LOADING

AREA

PIC TI PIC TI PIC TI

LPG TANK # 3 LPG TANK # 2 LPG TANK # 1

LPG NETWORK SUPPLY

PI

Presented by:
M
VAPORIZER
FILTER

S PI

Engr. Ronald P. Decir

LPG Plant Engineer
PT
ACCUMULATOR

5CU.M
TANK
 LPG PLANT PROCESS FLOW DIAGRAM

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28

29 30

62 PI
Cap: 2450 m3/hr

41
42 38

61 M 36 32
44 37 31
VAPORIZER
FILTER

60 34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 1

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 PI
1. Open gradually the valve # 1 & 9 41
consecutively. 42 38

61 M 36 32
44 37 31
VAPORIZER
FILTER

60
34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 1 & REGULATOR # 1

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 PI
1. Open gradually the valve # 1 & 9 41
consecutively. 42 38

61 M 2. Gradually open the valve # 36 32

44 37 31
VAPORIZER

47 & 52 consecutively.
FILTER

60 34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 1, REGULATOR # 1, ACCUMULATOR TANK

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30

62 3. Check if the regulated PI

Cap: 2450 m3/hr

41
pressure is 20 psi. (If beyond or 38
42
below calibrate the regulator.
61 M 36 32
4. Open gradually the valve # 44 37 31
VAPORIZER
FILTER

60 57. 34
S 5. Accumulator is started to PI
35 33
build up pressure to 20 psi. 43
46
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 1, REGULATOR # 1, ACCUMULATOR TANK, SUPPLYING NETWORK

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 6. Prior opening valve # 58, PI

41
ensure that the ESV actuator 38
42
has air supply 50-80 psi in
61 M 36 32
order to open. 44 37 31
VAPORIZER
FILTER

60 7. If its already open, open the

34
S valve # 58 & 62 consecutively. PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 1, REGULATOR # 1, ACCUMULATOR TANK, SUPPLYING NETWORK

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 8. Maintain close the valve # PI

41
59 by pass line. 38
42
9. Closely monitor the LPG
61 M 36 32
Flow Meter # 61 if it is 44 37 31
VAPORIZER
FILTER

60 working.
34
S 10. Check the network PI
35 33
pressure maintain to 20 psi.
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 What will I do if I want
to used the tank # 2.
LOADING
Operator; Also when can I decide
AREA

Ronald PIC TI
to shift the tank # 1
PIC TI PIC TI
LPG TANK # 3 LPG TANK # 2 LPG TANK # 1

LPG NETWORK SUPPLY

Ronald,
You have to consider the tank pressure if it
Is below 20 psi you can shift the tank or if
could not give enough vaporization
PI rate to
the network.
M For the proper procedure shifting of the
DAR Consultant:
VAPORIZER

tank follow this instruction:

FILTER

S PI

Engr. Belal.
PT
ACCUMULATOR

5CU.M
TANK
 SHIFTING OF TANK # 1 TO TANK # 2

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 PI
11. Closed gradually the valve 41
# 9 # 1 consecutively. 42 38

61 M 36
12. Open gradually valve # 12 44 37
32
31
VAPORIZER

& 10 consecutively.
FILTER

60
34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 SHIFTING OF TANK # 2 TO TANK # 3

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG

z
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 PI
13. Close the valve # 10 & 12 41
consecutively. 42 38

61 M 14. Open the valve # 11 & 20 36 32

44 37 31
gradually.
VAPORIZER
FILTER

60
34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 Operator;
Ronald
LOADING
AREA Can we use all the tanks
at the same time?
PIC TI PIC TI PIC TI
LPG TANK # 3 LPG TANK # 2 LPG TANK # 1

Yes, why not but for

monitoring purposes we will
utilized one at a time.
LPG NETWORK SUPPLY

PI

M
VAPORIZER
FILTER

S PI

DAR Consultant:
PT
Engr. Rateb
ACCUMULATOR

5CU.M
TANK
 Operator;
LOADINGRonald
AREA

How
PIC TI can I shift the regulator PIC TI PIC TI
LPG TANK # 3 from 1 to 2. LPG TANK # 2 LPG TANK # 1

Ronald simple follow this

LPG NETWORK SUPPLY instructions.

PI

M
VAPORIZER
FILTER

S PI

PT
DAR Consultant:
Engr. Fady
ACCUMULATOR

5CU.M
TANK
 SHIFTING OF REGULATOR # 1 TO 2

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG

z
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 PI
15. Close the valve # 47 and 41
52. 42 38

61 M 16. Open the valve # 48 and 53 36 32

44 37 31
consecutively.
VAPORIZER
FILTER

60 17. Always check the outlet 34

S PI
pressure if it is 20psi. 35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 SHIFTING OF REGULATOR # 2 TO 3

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG

z
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 PI
18. Shut of the valve # 48 & 53. 41
38
19. Open the valve # 49 and 42
61 M 54. 44
36 32
37 31
VAPORIZER
FILTER

60
34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 Operator;
Ronald
LOADING
Of course Ronald, if the demand
AREA
Can we used the regulator at of the vaporization rate of network
the same which is beyond the capacity of
PIC TI time? At what point PIC TI PIC TI
LPG TANK # 3it is necessary to used.
LPG TANK # 2 one regulator
LPGweTANK
can open
# 1 other
regulator to meet the demand of
the end users.

The capacity of our regulator is 78

LPG NETWORK SUPPLY MBTU/HR

PI

M
VAPORIZER
FILTER

S PI

PT
DAR Consultant:
Engr. Fady
ACCUMULATOR

5CU.M
TANK
 Operator;
Ronald
LOADING
AREA Does our piping system is equip
with over pressure protection
PIC PIC TI PIC TI
LPG TANK # 3device? TI LPG TANK # 2 LPG TANK # 1

Piping system is equipped with

Pressure Relief Device It will
open automatically when the
LPG NETWORK SUPPLY
pipeline pressure reach to 350 to
400 psi.
PI

M
VAPORIZER
FILTER

S PI

DAR Consultant:
PT
Engr. Rateb
ACCUMULATOR

5CU.M
TANK
 Operator; For LPG Pump is used to provide
Ronald enough volume and pressure to the
LPG Vaporizer.
PRV 22 PRV PRV 3 2 1
LOADING I have
250 PSInotice that we have LPG
21 20
250 PSI
14 13 12
LPG Vaporizer is used to provide
250 PSI
AREA
Blackmer Pump and LPG enough vaporization rate to the
Vaporizer Installed
PICin the LPG TANK # 2 demand ofLPGthe TANK
LPG Network,
# 1 PIC TIalso
LPG TANK
LPG TANK # 3 # 3 TI PIC TI
System. LPG TANK # 2 to preventLPG
any TANK #1
condensation 10
30,000 USG 30,000 USG 30,000 USG
inside the network piping system.

z
What Is the purpose of this one 9 11
6 5 4
27 24
and 23when can19we utilized this
16 15

equipment? We can utilized this

26 25 18 17 7 8
equipment if our LPG Bullet
LPG NETWORK SUPPLY Tank couldnt provide enough
28 vaporization rate demanded
PROCEDURE: 30
from the
29
LPG Network..
Cap: 2450 m3/hr

62 PI
18. Shut of the valve # 48 & 53. 41
38
19. Open the valve # 49 and 42
61 M 54. 44
36 32
37 31
VAPORIZER
FILTER

60
34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT
DAR Consultant:
Cap : 1382 KG/HR
: 10 HP
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54

53
49

48
Engr. Rateb
PRV: 30 PSI
52 47
 Operator; Sure why not; But you have to be
Ronald aware that our pump has two types
of activations: The Manual and
PRV PRV
Automatic Mode. 3 2 1
22 21 20 14 13 12 PRV
LOADING 250 PSI 250 PSI 250 PSI
AREA
Can you do orientation on how If you switch the selector to
LPG to operate
TANK # 3thisPICequipments?
TI LPG TANK # 2 PIC TI automaticLPG mode the# 1
TANK LPGPIC Pump
TI
LPG TANK # 3 LPG TANK # 2 LPG
will run 30,000TANK # 1
automatically provided 10
30,000 USG 30,000 USG USG

z
the tank pressure is with in 50 or
9
27 24 23 19 16 15 below 506 psi. 5 4
11

26 25 18 17 7 8
If you choose the manual mode
LPG NETWORK SUPPLY pump will rum immediately.
28
PROCEDURE: 30
But before you
29
operate the pump
Cap: 2450 m3/hr

62 PI
18. Shut of the valve # 48 & 53. 41 you have to do the following;
38
19. Open the valve # 49 and 42
61 M 54. 44
36 32
37 31
VAPORIZER
FILTER

60
34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58 Cap : 70 USG/M
DAR Consultant:
56 51
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK

Engr. Rateb
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 2, PUMP # 1, VAPORIZER 1

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG

z
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: 29 30
Cap: 2450 m3/hr

62 PI
20. Close the valve # 49 & 54. 41
42 38
21. Open the valve # 50 & 55
61 M 36 32
consecutively. 44 37 31
VAPORIZER
FILTER

60
34
S PI
35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 2, PUMP # 1, VAPORIZER 1

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG

z
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: By pass return line 29 30
Cap: 2450 m3/hr

62 PI
22. Open gradually valve # 15, 41
17, 30, 31, 32, 36, 37, 29, 28, 42 38 P - 150
18, 16 consecutively. PSI
61 M 36 32
44 37 31
23. From the selector switch
VAPORIZER
FILTER

60 choose the manual mode. 34

S PI
Motor will start immediately. 35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 2, PUMP # 1, VAPORIZER 1

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG

z
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: By pass return line 29 30
Cap: 2450 m3/hr

62 24. Considering Vaporizer # 1 already PI

41
start up. Open gradually the valve # 38 P - 150
42
41, 42, 44, 46 consecutively. PSI
61 M 36 32
44 37 31
25. Start up operation of
VAPORIZER
VAPORIZER
FILTER
FILTER

60 vaporizer will be discuss 34

S PI
separately. 35 33
46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 UTILIZING TANK # 2, PUMP # 1, VAPORIZER 1

PRV 22 21 20 PRV 14 13 12 PRV 3 2 1

LOADING 250 PSI 250 PSI 250 PSI
AREA

LPG LPG TANK # 2 LPG TANK # 1

LPG TANK
TANK ## 3
PIC TI PIC TI PIC TI
3 LPG TANK # 2 LPG TANK # 1 10
30,000 USG 30,000 USG 30,000 USG

z
9 11
27 24 23 19 16 15 6 5 4

26 25 18 17 7 8

LPG NETWORK SUPPLY

28
PROCEDURE: By pass return line 29 30
Cap: 2450 m3/hr

62
26. Closely monitor the PI
41
parameter of the pump, such as 42 38 P - 150
pressure. Vaporizer temperature PSI
61 M 36 32
and Pressure. Inlet & Outlet of 44 37 31
VAPORIZER
VAPORIZER
FILTER
FILTER

60 Accumulator and Network 34

S Pressure should be maintain to 20 PI
35 33
psi. 46 43
P - 20 PSI P - 150 PSI 39
45 40
59 58
51
Cap : 70 USG/M
56
PT : 10 HP
Cap : 1382 KG/HR
ACCUMULATOR

57 55 50
ACCUMULATOR

5CU.M
TANK
5CU.M
TANK

54 49

53 48
PRV: 30 PSI
52 47
 Detailed Sequence of Operation of the following will be
discussed and presented in a separate module.
LOADING
AREA
1. LPG Vaporizers
PIC PIC TI PIC TI
2. LPG
LPG TANK # 3PumpTI
Blackmeer LPG TANK # 2 LPG TANK # 1
3. Vikings Deluge Valve System F1 Model
4. Xomox Actuator Valve

LPG NETWORK SUPPLY

PI
THANK YOU.
M
VAPORIZER
FILTER

S PI

PT
ACCUMULATOR

5CU.M
TANK