Catalogue CUWD-B5Y
Catalogue CUWD-B5Y
Slide valve
Working mechanism of a
single-screw compressor
(1) Suction (2) Compression (3) Discharge
Refrigerant is sucked Compression strokes The pressure in the
into the screw rotor take place in the compression space
groove through the compression space reaches the
suction pipe, and formed by separation discharge level. (Gas
when the rotor of the rotor groove is discharged
rotates, one tooth of and tooth. When the together with the
the rotor engages compression space compression
with the groove, decreases during the process taking place
rotor rotation, the at the rotor's upper
shutting the air inlet. and lower balanced
refrigerant inside is
compressed and the positions.)
pressure rises to the
discharge level.
Heat exchanger
The combination of a horizontal tubecase condenser and a dry shell-tube evaporator features a concise structure
and enables stable heat exchange, durable efficiency and easy maintenance.
The condenser features a high-efficiency heat exchange tube with stable performance, further enhancing the heat
exchange performance of heat exchanger and improving the chiller's COP.
The all-counter-flow dry evaporator boasting the latest European environmental concept, while retaining the
advantages of traditional dry evaporators, makes a qualitative leap in the heat exchange effect.
Flooded evaporator
Chilled Refrigerant
water
Refrigerant Refrigerant
Chilled Refrigerant
water
Chilled Chilled
Refrigerant water
· More refrigerant charge and high · Less refrigerant charge and low water
maintenance cost maintenance cost
· Indispensable oil return circuit and · Direct oil returning with refrigerant gas · Retains all advantages of traditional dry
complicated structure and simple structure evaporators
· Saturated gas at the outlet, possibly · Overheated gas at the outlet and no need · All-counter-flow method brings a
causing backflow to worry about backflow qualitative leap in heat exchange effect.
· Lubricating oil adhered to the copper tube · Heat exchange with complete evaporation
surface reduces heat transfer efficiency brings a stable and reliable heat transfer
efficiency
The condenser and evaporator are both designed, manufactured and tested in accordance with related national
standards on pressure vessels (GB150 and JB6917). Each pressure vessel has been inspected and approved by
the related national quality department.
1 10
No. Name of parts Main functions
Confirms the operation status of the unit,
1 Control panel body and executes various settings and commands
2 On/off button Starts/Stops the unit.
9 3 Alert reset button Resets the unit when malfunction occurs.
Switches operation screens (back to the
4 Change menu previous menu screen).
8 5 Up button Shifts to the upper item.
6 Down button Shifts to the lower item.
7 ENTER button Confirms selections and settings of all items.
8 Operation lamp On during unit operation.
9 On during a malfunction (blinks and lights off
Malfunction lamp during malfunction reset).
Monitor: For checking all the operation parameters during Alert check: For displaying the alerts when malfunction tends to
unit operation in detail. occur.
out Summary For quickly checking main operation parameters Information: For checking the related unit information and date.
monitor: during unit operation.
Temperature For setting the water temperature controlling unit I/O display: For checking all the I/O signals in detail.
setting: operation.
nSpecifications
Model CUWD40B5Y CUWD50B5Y CUWD60B5Y CUWD80B5Y CUWD100B5Y CUWD120B5Y
Refrigerant R-134a
Refrigerant
No. of Circuit 1
Control Electronic Expansion Valve
Charge kg 30 72
Refrigerant Oil FVC68D
Refrigerant Oil Charge 7.5 7.5 10 10 14 14
PLC Program Controller (Dedicated controller PCASO for Daikin central air conditioners),
Electric Control
LCD Display in Chinese
Main Circuit Fuse, Phase Monitor, High / Low Pressure Protector, Over-Current-Sensor(Comp.),
Safety Devices Overheat Protector(Comp.), Overheat Sensor for Discharge Gas, Fusible Plug,
Freeze-up Protection Sensor, Operation Circuit Fuse, Refrigerant sight glass, Safety Valve (Note 2)
Pipe Connection
Cooling Water Inlet /Outlet 4B Flange ( f114 Pipe) 5B Flange ( f140 Pipe)
nSpecifications
Model CUWD140B5Y CUWD160B5Y CUWD180B5Y CUWD200B5Y CUWD220B5Y CUWD240B5Y
Refrigerant R-134a
Refrigerant
No. of Circuit 2
Control Electronic Expansion Valve
Charge kg 72×2
Refrigerant Oil FVC68D
Refrigerant Oil Charge 10+10 10+10 10+14 14+14 14+14 14+14
PLC Program Controller (Dedicated controller PCASO for Daikin central air conditioners),
Electric Control
LCD Display in Chinese
Main Circuit Fuse, Phase Monitor, High / Low Pressure Protector, Over-Current-Sensor(Comp.),
Safety Devices Overheat Protector(Comp.), Overheat Sensor for Discharge Gas, Fusible Plug,
Freeze-up Protection Sensor, Operation Circuit Fuse, Refrigerant sight glass, Safety Valve (Note 2)
Pipe Connection
8B Flange
Chilled Water Inlet / Outlet 6B Flange ( f159 Pipe)
( f219 Pipe)
Cooling Water Inlet /Outlet 5B Flange ( f140 Pipe) 5B Flange ( f140 Pipe)
nSpecifications
Model CUWD260B5Y CUWD280B5Y CUWD300B5Y CUWD320B5Y CUWD340B5Y CUWD360B5Y
Refrigerant R-134a
Refrigerant
No. of Circuit 3
Control Electronic Expansion Valve
Charge kg 72×3
Refrigerant Oil FVC68D
Refrigerant Oil Charge 10+10+14 10+14+14 14+14+14
PLC Program Controller (Dedicated controller PCASO for Daikin central air conditioners),
Electric Control
LCD Display in Chinese
Main Circuit Fuse, Phase Monitor, High / Low Pressure Protector, Over-Current-Sensor(Comp.),
Safety Devices Overheat Protector(Comp.), Overheat Sensor for Discharge Gas, Fusible Plug,
Freeze-up Protection Sensor, Operation Circuit Fuse, Refrigerant sight glass, Safety Valve (Note 2)
Pipe Connection
nSpecifications
Model CUWD380B5Y CUWD400B5Y CUWD420B5Y CUWD440B5Y CUWD460B5Y CUWD480B5Y
Refrigerant R-134a
Refrigerant
No. of Circuit 2
Control Electronic Expansion Valve
Charge kg 72×4
Refrigerant Oil FVC68D
Refrigerant Oil Charge 10+14×3 14×4
PLC Program Controller (Dedicated controller PCASO for Daikin central air conditioners),
Electric Control
LCD Display in Chinese
Main Circuit Fuse, Phase Monitor, High / Low Pressure Protector, Over-Current-Sensor(Comp.),
Safety Devices Overheat Protector(Comp.), Overheat Sensor for Discharge Gas, Fusible Plug,
Freeze-up Protection Sensor, Operation Circuit Fuse, Refrigerant sight glass, Safety Valve (Note 2)
Pipe Connection
nDimensions
CUWD40 • 50 • 60B5Y
23 21 1 20 No. Name of Parts
1 Compressor
2 Condenser
3 Evaporator
4 Control Box
5
5 LCD Control Panel
14
4 6 Electronic Expansion
Valve
18
7 Filter Dryer
1700
12
Rc1/2
170 170
22
13 Chilled Water Outlet
9
Rc1/2
11 14 Chilled Water Air Outlet
1700 10
500 190 157 100 Rc1/2
705 2080 15 Cooling Water Inlet
2490 16 Cooling Water Outlet
17 Chilled Water Inlet
18 Chilled Water Outlet
19 19 Power Supply Inlet f83
20 Name Plate (Machine)
500 or more Top hood 21 Name Plate (Evaporator)
1000 or 500 or
more more 1000 or more 22 Name Plate (Condenser)
Note. 1 23 Safety Valve
1-14UNS-2B
Front side 1000 or more
ACB ACB
Note. 1: C
UWD40 and
Ground CUWD50B5Y have no
safety valve.
Service space
6
8 Valve
7 Filter Dryer
13 8 Discharge Check Valve
17
9 22
12 Cooling Water Air Outlet
Rc1/2
180
Ground
Service space
nDimensions
CUWD140 • 160 • 180 • 200 • 220 • 240B5Y
23 1 20 21 No. Name of parts
1 Compressor
5 2 Condenser
3 Evaporator
14
4 Control Box
4
5 LCD Control Panel
6 Electronic Expansion
3 6
Valve
2070
8
7 Filter Dryer
8 Discharge Check Valve
7 16
2 13 9 Refrigerant Charge Valve
12 10 Fusible Plug
895
240
9 22 11 Cooling Water Drain
Outlet Rc1/2
15
300
11 12 Cooling Water Air Outlet
Rc1/2
1350 10
1580 2100 428 95 13 Chilled Water Outlet
Rc1/2
14 Chilled Water Air Outlet
Rc1/2
3515
15 Cooling Water Inlet
3242
18
16 Cooling Water Outlet
17 17 Chilled Water Inlet
18 Chilled Water Outlet
19 Power Supply Inlet
19 20 Name Plate (Machine)
600 or more Top hood
21 Name Plate (Evaporator)
ACB ACB
Service space
3 6 4 Control Box
8 5 LCD Control Panel
6 Electronic Expansion
2
7 16 Valve
13
12 7 Filter Dryer
300 240
895
10
nDimensions
CUWD380 • 400 • 420 • 440 • 460 • 480B5Y 23 1 20 21
No. Name of parts
5 1 Compressor
14
2 Condenser
4 3 Evaporator
4 Control Box
3 6 5 LCD Control Panel
2070
8
6 Electronic Expansion
Valve
7 16
2 13 7 Filter Dryer
12
8 Discharge Check Valve
300 240
895
9 22
9 Refrigerant Charge Valve
15
11 10 Fusible Plug
330 690 690 690 10
11 Cooling Water Drain
2100 428 95
2730 Outlet Rc1/2
2930 12 Cooling Water Air Outlet
Rc1/2
2830 13 Chilled Water Outlet
18
Rc1/2
17
14 Chilled Water Air Outlet
Rc1/2
15 Cooling Water Inlet
600 or more Top hood ACB ACB
1-14UNS-2B
Service space
ACB ACB
nOperation limits
1. Temperature range 2. Maximum and minimum water flow rate
Available for standard Unit Water flow rate ( /m) Water flow rate ( /m) Water flow rate ( /m)
7
50 Unit model Evaporator Condenser Unit model Evaporator Condenser Unit model Evaporator Condenser
Cooling Water Discharge Temperature (°C)
45
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
CUWD40B5Y 125 510 128 864 CUWD180B5Y 623 2256 597 4024 CUWD340B5Y 1133 4363 1126 7595
40
CUWD50B5Y 155 630 157 1063 CUWD200B5Y 686 2486 664 4478 CUWD360B5Y 1185 4680 1191 8034
35 CUWD60B5Y 195 780 189 1275 CUWD220B5Y 738 2803 729 4917 CUWD380B5Y 1309 4742 1261 8502
Recommended
continuous Operation area
operation area (starting phase) CUWD80B5Y 280 1013 265 1785 CUWD240B5Y 790 3120 794 5356 CUWD400B5Y 1372 4972 1328 8956
30
CUWD100B5Y 343 1243 332 2239 CUWD260B5Y 903 3269 862 5809 CUWD420B5Y 1424 5289 1393 9395
25
CUWD120B5Y 395 1560 397 2678 CUWD280B5Y 966 3499 929 6263 CUWD440B5Y 1476 5606 1458 9834
20 CUWD140B5Y 475 1793 454 3060 CUWD300B5Y 1029 3729 996 6717 CUWD460B5Y 1528 5923 1523 10273
CUWD160B5Y 560 2026 530 3570 CUWD320B5Y 1081 4046 1061 7156 CUWD480B5Y 1580 6240 1588 10712
15
0 45 10 1516 20 25
3. Minimum water volume of internal system
Chilled Water Discharge Temperature (°C)
Unit model CUWD40B5Y CUWD50B5Y CUWD60B5Y CUWD80B5Y CUWD100B5Y CUWD120B5Y CUWD140B5Y CUWD160B5Y
Note: At standard operation conditions.
Minimum water 450 550 670 900 1100 1370 1570 1800
volume ( )
Unit model CUWD180B5Y CUWD200B5Y CUWD220B5Y CUWD240B5Y CUWD260B5Y CUWD280B5Y CUWD300B5Y CUWD320B5Y
Minimum water 2000 2200 2470 2740 2900 3100 3300 3570
volume ( )
Unit model CUWD340B5Y CUWD360B5Y CUWD380B5Y CUWD400B5Y CUWD420B5Y CUWD440B5Y CUWD460B5Y CUWD480B5Y
Minimum water 3840 4110 4200 4400 4670 4940 5210 5480
volume ( )
Note: The minimum water volume in the table is set according to standard water temperature accuracy and it varies accordingly
with the water temperature accuracy.
The minimum system water volume changes with water temperature accuracy as follows:
Minimum water volume of Minimum water volume of
Water temperature accuracy Water temperature accuracy
internal system internal system
1°C 200% 4°C 50%
2°C (factory setting) 100%
11
Remote Remote
control control
Remote
control
Remote
control
Unit model Cable specifications (mm2) Unit model Cable specifications (mm2)
CUWD40B5Y CUWD260B5Y
CUWD50B5Y CUWD280B5Y
CUWD60B5Y CUWD300B5Y
CUWD80B5Y CUWD320B5Y
Note: 1. Cable specifications in the table are for
CUWD100B5Y CUWD340B5Y reference only. In consideration of cable
CUWD120B5Y CUWD360B5Y setting method and cable selection, etc.,
CUWD140B5Y CUWD380B5Y users need to make calculation according
CUWD160B5Y CUWD400B5Y to the actual working conditions and
CUWD180B5Y CUWD420B5Y related electric standards when carrying
out wiring work onsite.
CUWD200B5Y CUWD440B5Y
2. Cable specifications need to be reinforced
CUWD220B5Y CUWD460B5Y for applications with higher voltage
CUWD240B5Y CUWD480B5Y fluctuations (greater than ± 2%).
12
signal output 3
signal output 4
signal output 1
signal output 2
signal output
(constant)
(instant)
52 52
52 52 52 PXE3 PXE4
PXE1 PXC PXE2
DMND1
DMND2
63WEL1
63WEL2
63WEL3
63WEL4
AXPE1
AXPE2
AXPE3
AXPE4
AXPC 63WCL
STR
BS1
BS2
Caution
1. Please make power wiring strictly according to the method shown in the About cooling and chilled water pumps' connection
above diagram, otherwise the PCB may be burned because the power is 1. The cooling water interlock and cooling water cut-off relay must be
too large. wired, otherwise the chiller won't start.
2. The chilled water interlock and chilled water cut-off relay must be wired,
About remote control wiring otherwise the chiller won't start.
1. If constant contacts are used to carry out remote control, please connect
BS1 well, select "Remote" from "Remote/local control" on the control About operation power supply
panel and set the operation mode to "Constant". 1. If the input at chillers' side is 24VDC, users are required to input passive
2. If instant contacts are used to carry out remote control, please connect switching signals to the chillers.
BS1 and BS2, select "Remote" from "Remote/local control" on the 2. If the output at chillers' side is passive switching signals, users have two
control panel, and set the operation mode to "Instant". options as shown below for connected loads:
Power supply: 250VAC Current: 5A or less
About load control operation Power supply: 5VDC Current: 100mA or more
1. Load control operation: A control performed by controlling the max. load
of compressor. When load control operation is used, please connect the About multi-system chillers
DMN1 contact, set the operation mode to "Load control" in "Operation 1. The wiring diagram is made referring to 4-system units, in which each of
mode 1" and set the max. load. the main power supply wiring, chilled water pump signal output, chilled
water pump interlock and chilled water cut-off relay has 4 systems.
About duo-temperature control If there are no related systems in users' chillers, the corresponding
1. This function will be enabled by connecting DMN2 together with operation contacts won't exist either.
mode set to "Duo-temperature control" in "Operation mode 1" on the
control panel. About hot water unit
1. The wiring diagram is made referring to 4-system units, in which each of
Operation output signals the main power supply wiring, chilled water pump signal output, chilled
Off state: NC contacts (9, 11) close water pump interlock and chilled water cut-off relay has 4 systems. The
NO contacts (9, 10) open hot water unit is a single-system unit without wiring for multiple systems.
Operation state: NC contacts (9, 11) open
NO contacts (9, 10) close Malfunction output signals
Off state : open
About cold accumulation operation Normal operation : open
1. This function will be enabled by connecting STR together with operation Abnormal operation : close
mode set to "2 cold accumulation operation" in "Operation mode 1" on
the control panel.
13
nFoundation
FH
D
B
more than G
Foundation bolt
A
(GB799-88)
In case of the foundation In case of the foundation
is built on the ground is built on concrete
100
F
230
E
50
X-X Section
Foundation bolt
Unit Model A B C D E F G H
Size Q'ty
CUWD40~60B5Y 2680 950 2080 500 400 100 350 150 M20×300 4
CUWD80~120B5Y 3230 1350 2364 690 400 100 350 150 M20×300 4
CUWD140~240B5Y 3350 1850 2100 1350 500 100 350 200 M20×300 4
CUWD260~360B5Y 3350 2500 2100 2040 500 100 350 200 M20×300 4
CUWD380~480B5Y 3520 3230 2100 2730 500 100 350 200 M20×300 4
Note: 1. The measurements tabulated are based on the assumption that the
base is made on the ground or a thin concrete floor. If the base is made
on a rigid concrete floor, it is possible to include the thickness of the Tube plate Install let
Nut
concrete floor in that of the base.
2. If the base is made on a concrete floor, be sure to provide a ditch as Washer
show above. It is important to provide proper drainage regardless of
whether the base is made on the ground or on the concrete. Vibration
isolation pad
3. Ingredient ratio of the concrete is standard: cement 1, sand 2, gravel 4.
4. Insert an iron bar of f10 every 300mm.
5. The edges of the concrete base should be smooth. Steel sheet
6. The vibration isolation could not be used when installing, because the
vibrancy of the chiller as above model is very small (only 3 µm)
Example of install the chiller
It is only for reference as show right figure.
14
Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
[Link]
c All rights reserved
01/13 AK
Specifications, designs and other content appearing in this brochure are current as of January 2013 but subject to change without notice.