runs at working parameters higher than
admitted,
- danger/ damage may occur to human beings and to
property.

Consideration of the operating manual and observance of the inspection

and maintenance instructions for the pump is the precondition for the cor-
rect utilization of the product supplied.

Incorrect and forbidden utilization of the product

supplied are not known to the manufacturer.

07/99 KMU [Link]

 ann Operating manual for Screw pumps Status 01 1’99
Type range : SL...und SLC ... Page 1 J40

Contents

Data sheet

1. General

Intended use

Pump data

Manufacturer

Technical data

Additional information

Accessories

Your contact address

2. Safety

Explanation of symbols and notes

Qualificatiodtraining of personnel

Dangers at non-observance of the safety rules

Safety-conscious working

Safety rules for the user/operator

Safety instructions for maintenance, inspection and

assembly

Conversion or production of spare parts by the user

himself

Inadmissible operating methods

3. Transport and storage

Transport

Transit damage

Completeness of delivery

In-plant transportation

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

.
D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0 Fax 0 57 24 / 91 38 46 ’ E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ann
Page 2 / 4 0 Type range : SL und SLC... ...

Contents

Unpacked pumps

Unpacked pump aggregate

Packed pump or aggregate Storage and preservation

Transit preservation

Preservation for temporary storage (max. 3 months)

Maintenance during storage

Starting up after temporary storage

Preservation for max. 12 months

4. Assembly and installation of the pumplunit

Assembly

Assembly of the coupling and pulley

Assembly of pump and motor on the baseplate

Installation

Foundations

Assembly of pipes

Installation of the pump aggregate

Connection of drive unit

5. Commissioning

Initial starting-up

Preparations

Starting-up

Starting-up of auxiliaries

Starting-up of the screw pump

Shutting down

1515 98 091E 01/99 KMU

Joh. Heinr. Bornemann GmbH

0-31676 Obernkirchen . Postfach 1 1 62 . Telefon 0 57 24, 390-0 . Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
 ann Qperating manual for Screw pumps status 01 1’99
.
Type range : SL.. und SLC ... Page 3 / 4 0

Contents

Operation

Starting-up after a short standstill

Starting up after a long standstill

Emergency stop

6. Maintenance

Lubrication

Shaft sealing

Shaft seal rings

Mechanical seal

Double acting mechanical seal

Coupling and /or belt drive

Drive unit

Special equipment

Pump cleaning

Dismantling of the pump for cleaning

Reassembly of the pump after cleaning

Checklist maintenance

7. Break-downs and their possible causes

8. Lubrication Schedule

Lubricating points

Oil change intervals and lubricating quantities

Table of lubricants

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 241 390-0. Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
Status 01 /'99 Operating manual for Screw pumps ornernann
Page 4 / 4 0 Type range : SL...und SLC...

Contents

9. Remarks

Request for information

Return of the pump

Safety data sheet

10. Dismantling and Assembly instructions

General assembly instructions

Removing the screw pump from the piping system

Disassembly of the screw pump

Assembly of the screw pump

Sectional drawing of the pump

Dismantling and assembly instructions for

shaft sealing
These documents are issued specifically for each
order and are enclosed in chapter 11.1 - Pump.

11. Appendix

Pump

Spare parts lists and sectional drawings

Dimensional drawings for pump and unit

Documentation for mechanical seal

Accessories

Documentation for coupling

Documentation for driving engine

Miscellaneous

1515 98 OOlE 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 2 4 / 390-0 . Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] ' [Link]
 Bornernann Operating manual for Screw pumps Status 01 1’99
Type range :SL...und SLC... Page 5 1 40

1. GENERAL Applications:

1.1 Intended use chemical industry

Bornemann screw pumps must only be used for pum- pharmaceutics and cosmetics industry
ping the medium as specified in the order related data
sheet and according to the service conditions prescri- food industry
bed therein.
beverage industry
Utilization other than for the intended
service conditions, without previous colours and paints industry
consent of J.H. Bomernann, is not cor-
rect and excludes any liability of the
manufacturer in case of damage. Two shaft sealings prevent the lubricants of bearing
housing and gearbox from leaking into the pumped
medium.
The copyright and industrial protection are held by the
manufacturing company. Leaky medium or lubricant, if any, can be drained via
leakage bores.
Joh. Heinr. Bornemann GmbH
-
Industriestr. 2, D 31683 Obernkirchen Leakage of lubricants into the pumped medium is
Germany not possible at correct pump operation.

A significant feature is the quick and easy cleaning

method. After loosening the nuts, the pump housing
1.2 Pump data can be removed and the pump internals in contact with
the medium lie free for cleaning and sterilisation.
Bornemann screw pumps are self-priming rotary posi-
tive displacement pumps. SLC Series pumps incorporate no recessed sections
wetted by the fluid, i.e. there are no “dead zones”
The pumps are almost insensitive to dry running due within the pumps.
to the rotating elements operating without contact.
The copyright and industrial protection rights are held
The continuous pump operation enables smooth hand- by the manufacturing company.
ling of the medium pumped.

Bornemann screw pumps operate pulsation- and tur-

bulance-free. 1.2.1 Manufacturer

The capacity flow being directly proportional to the The screw pumps are a product of
speed, they can also be used for simple dosing appli-
cations. Joh. Heinr. Bornemann GmbH
( hereinufter called J. H.B. )
Bornemann screw pumps of the SLC series are of quick-
cleaning design (CIP) and conform with the most rigo- Made in Germany
rous hygienic standards in a number of industries.

They are particularly suitable for handling highly fluid

and viscous products, neutral or aggressive media or
pasty matters.

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 241 390-0 . Fax 0 57 241 91 38 46 . E-Mail: Info@[Link] . [Link]
 ~ _ _

Status 01 1'99 Operating manual for Screw pumps ann

Page 6 / 4 0 Type range : SL...und SLC...

1.2.2. Technical data 1.3.1. Accessories

Technical data such as: J.H.B. can supply an overflow-valve to protect the
pump against excessivepressure increase. This spring-
- performance data loaded disk valve is actuated at a pressure of approx.
1,0 bar above the maximum differential pressure and
- loaddata allows the medium to flow back to the pump intake
chamber.
- consumption of energy
The overflow-valves are no safety val-

to be obtained from the order related data sheet. A ves and not suitable for capacity or pres-
sure control.

1.3. Additional information

1.4. Your contact address
For the screw pumps of this series, the following shaft:
seals are used on the product side depending on the Joh. Heinr. Bornemann GmbH
relevant operating conditions and pump design:
Industriestr. 2 D-3 1683 Obernkirchen Germany
radial shaft seal rings
P.O. Box 1162 D-31682 Obernkirchen Germany
single acting mechanical seals
Tel.: 05724 I 390-0 Fax: 05724 I4344
single acting mechanical seals with secondary radial
shaft seal ring and buffer fluid system

Double-acting or tandem arranged mechanical seals

with buffer fluid system.

The above mentioned shaft seals are available in dif-

ferent material combinations.

1515 "8 OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen Postfach 1 1 6 2 . Telefon 0 57 2 4 / 390-0 . Fax 0 57 2 4 / 91 38 46 . E-Mail: Info@[Link] . [Link]
 Operating manual for Screw pumps Status 01 1’99
Type range : SL...und SLC... Page 7 / 4 0

2. SAFETY Instructions directly applied to the pump, e.g.

Ths manual contains essential instructions to be re- direction arrow

spected at installation, operation andmaintenance. The marks for fluid connection
service engineers and other competent personnel resp.
operators should carefully study these instructions pri- must imperatively be observed and be kept in well
or to assembly and commissioning and this manual legible condition.
should at any time be available on site.

2.2. Qualificatiodtrainingof personnel

2.1. Explanation of symbols and notes
The personnel for operation, maintenance, inspection
Instructions included in this manual relating to safety and assembly should be qualified for such work.
the non-observance of which might endanger human
being, are marked Responsibility, competence and supervising of the
staff should exactly be defined by the user.

A
marking acc. to DIN 4 8 4 - W9

as a warning regarding electric voltage, by the safety

In case of lacking technical knowledge, the personnel
is adequately to be trained and to be instructed. On
demand, and if so ordered by the user, such training
can be offered by the manufacturer/supplier.

Further, the user has to ensure that the contents of this

operating manual are clearly understood by his per-
sonnel.
symbol

A
marking according to DIN 4844-W8

Any safety instructions that, if not adhered to, might

2.3. Dangers at non-observance of the safety rules

Non-observance of the safety rules may endanger per-

sonnel, machinery and environment.

Damage claims may get lost.

cause danger to equipment and functioning, are mar- Due to non-observance, the following dangers may arise:
ked:
0 Breakdown of essential functions

0 Failure of prescribed methods relating to mainten-

ance and repair

Danger to persons by electric, mechanic and chemi-

cal influence

0 Danger to the environment due to leakage of hazard-

ous products

o 1/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

0-31676 Obernkirchen . Postfach 1162 . Teiefon 0 57 2 4 1 390-0. Fax 0 57 2 4 1 91 38 4 6 . E-Mail: Info@[Link] . [Link]
Status 01 /’99 Operating manual for Screw pumps ornernann
Page 8 / 4 0 ...
Type range : SL und SLC ...
2.4. Safety-conscious working 2.6. Safety instructions for maintenance, inspecti-
on and assembly
All safety regulations contained in this manual, prevai-
ling national rules for prevention of accidents as well The user has to ensure that all maintenance, inspection
as possible operating/safety regulations existing on and assembly work be exclusively performed by au-
operator‘s site itself, are strictly to be observed. thorized and qualified personnel who have carefully
studied the operating manual.

As a rule, any work on the pump is only permitted

2.5. Safety rules for the user/operator while the pump is at rest. Strictly observe the proce-
dure for disconnecting the pump, described in the
Foundations for pumps and/or aggregates must be operating manual.
designed so that the arising forces and moments are
safely absorbed. Pressure loaded machine parts must be released prior
to starting up. Pumps or aggregates handling health
Pumps or aggregates must only be lifted resp. trans- hazardous products are to be decontaminated prior to
ported by means of an adequate lifting equipment pump start.
attached to those places mentioned in the instruction
manual resp. on the pumps or packing. On completion of all work, re-install resp. re-start all
safety and protection devices.
Pressure loaded components connected to the aggre-
gate must be designed for the max. operating pressure
as specified in the pump data sheet.
2.7. Unauthorized modification and manufacture
In case of hot or cold machine parts causing possible of spare parts
danger, such parts are to be protected against contact.
Modifications or alterations of equipment are only
While in operation, do not remove any protection admissible after having consulted and obtained the
devices against contact applied to moving parts (e.g. approval of the manufacturer. Genuine spare parts and
coupling). accessories authorized by the manufacturer guarantee
safety. The use of unauthorized components can lead
Leakage (e.g. shaft sealing) of dangerous products to exemption from liability for resulting damage /
(explosive, toxic, hot) should be drained off in a way consequences.
not to endanger human beings or environment.

Provisions of law are to be respected.

2.8. Inadmissible operating methods
In case of noises being injurious to health, ear plugs
must be worn. Observe the regulations in force. The operational safety of the pump can only be gua-
ranteed if the technical data specified in the order
In case of danger resulting from media being proces- related data sheet are strictly adhered to
sed, used, thrown out or separated by the pump (e.g. (See chapter 1, General).
injurious, toxic, corroding or caustic media), protecti-
ve clothes must be worn. The limiting values stated on the data sheet must be no
means be exceeded.
Dangers by electric energy are to be excluded. F o r
details see VDE rules and local prescriptions of energy The pump user has to undertake appropriate safety
supply authorities). measures on site.

The chapter 2 “Safety” includes the

@ VDMA safety sheet 24 292
(status: Aug. 1991).

1515 98 OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen Postfach 1162 . Telefon 0 57 24/ 390-0 . Fax 0 57 2 4 / 91 38 46 . E-Mail: Info@[Link] . [Link]
 Operating manual for Screw pumps Status 01 1'99
Type range : SL...und SLC... Page 9 / 4 0

3. TRANSPORT AND STORAGE 3.1.3. In-Plant transportation

3.1. Transport Do not lift the screw pumps by the bea-

&J Use suitable lifting gear and observe the

generally applicable safety regulations
for lifting loads.
A ring housing.
Take care that assemblies do not become
distorted by lifting.

When attaching the crane lifting tackle,

The pumps are delivered packed on timbers unless

otherwise specified by the customer.
A make sure that pipes or attached auxilia-
ries are not damaged.

3.1.1 Transit damage [Link]. Unpacked pumps

Check the pump for any externally visi-

A
Unpacked pumps are lifted as follows: Attach the
ble transit damage immediately on crane lifting tackle on the pump as illustrated in the
receipt (break, bumps, cracks etc.). following.

I
Report transit damage immediately and by letter to:

the supplying forwarding company and/or

your insurance company in case you are self-insured

for transport risk

&J Due to delays in reporting transitdama-

ge, insurance coverage may get lost.

Normal delay for reporting transit damage is 24 h

(postal service) resp. 7 days afte delivery ( 81/82 EVO
/ 60 ADSp) !

One copy of the damage report is impe-

@ ratively to be sent to [Link]. [Link]. Unpacked pump aggregate

To lift the pump aggregate, fasten the crane lifting

tackle to the places illustrated below:

3.1.2. Completeness of delivery

Check the delivery for completeness

Immediately contact [Link] or

@ your competent contractor ifthe delivery
does not comply with the order.

01/99 KMU 1515 98 OOlE

~- ~

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 2 4 / 390-0 . Fax 0 57 2 4 / 91 38 4 6 E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ornemann
Page ]Of40 ..
Type range : SL. und SLC ...
[Link]. Packed pump or aggregate The customer or operator must preserve the pumps as
follows:
Attach the lifting tackle to those places marked on the
packmg Open the plastic protective covers on the suction and
pressure chambers

Apply acid and resin-free grease to all exposed shaft

3.2. Storage and preservation elements and places not protected by paint.

3.2.1. Transit preservation Close the plastic protective covers on suction and
pressure chambers.
JHB applies preservatives to the pump for transporta-
tion only:
Store the pumps and accessories in an enclosed and dry
The internal pump parts, if not rust-resisting, are place.
sprayed with a preservative. All exposed shaft ele-
ments and places not protected by paint are coated with
a preservative.
[Link]. Maintenance during storage
Seawater and sea-air resistant preservatives and pack-
ing is used for transportation by sea. Check the pump preservation every month and renew,
if necessary.
For specific customer’s preservation see customer’s
data sheet.

[Link]. Starting up after temporary storage

3.2.2. Preservation for tempory storage Check soundness and tightness of the sealings exter-
(max. 3 months) nally accessible and renew, if necessary.

If the pumps being preserved are used to Further points to be respected see operating manual

A pump foodstuffs or similar products,

food-compatible preservatives must be
used. (See chapter 8. Lubrication and
chapter 5. Starting up.

preservation schedule for screw pumps).

Only use trade-marked preservatives 3.2.3. Preservation for max. 12 months
( see chapter 8. Lubrication and preser-
vation schedule for screw pumps). If long-term preservation (max. 12 months) is
necessary, refer to the specific documents enclosed in
Pumps series SLC and pumps made from Chapter 11. Appendix.

A materials not tending to corrosion requi-

re no further preservation measures.

1515 98 OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

.
D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 2 4 / 390-0 . Fax 0 57 2 4 1 91 38 46 E-Mail: Info@[Link] [Link]
I
 Operating manual for Screw pumps Status 01 /'99
Type range : SL... und SLC ... Page 11 /40

4. ASSEMBLY AND INSTALLATION OF THE The leakage drain hole pos. I - see illu-
PUMP / UNIT @ stration - must not be closed.
The leakage is to be collected and to be
4.1. Assembly disposed of according to the generally
valid rules.
4.1.1. Assembly of the coupling or pulley
1

The motor torque is transmitted to the

pump by aflexible shaft coupling or by
V-belt,
The shaft coupling must be able to com-
pensate for axial, radial and angular
offset during operation. The transmissi-
on of the motor torque by pulley or ti-
ming gears is only possible with
additional bearings.
Note the manufacturers ' regulations. I 1 - c
I

Remove the preservative from the shaft journal by I = leakage drain, 2 = holesealing
using an adequate solvent.
Place the motor on the pedestal of the baseplate and
Insert the keys. Mount the coupling halves resp. the exactly align to the pump.
pulleys onto the shaft journal of motor and pump, by
hand or by slight blows with a plactic hammer. In order to avoid excessive noise and
@ vibration and to reduce the wear on the
In case of drive shafts provided with a anti-friction bearings and couplings du-
@ front side centering thread, the coupling ring operation of the pump assemblies,
halves resp. the pulleys are to be moun- the angular and radial offset and the end
ted by means of suitable assembly helps. play of the coupling halves must be kept
The hubs of the shaft couplings resp. of to a minimum.
the pulleys must be flush with the front It is essential to check with a ruler.
edge of the shaft journal.

Permissible end play of coupling:

Secure shaft couplings resp. pulleys to the shaft jour- 2-5 mm (depending on size)
nal, by means of grub screws
Permissible radial offset of coupling:
max. 0,l mm

4.1.2. Assembly of pump and motor on the assem- Permissible angular offset of coupling:
bly baseplate max. 0.1 mm

Before installing the motor and pump check the di- The instructions of the respective cou-
rection of rotation by running the motor briefly.
@ pling manufacturer must be adhered to.
Refer to 4.2.4 " Connection of the drive unit "
The tolerances as prescribed by the cou-
Secure the pump under the pump foot on the assembly
@ pling manufacturer are binding.
baseplate by using an adequate sealing.

The pump foot of this series serves as After alignment, secure the pump and motor to the
@ leakage collecting casefor the shafi sea- assembly baseplate.
lings and therefore must be made tight
to the assembly baseplate by an dequa- Attach the coupling or belt protection to the baseplate.
te sealing pos. 2.
Check free movement of the coupling or V-belt pulley.

01/99 KMU 1515 98 OOlE

- ~-~ ~ ~~

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 I .
Telefon 0 57 2 4 1 390-0 . Fax 0 57 2 4 1 91 38 46 E-Mail: Info@[Link] [Link]
_ _

Status 01 1’99 Operating manual for Screw pumps ann

Page 12/40 Type range : SL...und SLC...

4.2. Installation The length of thisfitting piece mutallow

@ easy dismantling of the pump casing.
4.2.1. Foundations
This fitting piece is to be provided with
The safety clearance must be observed a drain hole for the liquidpumped.

A in order to ensure compliance with the

space requirement of about 1 m for ope-
rating and maintenance purposes (e.g. by
means of demarcation posts with sus-
The nominal diameter of the pipes must be equivalent
to at least the nominal diameter of the pump unions.

pended chains or yellow lines on the As the discharge branch allows any position (on top or
floor). below), pay special attention to the following:

Also see data sheet on installation clea- Position of the discharge branch below:
Q9 rance.
The pump casing can be completely
@ drained
Refer to the relevant dimension drawings for the data
and dimensions required for laying out the foundation. The pump is not self-priming in case of
air cushions in the suction line, [Link]-
The foundations must be executed so to absorb arising ding conditions musts be prevailing on
forces and moments and so that the baseplate is not the suction side.
distorted at assembly.
Danger of dry running. The pump must
All baseplate p a d mustfully contact the not run dry.
@ foundation. Only few revolutions without liquid
An inclination of: may damage the slide faces of mechani-
0,33 % ( 1 cm per 300 cm) cal seals.
must not be exceeded.

0 Position of the discharge branch on top

In case of flexible steel structures, the natural move-
ments and vibrations of this type of load-bearing The pump casing cannot be complety
structure must be taken into account. @ drained.

The pump is selfpriming because the

pump casing is always filled with the
4.2.2 Assembly of pipes liquid pumped. Air cushions in the sucti-
on lines are flushed away.
Note the following when laying the pipes:

To make sure that the pump casing can A safety valve is to be installed in the discharge line to
be detachedfrom the screw pumpfor the protect the pump.
purpose of cleaning, note the following
when laying the suction and discharge Shutoff devices must be installed in the pump suction
pipes or any other supply lines or de- and discharge line.
vices: In front of the pump casing there
must be an installation cleamace of at It is strongly recommended to install
least 0.5 m. @ pressure measuring devices in the vici-
nity of the pump.
To avoid dismantling the pump from its
@ foundation for cleaning purposes, in Thepump andfittingsmust not be subjected
case of pumps with axial suction branch
within a$xedpipe system, afitting piece
@ to the test pressure during hydrostatic
pressures tests and pipeline flushing.
must be installed in the suction line in
connection to the pipe suction branch. Protect the pump with shutoff valves

1515 98 OOlE 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

0-31676 Obernkirchen . Postfach 1162 Telefon 0 57 2 4 / 390-0 . Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
 Operating manual for Screw pumps Status 01 1’99
Type range : SL...und SLC ... Page 13 140

A fine mesh suction filter of as large a size as possible When installing the assembly on a jZexi-
must be installed in the piping to prectect the pumps @ ble substructure, the natural movements
against foreign bodies in the medium. and vibrations of this structure are to be
taken into account.
Flow resistance of the filter: max. 10 kPa (0,l bar) Connect the pipes to the pump with bel-
low expansionjoints.
Mesh size of the fiiter:

- at initial starting up:

At initial starting up, after repair work or similar, use 4.2.3. Installation of the pump aggregate
a filter of 1 mm mesh size during the starting phase.
Before installing and connecting the pump to the pipe-
line, the pipe system and fittings must be cleaned. This
is to avoid any damage or destruction of the pumping
- in operation: elements and fittings by coarse welding residue or
other foreign bodies.

@ The pump and fittings must not be sub-

jected to the test pressure during hydro-
static pressure tests and pipeline flus-
2 125 hing.

When installing the screw pump assembly, make sure

that it is securely attached to its foundation without any
Ifthe medium to be pumped contains soft trapped stresses.
@$ or viscous solids, the mesh size of the
jilter is to be adapted accordingly. It is essential to check the coupling
@ alignment after installation of the base-
plate.
Attention !

A Due to this, the protective effect of

the filter as to the filtering of hard
particles that may damage the pump,
will get lost !
If the permissible alignment tolerances
prescribed by the coupling manufactu-
rer are exceeded, the assembly basepla-
te/coupling must be realigned.

The maximum permissible suction

@ height must n’t be even when
In case of pump assemblies with a heated pump ca-
sing, the coupling alignment must be checked and, if
the filter is contaminated. necessary, adjusted after reaching the operating tem-
perature.
The filter must be easy to monitor and to clean. Also see manufacturer’s documentation in chapter
11.2 “Accessories”.
The pipes must be adequately supported in front ofthe
pump (e.g. supports or bars). An adequate supply of air to the drive unit must be
ensured. Connect the suction and discharge lines and
Connect the suction and discharge lines to the pump other pipes to the pump by using perfect sealings and
by using perfect sealings and without any trapped without any trapped stresses.
stresses.
Note the flow direction of the medium.
The maximum allowableflange Eoadings @
@ are to be obtained from the dimensional
drawing of the pump orfrom the specijic Connect a pressure gauge and vacuum meter to the
data sheet. pump. Refer to dimension drawing for connections.

01/99 K M o 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 241 390-0 . Fax 0 57 241 91 38 46. E-Mail: Info@[Link] . [Link]
Status 01 1'99 perating manual for Screw pumps ornemann
Page 14/40 ...
Type range : SL und SLC ...
4.2.4. Connection of the drive unit

Generally, the drivers are to be installed and connected

according to the specific instructions of the motor
manufacturer. See manufacturer's documentation in
A If the pump and drive unit are connected
while checking the direction of rotation
of the motor, the pump must be primed
with the medium.

Chapter 11.2 " Accessories!.

At connection, comply with the direction of rotation

of the motor and pump. Note the arrow on the pump,
indicating the direction of rotation
A ! The pump must not run dry !

Even a few revolutions without liquid

A may damagc the shaft seals (e.g. slide

faces of mechanical seals).

U
direction of rotation arrow

1515 9X OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0 . Fax 0 57 2 4 / 91 38 46.E-Mail: Info@[Link] . [Link]
 ann Operating manual for Screw pumps Status 01 1’99
..
Type range :SL. und SLC... Page 1 5 / 4 0

5. COMMISSIONING 5.1.2. Starting up [Link] Starting up of auxiliary

equipment
5.1. Initial start up
Start up the auxiliary equipment by following the manu-
5.1.1. Preparations facturers’ instructions in Chapter 11 “Appendix”.

Prime the pump with media.

Check the oil level in the gear box. Fill up to the top [Link]. Starting up of the screw pump
edge of the colour point in the oil level sight glass, if
necessary. Open the shutoff devices in the suction and di-
scharge line.

The pump must not start up against clo-

sed shutoff devices.

Fill the pumps that are equipped with double acting

mechanical seals, with the buffer liquid and activate
L the buffer fluid system.
oil level sight glass
Start the driving engine.
Oil level:
If the pump fails to deliver after the first start up, switch
Top edge of the colour poin max. oil level off the pump and system. Wait some minutes and
restart. If the pump still does not deliver, check pump
Middle of the colour point min. oil level and system.
- Look to chapter 7 “Pump failures and possible cau-
ses” -.

Qil quantities for the gear box to be After checking and remedying the faults in the speci-
@ takenfrom chapter 8.2. “Oil change in- fied sequence, repeat the starting procedure.
tervals ”.
If the pump is equipped with an overflow valve, this
&
J Overfilling of gear box leads to excessi-
ve heat build-up.
must be set to the required responsce pressure when
the pump is running.

The response pressure is generally

Check the direction of rotation. @ about 100 kPa ( I bar) above the maxi-
mum operating pressure.
In case of pumps with double acting mechanical seals,
a buffer fluid system is required. The pressure of this
buffer fluid system should be approximately 100 to
200 kPa higher than the pressure of the medium pum-
ped to be sealed.

By observing the manufacturers’ instructions, prepare

resp. check all auxiliary equipment as to readiness for
operation.

Check all connections, e.g. pipelines, electric and con-

trol cables with reference to the various diagrams for
correct implementation and operation.

01/99 KMU 1515 98 00lE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1 1 62 . Teiefon 0 57 24 / [Link] 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ornernann
Page 16/40 ..
Type range : SL. und SLC ...
5.2. Shutting down If for the purpose of cleaning the pump internals, the
pump casing needs to be separated from the pump,
Disconnect the driving engine and secure against un- proceed as follows:
intended switching on.
Disconnect the driving engine and secure against un-
Close all shutoff devices in suction and delivery lines. intended switching on.

Pressure release the pump casing pos. 1 via the drain Close shutoff devices in the suction and delivery lines.
plugs - see illustration -
Switch off the buffer fluid system.
Collect the leaking medium in a suitable
@ container. Switch off the pump heating.

Remove suction and delivery lines fiom the pump

casing.

Collect the leaky medium in a suitable

@ container.

In case of pumps equipped with an axial

@ suction branch, remove the jitting piece
from the suction line.

Remove screws pos. 82 (see sectional drawing in

chapter 10.7 ) and dismantle the pump casing pos. 1.
I*I I*/
Remove 0-ring pos. 200 from the groove in pump
casing pos. 1.
The buffer fluid system of the mechanical seal - if
equipped - must only be switched off after the pump Cleadsterilize the pump casing and pump interals
has been stopped. according to the regulations prescribed for the food
industry.
Switch off the pump heating
In case of a longer lasting shutting
The following instructions only refer to @ down, the pump must be preserved ac-
@ pumps used in the food industry and /or carding to chapter 3 “Storage and pre-
to such products calling for a clea- servation ”.
ning/sterilization of the pump internals.
Do not re-use 0-rings, flat gaskets and
@ radial shaji seal rings, for reasons of
Hygienically clean the internal and external pump operational safety.
parts according to the regulations prescribed for the
food industry.
Reassemble the pump casing, 0-rings, suction and
delivery lines.

151598OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / [Link] 0 57 241 91 38 46 . E-Mail: Info@[Link] . [Link]
 ann Operating manual for Screw pumps Status 01 1’99
Type range :SL...und SLC ... Page 17/40

5.3. Operation 5.4. Emergency stop

5.3.1. Starting up after a short standstill Stop the screw pump or assembly immediately.

If available: Close all shutoff devices in the suction and delivery

lines straight away.
- Activate and start the buffer fluid system - Switch
on the pump heating. Switch off the buffer fluid system after the pump has
been stopped.
- Open shutoff devices in suction and delivery line -
Activate all control devices and auxiliaries. Switch off the heating.

Further proceeding according to point

Switch on the driving engine for the screw pump. @ 5.2.

Check safetey valves and re-adjust, if necessary.

5.3.2. Starting up after a long standstill

Remove preservative from the pump, if necessary.

After a long standstill, start the screw pump as descri-

bed in chapter 5. “Initial starting up”.

01/99 KMU 151598OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0. Fax 0 57 24/ 91 38 46 . E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ornernann
Page 18/40 Type range :SL...und SLC ...

This page has deliberately been left blank.

1515 98 OOlE 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

. .
D-31676 Obernkirchen . Postfach 1162 Telefon 0 57 2 4 / 390-0 Fax 0 57 24 / 91 38 46 . €-Mail: Info@[Link] . [Link]
 ann Operating manual for Screw pumps status 01 /’99
Type range : SL... und SLC ... Page 1 9 / 4 0

6. MAINTENANCE 6.2. Shaft seals

6.1. Lubrication 6.2.1. Shaft seal rings

Check oil filling in the gear box. Refill, if necessary. Check shaft seals weekly for possible leakage. See
special recommendations in chapter 11 “Appendix”.
I I

6.2.2. Mechanical seal

Check mechanical seals weekly for possible leakage.

Single-acting mechanical seals are almost maintenan-
ce-free.
I I
oil level sight glass.

Oil level 6.2.3. Double acting mechanical seal

Upper edge of colour point: max. oil level Check double acting mechanical seals weekly for pos-
sible leakage. See special recommendations in chapter
Middle of colour point: min. oil level 11 “Appendix”.

Oil quantities: 6.3. Coupling andfor belt drive

oil quantities for the gear box to be Refer to the specific manufacturers’ documents enclo-
taken from Chapter 8.2. “Oil change sed in chapter 11 Appendix”.
intervals”

Overjilling oj’the gear box leads to inad-

@$ missible heat build-up. 6.4. Drive unit

Refer to the specific manufacturers’ documents enclo-

sed in chapter 11 “Appendix”.

Oil change intervals

For oil change intervals, refer to Chap- 6.5. Special equipment

@ ter 8.2. “Oilchange intervals”
If the pump or pump assembly is equipped with special
equipment that requires maintenance, refer to the
Consult JHB in the event of non-compliance with the specific manufacturers’ documents enclosed in Chap-
pumping medium temperature stated in the pump data ter 11 “Appendix”.
sheet insofar as the 100 C temperature threshold is
exceeded.

Only use brand-name lubricants as specified in the

table of lubricants in chapter 8.

01/99 KMU 1515 98 00lE

Joh. Heinr. Bornemann GmbH

0-31676Obernkirchen Postfach 1162 . Telefon 0 57 241 390-0 Fax 0 57 241 91 38 46.E-Mail: Info@[Link] . [Link]
t
 ~

Status 01 1’99 Operating manual for Screw pumps ann

Page 20140 ...
Type range : SL und SLC...

6.6. Pump cleaning Cleadsterilize the pump casing and pump interals
according to the regulations prescribed for the food
Clean the pump externals and the pump industry.
@ internals in contact with the medium by
following the instructions prevailing at In cuse of a longer lasting shutting down,
user’s site. @ the pump must be preserved according
to chapter 3 “Storageand preservation ’’

6.6.1 Dismantling of the pump for cleaning

If for the purpose of cleaning the pump internals, the

pump casing needs to be separated from the pump, 6.6.2. Re-assembly of the pump after cleaning
proceed as follows:
Do not re-use 0-rings, flat gaskets and
Disconnect the driving engine and secure against un- @ radial shaft seal rings, for reasons of
intended switching on. operational safety.

Close shutoff devices in the suction and delivery lines.

Check all dismantled parts for re-utilization. Renew or
Switch of€the buffer fluid system. repair, if necessary.

Switch off the pump heating. Provide the pump casing 1 with 0-ring pos. 200 and
slide carefully over screws 32 and 33 as far as to the
Remove suction and delivery lines from the pump bearing unit.
casing.

Collect the leaky medium in a suitable &

J Pay attention to the assembly position of
the discharge branch (top or below}.
@ container.

In case of pumps equipped with an axial Secure the pump casing pos 1 to the bearing unit, by
@ suction branch, remove the fitting piece means of screws pos. 82 and washers pos. 84.
from the suction line.
Connect pipes (suction and discharge lines) to the
Pump.
Remove screws pos. 82 (see sectional drawing in
chapter 10.7 ) and dismantle the pump casing pos. 1. Start up the pump aggregate as described in chapter 5
“ Starting-up”.

Remove 0-ring pos. 200 from the groove in pump

casing pos. 1.

1515 98 OOlE 0 1/99 K M u

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 241 390-0 . Fax 0 57 241 91 38 46. E-Mail: Info@[Link] . [Link]
 ann Operating manual for Screw pumps Status 01 /'99
Type range :SL... und SLC ... Page 21 I40

6.7. Check list maintenance

All maintenance work on the pump

A must only be carried out by qualified

personnel !

1 Maintenance points I Action I Maintenance intervals I

Gear casing Oil change 1. Oil change after approx. 250 operat. hours
(incl. roller bearings further oil changes:
and timing gears) at normal operation every 3000 operating hours
at irregular operation every 1000 operating hours
or every 6 months
Check oil level weekly
Renew vent filter yearly
Shaft seal rings Visual inspection weekly
1Mechanical seal lVisua1 inspection Iweekly I
I Double acting
Mechanical seal
Buffer fluid system
Visual inspection

Check buffer fluid

weekly

weekly
Change buffer fluid even 6 months
]Check operation Iweekly I
Clean filter and starting phase:every hour
air relief operation: weekly
Heating Check operation weekly
Check tightness weekly
Change heat transfer oil see relevant instructions of manufacturer in the
data sheet for heat transfer oil or every 6 months
Coupling Check for wear see specific documentation of the manufacturer ,

1 Belt drive [Checkfor wear Isee specific documentation of the manufacturer 1

1Drive unit I Operation Isee specific documentation of the manufacturer 1

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

.
D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0 Fax 0 57 241 91 38 46 . E-Mail: Info@[Link] . [Link]
Status 01 /'99 Operating manual for Screw pumps ornemann
Page 22/40 ...
Type range : SL und SLC ...

This page has deliberately been left blank.

151598OOlE 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

.
D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 241 390-0. Fax 0 57 24/ 91 38 46. E-Mail: Info@[Link] [Link]
 Operating manual for Screw pumps Status 01 1’99
...
Type range : SL und SLC ... Page 23/40

7. BREAK-DOWNS AND THEIR POSSIBLE

CAUSES

All work on the pump must only be

A carried out by qualified personnel !

Reduced capacity ILeaky shaft sealing lreplace shaft sealing

Leaky suction line make tight
Direct connection between suction- make tight
and discharge side
Appearance of cavitation check suction line
clean filter
enlarge filter
increase cross-section of line
check viscosity of the medium
DumDed
Clearance between screws and casing is too repair or renew these parts
Ilwe
]Clearancebetween the screws is too large /repair or renew these parts
Speed is too low increase motor speed
Pump does not prime Shuttoff valve in the suction line is closed open shutoff valve
Leaky shaft sealing replace shaft sealing
ILeaky suction line lmake tight
Direct connection between suction and make tight
discharge line
Appearance of cavitation check suction line
clean filter
enlarge filter
I increase cross-section of line
check viscosity of the medium

Wrong direction of rotation change direction of rotation of

the motor

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

.
D-31676 Obernkirchen . Postfach 11 62 . Telefon 0 57 24 / 390-0 Fax 0 57 24 / 91 38 46 E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ann
Page 24/40 Type range : SL...und SLC ...
All work on the pump must only be

A carried out by qualified personnel !

Break-down Possible causes I Remedies

[oisesin the pump Shuttoff valve in the suction line is closed /open shutoff valve

Direct connection between suction- make tight

Appearance of cavitation check suction line

lenlarge filter
/enlarge cross-sections of line
check viscosity of the medium
pumped
Bearing andor gear damage complete overhaul of the pump
required
Shortage of oil in the gear casing complete overhaul of the pump
reauired
Coupling damaged or incorrectly alinged lrepair andor re-align coupling
Uncontrolled opening of the relief valve check set pressure of the relief
( if equipped ) valve and re-adjust if necessary
ilocking of the pump Coarse contamination try to turn the pump contrary to
the nominal direction of rotation
with subsequent pump flushing
disassemble and clean the pump
Excessive expansion of the pump cool down the pump until it can
internals due to increased temperature be turned by hand
Bearing damage complete overhaul of the pump
required
Shortage of oil in the gear casing complete overhaul of the pump
required
Coupling incorrectly aligned repair andor re-align coupling
Iriving motor heads up Coupling incorrectly aligned /repair andor re-align coupling
Deviations from the order data sheet check driver and the actual

151598OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0 . Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
 ann Operating manual for Screw pumps Status 01 1’99
Type range : SL. und SEC.. ... Page 25/40

8. LUBRICATING SCHEDULE Lubricating quantities:

8.1. Lubricating points The oil level can be monitored at the lateral oil gauge
and its internal coloured point

Top edge of the coloured point max. oil level

1 (pos. 152) = oil inlet and venting Centre of the coloured point min. oil level
2 (pos. 161) = oil level sight glass
3 (pos. 154) = oil outlet
Overfilling of the gear case leads to
inadmissible heat build-up.
8.2. Oil change intervals and oil quantities

The roller bearings and timing gears of the screw pump

are oil lubricated.

Oil change intervds:

I . change after approx. 250 operat. hs.

2. and every further change after ap-

prox. 3000 operat. hs. Only use trade-marked lubricants as li-
sted in the lubricating table point 8.3.

It is essential to consult J.H.B. in case of

A high temperatures andor high loads.

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1 1 62 Telefon 0 57 24 / 390-0 . Fax 0 57 24 / 91 38 4 6 . E-Mail: Info@[Link] . [Link]
Status OS f'99 Operating manual for Screw pumps
Page 26/40 Type range : SL...und SLC...

8.3. Table of lubricants.

Use only those trade-marked lubricants listed in this Bornemann protects the pumps for transport only. For
lubrication diagram. preliminary or longer storage see para 3.2. " Storage".

Make Lubricants Preservatives

roller bearings and gears
temperature of medium
10°C -300°C oilv waxv

AGIP 1 Blasia 150 Rustia T1 10 W/20

Degol BG 150 Resilan M 46

ARAL

Energol GR-XP 150 Energol LX 4

BP

Reductelf SP 150 Stockage

ELF

ESSO I Spartan EP 150 Rust - Ban 335

FINA 1 Giran 150 Rusan 20

FINKE Aviaticon Oel EP 150 Finkox RSO Fluid Finkox RSU Fluid',

FUCHS
I Rmh clLp150pLus
Mobilgear 629
Renolin MR 15

Mobilarma 523
MOBIL

OmalaOel 150 Ensis Motoroel 10 W

SHELL

Carter EP 150 Osyris HL-2

TOTAL

I
Tectyl506 ')
VALVOLINE

* ( m ) lubricants on mineral oil basis

1) These preservatives contain solvents

1515 98 001E 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 2 4 / 390-0 . Fax 0 57 24 / 91 38 46 E-Mail: Info@[Link] [Link]
 Operating manual for Screw pumps Status 01 1’99
Type range : SL und SLC.... .. Page 27/40

9. REMARKS 9.2. Return of the pump

9.1. Request for information Note the following if a fault cannot be remedied
without consultation and the pump has to be sent to the
The customer must always state the following when works for repair:
contacting JHB by telephone, telefax or in writing:
Detach all parts that are not permanently secured to
the pump as no liability can be accepted.
Order No. :
Drain the medium from the pump

Machine No.: Clean the pump inside and outside

If the pump is uncleaned, extra

Pump type: costs will arise f o r cleaning and
decontamination.

Close all flanges and holes (e.g. flushing holes of

The above data can be found on the identificationplate mechanical seal)
of the screw pump.
Send one copy of the attached safety sheet correctly
Trained specialist fitters are available for installation, completed and filled in together with the pump to be
repairs and other requirements. repaired to J.H. Bornemann.

In case of further risk arising from the

A pump, dangerous to life and limb, re-

spective information is to be given to
J.H. Bornemann.

Machines that have been in contact with

A radioactively loaded media, will exclu-

sively be repaired by a specidly quali-
fied engineer within a safety area to be
provided for by the user.

Pumps returned for repair will only be

A disassembled after the correctly and

completely filled in and duly signed Sa-
fety Sheet has been received by J.H.
Bornemann.

0 1/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 11 62 Telefon 0 57 24 / 390-0 . Fax 0 57 24 / 91 3 8 46 . €-Mail: Info@[Link] [Link]
Status 01 1’99 Operating manual for Screw pumps ann
Page 2 8 / 4 0 Type range : SL... und SLC ...

Safety sheet

User: Pump to be repaired:

Company: Pump type:

Street: Order no.:

Place: Machine. no.:

Phone / Fax::

The last medium handled by the pump was:

The pump was emptied by the user company. 0 NO

0 YES

The pump was carefully cleaned

inside and outside, by the user company.
(Costsfor cleaning and decontamination arising
with J.H.B. will be charged extra.)

The pump had contact to dangerous materials.

if so:

Consecutive number under which

the dangerous material is registered in the GefStoffV:
or

- The CAS - Registration number (Chemical Abstract Service):

The signer confirms that a.m. information is correct and that the pump was
orderly despatched.

Signer Name and position Stamp, Date, Signature

1515 98 OOZE 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0 . Fax 0 57 241 91 38 46 . €-Mail: Inio@[Link] . [Link]
Status 01 /’99 Operating manual for Screw pumps ann
Page 30140 Type range :SL...und SLC ...
10.2. Removal of the screw pump from the piping The screw pump must not be lifted on the
system. bearing housing.

Switch off the pump unit and secure the driving unit in a
manner that it cannot be unintentionally switched on.

Observe the chapter “Safety”

Close the shut-off devices in pressure- and suction

lines.

Drain the pumping medium and eventual

A leakage from the mechanical seal from

the pump casing resp. bearing housing
and collect it in a suitable vessel.

The casing outlets are illustrated below

or in the corresponding dimensional Using a crane, carefully remove the screw pump from
drawing. the system and place it on a suitable support.

Remove crane lifting tackle.

Remove the paper gasket, if any, under the pump foot.

10.3. Disassembly of the screw pump

Drain the lubricating oil from the gearbox pos. 19 after

having removed the drain plug pos. 154.

I*I I”l
:asing outlets

Remove piping, any measuring and control conduits

as well as any other parts that might disturb the
disassembly work.

Remove coupling guard between pump and motor.

If necessary, remove coupling halves in accordance

with the manufacturer-specific guidelines (e.g. lami-
nated spring coupling). Remove the fixing screws on Collect the leaking oil in a suitable vessel.
the screw pump.

Attach the crane lifting tackle to the screw pump at a

suitable site as can be seen in chapter [Link] and hang
it in a crane.

125 0,600
1 I U

1515 98 OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 241 390-0 . Fax 0 57 241 91 38 46 . E-Mail: Info@[Link] . [Link]
 ann Operating manual €or Screw pumps Status 01 1’99
...
Type range : SL und SLC... Page 29/40

10. DISMANTLING AND ASSEMBLY IN- When new feed screws are installed care must be taken
STRUCTIONS that the replacement feed screws - unless ordered
otherwise - be supplied with a larger outer diameter.
10.1. General Assembly Instructions
Because of this, damages in the pump casing or wear
These dismantling and assembling instructions are to to the feed screw bores can be corrected by mechanical
be used in connection with the sectional drawing of the retouching.
Pump.

The names and position numbers in these instructions

can be found in Chapter 10.5. “ Sectional drawings for
the pump”

These instructions describe the complete dismantling

and assembly of the screw pump except for the shaft
sealings. Dismantling and assembly of the shaft sea-
ling are described in chapter 10.6.

Whether all operational steps or only certain parts are

to be carried out, depends on the work required and I 1
must be decided on from situation to situation.
Nominal diameter marking of the
feed screws.
@ All dismantled parts such as gear
wheels, spacer bushes, adjusting rings
etc. must be marked immediately in or-
der to avoid confusion during assembly.
For more information concerning the
@ ordering of replacement parts, please
The mechanical seals must be carefully removed so refer to the spare parts lists.
that the sliding rings the material of which is highly Sizes and tolerances for retouching of
sensitive to shock, are not damaged. Moreover, the the stator can be obtained from J.H.B.
slide faces of these rings are to be examined for re-uti-
lization and to be relapped, if necessary.
In case ofteflon or double-teflonjacketed 0-rings care
After the screw pump has been dismantled, all parts must be taken during assembly that the open butt joint
removed must be carefully cleaned and examined for of the jacket is on the side opposite the pumping
re-utilization. Pay special attention to all seal faces. medium. At the same time it must be guaranteed that
the jacket is neither opened nor pulled off.
@ For reasons of operational safety and
economy, the following parts should not However, if assembling of 0-rings is associated with
be re-used after dismantling: difficulties which will not allow the assembly to be
carried out as described, the open buttjoint can also be
flat gaskets placed on the side facing the pumping medium. How-
0-rings ever, this should be done only as exception.
radial shaft seal rings

All lubricants, chemical screw lockings and cleaning

agents used at dismantling and assembly and being
applied to all those parts in contact with the medium
pumped or in the vicinity of such parts, must be com-
patible with the product pumped resp. with the mate-
rial of such components.
This applies particularly to pumps for the food industry.

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0. Fax 0 57 24 / 91 38 4 6 . E-Mail: Info@[Link] . [Link]
 Bornemann Operating manual for Screw pumps Status 01 1'99
Type range : SL... und SLC ... Page 31 140

Loosen the grub screw located above the key pos. 112 Remove screws pos. 32 and 33 from shafts pos. 30
in the pump side coupling half. and 3 1, manually or by using a plastic hammer.

Remove the coupling half from the drive shaft pos. 30 Whendismantling the screws, mark their
and dismantle the key pos. 112.
@ assembly position, i.e. make sure that on
re-assembly, each screw be mounted to
Remove nuts pos. 94 and washers pos. 116 and with- exactly the same shaft where it had been
draw the gear casing pos. 19 from the bearing housing removedfrom.
pos. 5. It is essential, too, that the face area of
the screw which had been positioned
Dismantle the radial shaft seal ring pos. 58 from the close to the spacer bush pos. 6.5, is reJit-
gear casing pos. 19 and remove flat gasket pos. 209. ted exactly at this same place.
Remove screws pos. 82 and washers pos. 84. Using 2 Due to this, the gear wheels need not to
forcing screws, dismantle the pump casing pos.1 from
the intermediate flange pos. 7 and from the screws pos.
@ be re-adjusted at assembly of the screws
and after the pump parts in contct with
32 and 33. the product pumped have been cleaned.
The forcing thread bores are located in
@ thePange of bearing housing pos. 5. Remove the keys pos. SO from the shafts.

Dismantle the spacer bushes pos. 65 along with 0-

rings pos. 65.1 and 65.2 from shafts pos. 30 and 31.

@ The 0-rings pos. 65.1 and 65.2 only exist

on SLC-pumps.

Dismantle 0-ring pos. 200 from the respective groove Dismantle the shaft sealings. See chapter 10.6.
in the pump casing pos. 1.
@ When loosening the grooved nut pos.
Remove screws pos. 81 and dismantle the thrust was- 44 and the screwspos. 114, shafts pos.
hers pos. 34 with 0-rings pos. 34.1 and [Link] 30and31, can beprotectedagainstro-
shafts pos. 30 and 31. tation by placing a bronze square bar
into thetoothingofgearwheelspos. 54
When loosening the hexagons screws and55.
@ pos. 81, shafts pos. 30 and 31 can be
protected against rotation by placing a
bronze square bar into the toothing of Open locking washerpos. 47 and unscrew the grooved
gear wheels pos. 54 and 55. nut pos. 44 from the drive shaft pos. 30.

The 0-ringspos. 34.1 and81.1 only exist Take off screws pos. 114 and dismantle the thrust
@ on SLC-pumps. washer pos. 35 from the driven shaft pos. 31.

@ When disassembling the gears wheels

pos. 54 and 55, screws pos. 107 should
only be loosened if new shafts and feed
screws are required or the basic setting
of the shafts must be changed.

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 241 390-0. Fax 0 57 2 4 / 91 38 4 6 . E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ornemann
Page 32140 ..
Type range : SL. und SLC ...
Take off screws pos. 107. Using a suitable detachmg 10.4. Assembly of the Screw pump
device, dismantle the gear wheels pos. 54 and 55 together
with the tightening bush pos. 36 from the shafts. Provide the shafts pos. 30 and 31 with a lubricant, in
the bearing area.
Remove gear wheel pos. 54 from the tightening bush
pos. 36. Remove keys pos. 106 from shafts pos. 30 Slide on the spacer bushes pos. 1069 onto shafts pos.
resp. 3 1. Dismantle spacer bushes pos. 38 from shafts 30 and 3 1, up to the stop at the shaft collar.
pos. 30 and 31.
Using appropriate means (e.g. inductive heater, clean
Open locking washers pos. 96, loosen screws pos. 95 oil bath or on a stove), heat up the internal rings of the
and dismantle both bearing covers pos. 9 and 10 from needle bearings pos. 52 and 53 to approx. 80 C max.
the bearing housing pos. 5. 100 C and slide the needle bearings on shafts pos. 30
and 31 up to stop at the spacer bush pos. 1069.
Carefully force out the shafts pos. 30 and 31 with
complete bearings from the bearing housing pos. 5 by Slidethe external rings of the needle bearings pos. 52 and
slight blows on the shaft faces (do no damage the 53 on the internal rings.
faces), - in direction to the drive side.
Secure the needle bearings pos. 52 and 53 by means of
Using a suitable pulling device, dismantle the roller safety rings pos. 59 and 60.
baring pos. 50 and 5 1, the four-point bearings pos. 67
and 69 and the spacer bushes pos. 63 I 4 8 I 78 1407 I Mount the spacer bushes pos. 1079 into the bearing
1079 from shafts pos. 30 and 31. bores of bearing housing pos. 5, up to stop.

Remove safety rings pos. 59 and 60. Using an assem- Slide the four-point bearing pos. 50 and 5 1, the spacer
bly bush and a suitable take-off device, dismantle the bushes pos. 63 and 78 resp. pos. 48 and 407 and roller
needle bearings pos. 52 and 53 along with the spacer bearings pos. 67 and 69 on shafts pos. 30 and 31 and
bushes pos. 1069 from shafts pos. 30 and 31. fasten with blows (using a stroke pipe) up to stop at
the shaft collar.

p$
i Heat up the roller bearingspos. 67and 69
prior to assembly. - see Needle bearings - .

+Li----

assembly bush for needle bearing

‘trokepipe for assembly of the bearing

Y

125 70 66 55 70 55

Remove the radial shaft seal rings pos. 56 from the

bearing housing pos. 5.

15 15 98 OOlE 01/99 K M o

Joh. Heinr. Bornemann GmbH

0-31676Obernkirchen Postfach 1162 Telefon 0 57 241 390-0 . Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
 Bornernann Operating manual for Screw pumps Status 01 1'99
...
Type range : SL und SLC... Page 3 3 / 4 0

Slightly wet the bores in the bearing housing Pos. 5

with a lubricant.

Insert these pre-assembled shafts pos. 30 and 31 sepa-

rately and from the drive side, into the bearing housing
pos. 5 and force into the bearing bore by using the
stroke pipe.

@ At assembly of shafts pos. 30 and 31,

ensure that drive shaft pos. 30 is closest
to suction (right or left, see order).

At assembly of the needle bearing take I

@ care that one of the bores located ra- Conical assembly bushes
dially in the external bearing ring, is
placed below.

Mount bearing covers pos. 9 and 10 into the bores of

bearing housing pos. 5 and secure with screws pos. 95.

To exclude any play between the compo-

@ nents , the screws pos. 95 must be scre-
wed up tightly.

Then reloosen the screws and draw fast 125 65 55 50 42 1,5 3"24' 1
@ with a torque wrench.

screws Slide conical assembly bushes on shafts pos. 30 and 3 1.

Apply a suitable lubricant on shafts 30 and 3 1 and on

the conical assembly bush in the area where the radial
125 10 n shaft seal rings pos. 56 are mounted.

Slide radial shaft seal rings pos. 56 over shafts 30, 31

Tightening torques for screws pos. 95 and, using an assembly bush - see the following page
- press into the borings of bearing housing pos. 5, up
We recommend the use of conical assem- to stop.
@ bly bushes to facilitate the assembly of
The spring of the radial shaj? seal ring
the radial shaft seal rings and to avoid @ pos. 56 must be directed to the bearing.
damages.

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1 1 6 2 ' Telefon 0 57 241 390-0. Fax 0 57 24 / 91 38 46 I .
€-Mail: Info@[Link] [Link]
Status 01 /'99 Operating manual for Screw pumps ann
Page 34/40 Type range :SL...und SLC ...
Observe the marking for the assembly
@ position, applied at dismantling. (Only
applicable ifscrews had previously been
mounted.

Slide the spacer bush pos. 38 on shafts pos. 30 and 3 1.

Insert keys pos. 106 into shafts pos. 30 and 31.

Slide gear wheel pos. 55 on the drive shaft pos. 30, up

to stop on the spacer bush pos. 38.
membly bushfor radial shaft seal rings. Slide gear wheel pos. 54 on the tightening bush pos. 36.

Caref o r easy operation of both parts.

@

Push gear wheel and tightening bush some mm on the

driven shaft pos. 31.

The teeth of both gear wheels must not

@ intermesh

Dismantle the conical assembly bushes from shafts Turn gear wheel pos. 54 on the tightening bush until
pos. 30 and 31. the bores of gear wheel and tightening bush exactly
coincide and gear wheels pos. 54 and 55 can be pushed
Slide tightening bush pos. 36 and gear wheel pos. 55 into one another.
on shafts pos. 30 and 3 1 and secure with the respective
fixing elements. However, before gear wheel and tightening bush are
pushed on shaft pos. 3 1 until they stop on the spacer
Mount both shaft sealings as describedin chapter 10.6. bush pos. 38, the torsion of the gear wheel pos. 54
caused by inclination of the teeth must be adjusted.
Slide spacer bushes pos. 65 on shafts pos. 30 and 31.
Fit screws pos. 107 with washers pos. 109 and
@ In case ofpump series SLC, 0-ringspos. spring rings pos. I08 and screw into gear wheel
65.1 and 65.2 must previously befitted pos. 54, by hand.
to the spacer bushes .
Fasten the gear wheel pos. 54 to shaft pos. 31 with
thrust washer pos. 35, spring ring pos. I15 and screw
Insert keys pos. 80 on shafts pos. 30 and 31. pos. pos. 114.
Provide the shafts pos. 30 and 31 with a thin film of Mount resp. secure safety washerpos. 47 and groove
suitable lubricant and slide the intermeshing screws nut pos. 44 to shaft pos. 30. Secure the grooved nut
pos. 32 and 33 on the shafts, up to stop. by bending over one lashing of the safety washer
into its groove.
When assembling the screws, pay atten-
@ tion to the pitch direction of screws, in
connection with the direction of rotation
of the pump and the flow direction.

1515 98 OOlE 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1 1 62 . Telefon 0 57 24 / 390-0 . Fax 0 57 24 / 91 38 46 . €-Mail: Info@[Link] . [Link]
 ~~~~ ~

omemann Operating manual for Screw pumps Status 01 1’99

...
Type range :SL und SLC ... Page 3 5 / 4 0

p
d
J When tightening the grooved nutpos. 44 Using a suitable wrench, rotate the drive shaft pos. 30
and the screws pos. 114 and 81, the on the drive side in direction of rotation of the pump -
shafls pos. 30 and 31 can be protected see direction arrow - .
against rotation by placeing a bronze
square bar into the toothing of gear Put the marks I and I1 on the gear wheel pos. 54 and
wheels pas. 54 and 55. tightening bush pos. 36 (e.g. felt-tipped pen).

Mount thrust washers pos. 34 and spring rings pos. 64

on the hexagon screws pos. pos. 81, screw into the
shaft centerings and tighten up. Turn drive shaft pos. 30 as described above but oppo-
site to the rotational direction of the pump.
@ With pumps of series SLC, the 0-rings
pos. 34.1 and 81.1 must previously be Place mark 111on the tightening bush pos. 36 below
mounted on the thrust washers pas. 34 the gear wheel mark I.
and screws pos. 81.
The spring rings pos. 64 are not appli- Adjust mark I by ‘/3 of the distance II-IIIby turning the
drive shaft pos. 30 in the rotational direction of the pump.
cable.
Slightly tighten gear wheel pos. 54 of the driven shaft
1 Pump size I Tightening torques for screws 1 pos. 31 with screws pos. 107.

Turn drive shaft pos. 30 in the rotational direction of

the pump and control meshing of teeth over a 360 angle
M12 50 (a feeler gauge can be used).
125
M16 55
tightening torquesfor screws pos. 81. Fasten gear wheel pos. 54 of the driven shaft pos. 31
with screws pos. 107 and draw fast with a torque
Screw a hexagon screw M10 x 40 with bolted nut M wrench.
10 into the shaft centering of drive shaft pos. 30 and
Protect the gear wheels against rotation
fasten with a lock nut. @ by placing a bronze square bar between
the the teeth of gear wheels.

It 80 I I8 I
125 43

II I U
tightening torquesfor screws pos. 107.

Control the meshing as described above.

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 Telefon 0 57 2 4 / 390-0. Fax 0 57 241 91 38 46 . E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ornernann
Page 36/40 Type range : SL...und SLC ...
Check the gear wheel position again by using the Screw the drain plug pos. 154 and seal ring pos. 155
marks and, if necessary, correct them. into the gear casing pos. 19 and draw fast.

@ r f the pump is to be suitable for both

rotational directions, the reversed rota-
tion of the drive shaft pos. 30 is half of
the distance 11-III.

Insert 0-ring pos. 200 into the groove of pump casing

pos. 1.

Place thls pre-assembled pump casing on the screws and

slide it on as far as to the intermediate flange pos. 7.

When assembling the pump casing, ob-

@ serve the position of the discharge Remove the vent screw pos. 152 from the bearing hou-
branch (top or below). sing pos. 5.

Gear housing pos. 19 has to be filled up with oil acc.

33 200 7 32 to the instructions of lubricating. It has to be filled
through the oilinlet pos. 152 until marking point at the
sightgIass pos. 160.

Upper colour point max.

When pushing on the pump casing pos.
@ 1 press 0-ring pos. 200 into the cente- Middle of colour point min.
ring of the pump casing pos. 1 by means
of a blunt tool - see arrows in fig. -. The oil quality can be taken from the lubrication plan.

Only use the oil qualities given in the lubrication plan !

Secure pump casing pos. 1, intermediate flange pos. 7
and bearing housing pos. 5 with screws pos. 82 and Screw the vent plug pos. 152 and seal ring pos. 153
washers pos. 84. into the bearing casing pos. 5 and draw fast.

Force radial shaft sealing rings pos. 58 into the gear Key pos. I12 to be placed at the drive shaft pos. 30.
casing pos. 19.
When required, coupling and accesories are to be
The spring of the radial shaft seal ring mounted. Please refer to chapter 11 appendix where
must point to the gear wheel. deteiils are specified.

Slide the gear casing pos. 19 with flat gasket pos. 209
over the drive shaft pos. 30 and secure it to the bearing
housing pos. 5 with nuts pos. 94 and washers pos. 116.

1515 98 OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0 Fax 0 57 2 4 1 91 38 46 . E-Mail: Info@[Link] . [Link]
 Operating manual for Screw pumps Status 01 1’99
Type range : SL. und SLC.. ... Page 37/40

10.5. Pump sectional drawing 10.6. Dismantling and maintenance instructionfor

shaft sealing.
The pump sectional drawing is attached to the chapter
11, on a DIN - A3 - folder. Due to several possibilities of mounting shaft sealings
at the pump, please refer to the separate chapter 11.1
enclosure where dismantling and maintenace are de-
scribed.

01/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

0-31676 Obernkirchen . Postfach 11 62 . Telefon 0 57 2 4 / 390-0 . Fax 0 57 24 / 91 38 46 . €-Mail: Info@[Link] . [Link]
Status 01 1'99 Operating manual for Screw pumps ann
Page 38/40 ...
Type range : SL und SLC ...

This page has deliberately been left blank.

1515 !)8 OOlE 0 1/99 KMU

Joh. Heinr. Bornemann GmbH

0-31676 Obernkirchen . Postfach 1162 Telefon 0 57 2 4 / [Link] 0 57 2 4 / 91 38 4 6 . E-Mail: Info@[Link] . [Link]
I
 ornemann Operating manual for Screw pumps Status 01 1'99
Type range : SL ...und SLC... Page 39/40

11. Appendix

11.1 Pump

11.1.1. Spare parts lists and sectional drawings

The following spare parts lists and sectional drawings

belong to the pumps of this workshop order no.
[Link] no.:

Cover sheet :

Parts list :

Sectional drawing of pump:

By-pass valve :

Shaft sealing :

11.1.2. Dimensional drawings for pump and unit

11.1.3 Documentation for mechanical seal

11.2. Accessories

11.2.1 Documentation for coupling:

11.2.2 Documentation for driving engine:

11.3 Miscellaneous:

0 1/99 KMU 1515 98 OOlE

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 2 4 1 3 9 0 - 0 . Fax 0 57 2 4 / 91 38 46.E-Mail: Info@[Link] . [Link]
Status 01 1’99 Operating manual for Screw pumps ann
Page 40/40 Type range : SL. und SLC.. ...

This page has deliberately been left blank.

1515 98 OOlE 01/99 KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 . Telefon 0 57 24 / 390-0 . Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
Bornernann Pumps isa privately-owned company, eStabliShedin 1853.
Bornemann has been involved with the design and construction of
pumps and pump systems for over 75 years.
In 1934 Bornemann developed a twin screw pump with external
bearings. since that time, manufacturing, resarch and development
efforts have been concentrated toward advancing state-of-the-art
screw pump teChnOlOgV.
Today Bornemann manufactures twin-screw pumps, with internal
and external bearings, progressive cavity pump, three-spindle
pumps, multiphase pumps, down hole pumps along with customer-
designed pumps and systems for applications in a wide range of
industrial.
Bornernann's world-wide network of 95 subsidiaries anu local agents
provides you quick and knowledgeable assistance wherever and
whenever you need it - in planing, engineering and installation and
with co rnprehensive maintenance programs.

Bornemann Subsidiaries:

Pumps and Systems

for IfldUStry, Environmental
Bornemann
TeChn0logY a nd S hipbUilding
[Link]. Bornemann GmbH
~~ Pumps
D-31676 Obernkirchen
Postfach 1162
Germanv

Tel. +49 (0) 5724/390-0

FaX +U9 (0) 5724/913846
E-mail info@[Link]
internet: [Link]

For further information Dtease contact:

[Link] 07/00 KMU

 -
A
I-
617
. . n
I
, ,
i -
B
-1
641 I
h

235 I 382 I

U-

-
250 I 1400
 ann Dismantling and Assembly Instructions Chapter 10
Page 1 / 3

10.6. Dismantling and Assembly Instructions for 10.6.1 Dismantling

Shaft sealing
Dismantle pump casing pos. 1, screws pos. 32 and 33,
These dismantling and assembly instructions are valid keys pos. 80 and spacer bush pos. 65 as described in
for the mechanical seal: chapter 10 "Dismantling " ... .

-
Make : Bornemann Standard @ In order to reduce thefrictional forces at
dismantling resp. assembly of the rota-
Type : M7 -...I G.. with and without SF ting seal part, provide the shaft pas. 30
resp. 31 in that area where the rotating
The assembly work on the mechanical seal requires the part of the seal is to be dismantledfrom
dismantling of the pump cassing pos. 1 and the inter- the shaft, with a lubricant.
mediate flange pos. 7. The lubricant must be compatible with
- See chapter 10 . - the sealing material and with the liquid
pumped.
Whether the pump is completely to be dismantled or
only in parts, depends on the extent of work to be done
and is to be decided from situation to situation. Loosen grub screws pos. 270-7 and carefully dismant-
le the rotating part of the mechanical seal (pos. 270-1
These instructions describe the complete dismantling to 270-7) from shafts pos. 30 and 31.
and assembly of the mechanical seal.
Remove screws pos. 87. Carefully dismantlethe interme-
The mechanical seals must be carefully removed so diate flange pos. 7 with integrated stationary parts of the
that the slide rings the material of which is highly mechanical seal (pos. 270-8 and -9) and the gasket pos.
sensitive to blow, are not destroyed. 200.1 from shafts pos. 30 and 3 1.
All dismantled parts are immediately to be marked in If the mechanical seals are equipped with a safety
order to avoid confusion at reassembly. flange pos. 246, the latter must be pressed off the
intermediateflange pos. 7, after removal of screws POS.
After dismantling, all parts must be carefully cleaned 260.
and examined for re-utilization. Defective parts are to
be replaced, if necessary. Manually force out the stationary seal ring pos.
270-8 and O-ring pos. 270-9 from the intermediate
Do not re-use O-rings,$at gaskets and flange pos. 7. Do not damage the stationary seal ring
@ radial shaft seal rings after dismantling. POS.270-8.

Using a file and abrasive cloth, carefully remove the

Pay special attention to the faces of slide rings and burrs built up under the grubs screws pos. 270-7 on
stationary seal rings. Re-lap slide faces, if necessary. shaft pos. 30 resp. 3 1.

When using new mechanical seals, carefully remove a The seal face for 0-ring pos. 270-2 an
possibly exisiting protective coating without anything
thereof remaining on the slide faces.
@ the shaft must not be damaed.

In case of teilon or double-teflonjacketed O-rings care

must be taken during assembly that the open butt joint
of the jacket is on the side opposite to the liquid
pumped. At the same time it must be guaranteed that
the jacket is neither opened nor pulled off.

However, if assembling of O-rings is associated with

difficulties which will not allow the assembly to be
carried out as described, the open butt joint can also be
placed on the side facing the pumping medium.

07/98KMU 1515 98 002E

Joh. Heinr. Bornemann GmbH

. .
D-31676 Obernkirchen . Postfach 1162 Telefon 0 57 24 / 390-0 Fax 0 57 24 / 91 38 46 . E-Mail: Info@[Link] . [Link]
 Chapter 10 Dismantling and Assembly Instructions
Page 2 I 3

10.6.2. Assembly centering of the intermediateflange pos.

@ 7 is over the centering pins pas. 150.
Press the stationary parts of the mechanical seal @OS. - see pump sectional drawing -_
270-8 and-9) into the bores of intermdate flange pos. 7.
Pumps without centering pins pos. 150 (
Mount 0-ring pos. 270-9 using a suita-
@ models of discontinned production )
@ ble lubricant (e.g. water or liquid soap, have the centerin of the intermediate
but no oil) flange pos. 7 by a spigot.

If the mechanical seals are equipped with a safety flange Secure intermediate flange pos. 7 with screws pos. 87.
pos. 246, press the latter into the centering bore of inter-
mediate flange pos. 7 and secure with screws pos. 260. Sprinkle shafts pos. 30and 3 1with asuitablelubricant.

When mounting the safely flange pos. The slide faces of the mechanical seal
246, pay attention to the anti-rotation
locking pin pos. 261 which must lock
@ must in no case be lubricated, but be
mounted absolutely dry.
with the groove in the stationary seal
ring pos. 270-8.
Push the rotating parts of the mechanical seal on shafts
Provide screwspos. 260 with a chemical pos. 30 and 3 1.
screw locking, e.g. Loctite no. 243.
Place the rotating parts of the mechanical seals to their
final assembly position. Mount and secure on shafts
Carefully push the pre-assembled intermediate flange pos. 30 and 31, with grub screws pos. 270-7.
pos. 7 together with the gasket resp. O-ring pos. 200.1
up to the stop of the bearing housing pos. 5. Assemble the pump as described in chapter 10 "Dis-
mantling and Assembly Instructions".

1515 98 002E 07198KMU

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach . . Fax 0 57 24 I 9 1 3 8 46 . €-Mail: Info@[Link] . [Link]
1162 Teiefon 0 57 24 / 390-0
 Dismantling and Assembly Instructions Chapter 10
Page 3 I 3

10.6.3. Sectional drawing of shaft sealing

270-7 261 260 246 7

I \
270-L 270-6

270-2 270-8
\ I
I

65 270-1 270-3 270-9

07/98KMU 1515 98 002E

Joh. Heinr. Bornemann GmbH

D-31676 Obernkirchen . Postfach 1162 Telefon 0 57 24 / [Link] 0 57 2 4 1 91 38 4 6 . E-Mail: Info@[Link] . [Link]
 Ersatzteil - Stuckliste fur Schraubenspindelpumpe
Bornernann Spare parts list for screw pump

~ Pumps Liste des pieces de rechange pour pompe a vis

Lista de piezas de recambio para bombas a tornillos
Seite :
xtfach 1 162 D-31682 Obernkirchen Feuille :
, t49 (0157 24 390-0 Fax +49 (0)57 24 913 846 Hoja : 07/97 KMU

rJ H B - Komm. Nr.:
J H B - Comm. - no.:
J H B - Comm. - no.:
J H B - Comm. - no.:
-

Typenreihe: SL 125
Type range :
Serie de types :
Serie de tipos :

)iese Stuckliste enthalt den grol3en Reserveteilsatz. Bitte alle Ersatzteile nur nach dieser Stuckliste unter
lie mit einem * gekennzeichneten Teile gehoren zum Angabe der folgenden Daten bestellen.
ompletten kleinen Reserveteilsatz. Komm.-Nr. oder Masch.-Nr. in Verbindung mit der
)er kleine Reserveteilsatzund eine komplette Wellen- Pos.-Nr..
bdichtung sollten aus Grunden der Betriebssicherheit Z.B. beim Bestellen einer Antriebswelle Pos. 30 fur die
1 lhrem Ersatzteillager bevorratet sein. Masch.-Nr. 53629 bzw. JHB-Komm.-Nr. 304 683 ist
Im ein Nacharbeitender Forderschraubenbohrungen folgendes anzugeben:
es Pumpengehauses bzw. des Gehauseeinsatzes Ident-Nr.: 53629-30 oder 304683-30
urch Aufbohren zu ermoglichen, werden die Forder- Die Komm.- Nr. bzw. Maschinen-Nr. ist dem Pum-
chrauben Pos. 32 und 33, falls nicht anders verein- pentypenschild zu entnehmen.
art, mit Ubermal3 ausgeliefert.

his parts list refers to the large set of spare parts. Please order all spare parts according to this parts list only conside-
II items marked * belong to the complete small set of spare parts. ring the following data:
small set of spare parts and a complete shaft seal should be avaible Comm.-no. or serial-no. in connection with the Item-no.
I your spare parts stock for reasons of reliability of operation. Example: When ordering a drive shaft Item 30 for serial-no. 53629
I order to enable a remachining of the screw borings in the pump resp. JHB [Link]. 304 683 state the following:
3sing resp. a drilling of the liner, srews item 32 and 33 are supplide Ident-no.: 53629-30 or 304683
Iith oversize unless otherwise specified. Please note the Comm.-no resp. serial-no. from the nameplate of
the pump.

ette liste de Pieces de rechange s'applique uniqument au grand Veuilllez commander toutes les pieces de rechange seulementselon
!U de pieces de rechange. cette liste de pieces et indiquez les dates suivantes:
es pieces marquees *font partie du petit jeu de pieces de rechange. JHB-no. de la commande ou no. de la serie ensemble avec le no.
e petit jeu de pieces de rechange ainsi qu'une complete etancheite de pos..
'arbre doivent Btre mis en votre magasin en raison de la securite Par example: en cas de commander un arbre moteur Pos. 30 le no.
'exploitation. de la serie 53 629 resp. no. de la commande 304 683 il faut indiquer:
fin de pouvoir retoucher les alesage de vis dans le corps de la Ident-no.: 53629 ou 304683
ompe ou bien aleser les chemises de corps,les vis pos. 32 et 33, Veuillez noter le no. de la commande resp. de la serie de la plaque
iront livrees avec surdimension sinon commandees autrement. du type.

sta lista de piezas de recambio contiene solamente el gran lote de espesor, caso de que no hy pedidos de otra manera.
mpuestos. Sirvanse pedir todos 10s repuestos segun esta lista de partes
OS requestos marcados * forman parte de el pequeno lote de indicando la siguiente informacion:
mpuestos. [Link]. orden de trabajo (Com.-No.) o no. de la serie junto con
I lote pequeAo de repuestos y una obturacion completa de ejes el no. de pos..
eberia, por razones de seguridad de servico, hallarse en s u stock Por ejemplo: al pedir un arbol motor pos. 30 para el no. de serie 53
e repuestos. 629 resp. el orden de trabajo no. 304 683, indicar 10 siguiente:
ara posibilitar el acabado de 10s orifices de 10s tornillos elevadores No.-ident: 53629 o 304683
n la carcasa de la bomba resp. dela estator para medio de talardo, Se toma el comm.-no. resp. no. de serie de la placa de caracteristi-
uministraremos 10s tornillos elevadores pos. 32 y 33 con sobre- MS.
Liste des pieces de rechange pour pompe a vis
Lista de piezas de recambio para bombas a tornillos
>os.-Nr. jtckzahl. Benennung Reserveteile Bemerkungen
tern-no. 'iece Denomination Standard, Drawing-no., Dimensions Material Spare parts Votice
Jos.-no. 'iece Denomination dorme, Plan-no., Dimensions Materiau Piec. de rechange iemarque
dro.-pos. :ant Denominacion Repuestos Votas
Dichtring fur Verschlunschraube
Joint for screwed plug *
5.2 1
Joint du bouchon
Tapon roscado de empaquetadura
Antr. Welle
30 1 Drive shaft
Arbre de commande
Arbol lado impulsion
Getr. Welle
31 1 Driven shaft
Arbre commande
Arbol lado oquesto a la impulsion
Forderschraube -rechts
32 1 Screw - right
Vis a droite
Tornillo elevador derecho
Forderschraube - links
33 1 Screw - left
Vis a gauche
Tornillo elevador izquiedero
Abstandsring (Lager-Zahnrad)
38 2 Spacer ring
Bague entretroise
Anillo distanciador
Nutmutter
44 1 Grooved nut
TBle de s0rete
Tuerca ranurada
Sicherungsblech
Locking plate *
47 1
Ecroun cannele
Chapa seguro
Vierpunktlager
50 1 Four - point - contact bearing
Palier a quatre points
Rodamiento de cuatro puntos de contact0 / It
Ersatzteile - Stuckliste fur Schraubenspindelpumpen
Bornemann Spare parts list for screw pumps Seite:
Liste des pieces de rechange pour pompes a vis Page: 115
Feuille:
Hoja: 06198KMU