Who we are? • Karl Schulze • Class of ‘13 • Mechanical Engineering Junior • Likes pina coladas • April Gaydos • 4 Years on Team 2080 • Mechanical Engineering Junior • Likes getting caught in the rain What we will talk about • Wheels • Motors/actuators • Drive Train • Electronics • Pneumatics • Coding • Common Tools • Games Wheels They go up and down on buses. Types of Wheels • Traction
• Omni
• Mecanum
Wheels Drive Train Pneumatics Common Tools
Wheels - Traction • “Normal” Wheels • Standard wheels with varying amounts of traction, strength & weight • Kit of Parts (KOP) • AndyMark (AM) or VEX Pro • Pneumatic • Slick • Custom
Wheels Drive Train Pneumatics Common Tools
Wheels - Omni • Rollers are attached to the circumference, perpendicular to
the axis of rotation of the wheel
• Allows for omni directional motion
• Used in the Slide and Holonomic Drivetrains
Wheels Drive Train Pneumatics Common Tools
Wheels - Mecanum • Rollers are attached to the circumference, on a 45 degree
angle to the axis of rotation of the wheel
• Allows for omni directional motion
• Need to be individually motored
• Used for (obviously) Mecanum Drivetrain
Wheels Drive Train Pneumatics Common Tools
Drive Train The suspension is killing me. Drive Train • Tank
• Slide
• Mecanum
• Holonomic
Wheels Drive Train Pneumatics Common Tools
Drive Train - Tank • Left and right wheel(s) are driven independently • Typically in sets of two (1-4 sets is common, sometimes higher) • Strengths • Simple & cheap to design, build, and program • Easy to drive • Potential for high speed and/or pushing force • Weaknesses • Slightly less agile than other drivetrains
Wheels Drive Train Pneumatics Common Tools
Drive Train – Slide/ H-Drive • Similar layout to tank drive, with an extra wheel(s) perpendicular to the rest • Must use all omni-wheels • Strengths • Fairly easy and cheap to design, build, and program • Agile • Weaknesses • No potential for high pushing force • Extra wheel(s)/motor(s)/gearbox(es) required to allow robot translate
Wheels Drive Train Pneumatics Common Tools
Drive Train - Mecanum • Similar layout to tank drive, but each wheel must be driven independently • Must use 4 mecanum wheels • Strengths • Fairly easy to design & build • Agile • Weaknesses • No potential for high pushing force • Challenging to program and learn to drive well • Extra Gearboxes and wheels are expensive
Wheels Drive Train Pneumatics Common Tools
Drive Train - Holonomic • 4 omni-wheels positioned on 45⁰ angle in the corners of the frame • Each wheel must be driven independently • Strengths • Agile • Weaknesses • No potential for high pushing force • Very challenging to program and learn to drive well • Requires extra gearboxes
Wheels Drive Train Pneumatics Common Tools
Pneumatics The world of air. What is pneumatics? • Uses air to conduct a push or pull force • https://youtu.be/WksVDib_Vxs
Wheels Drive Train Pneumatics Common Tools
Why pneumatics? • Lighter • Motors/gears > Cylinders/compressors • Simple • Closed system • Adjustable • Can easily be changed or adjusted • Strong • Can lift over 180 lbs depending on the configuration
Wheels Drive Train Pneumatics Common Tools
Pneumatics Components • Compressor • Viair 090C Air Compressor • Included in rookie kit of parts • Output: 120 psi • Follow the arrows
Wheels Drive Train Pneumatics Common Tools
Pneumatics Components • Pressure release valve • Included in rookie kit of parts • Must be connected to compressor with hard fittings • 120 psi pressure relief • Pressure switch • Normally closed • Connects to both pneumatics and electronics pieces • Opens at 115 psi and closes at 95 psi saving battery power
Wheels Drive Train Pneumatics Common Tools
Pneumatics Components • Air Tank • Stores air within system • Withstand up to 125 psi • Do not over pressurize • Tanks can explode • Keep fasteners loose • Keep tanks protected and away from harm • Condensation will occur
Wheels Drive Train Pneumatics Common Tools
Pneumatics Components • Main Regulator (black) • Limits downstream air pressure • Air pressure < 60 psi • Secondary Regulator (yellow) • Placed after main regulator • Further reduces air pressure for different components Follow the arrows to prevent damage to system.
Wheels Drive Train Pneumatics Common Tools
Pneumatic Components • Solenoid valves • Open and close with electronic/programming commands • Must use one solenoid per cylinder
Wheels Drive Train Pneumatics Common Tools
Pneumatics Components • Gauges must be on both the working side and downstream side of system • Present on Compressor and all regulators • Brass fittings used to connect pneumatics pieces • Taping is used to prevent leaks
Wheels Drive Train Pneumatics Common Tools
Pneumatics Components • Tubing • Comes in a variety of sizes and colors • Used to allow air to travel through the system • Cylinders • Parts that conduct the push or pull force • Come in different sizes • Particular calculations to determine force measurements (force calculator)
Wheels Drive Train Pneumatics Common Tools
Gauge Storage Tank Compressor Pressure Switch (1 per cylinder) Relief Valve
Main Regulator w/ Cylinder Solenoid Pressure Gauge
Break off with secondary
regulator w/ gauge, solenoid, and cylinder Common Tools Back to the Basics! Common Tools • Saws • Hand • Band • Hydraulic Band • Circular • Sawzall
Wheels Drive Train Pneumatics Common Tools
Common Tools • Mills • Primarily for making holes (drill press) • Can fit many bits • Spin vertically downward • Can also be used to cut
Wheels Drive Train Pneumatics Common Tools
Bits • Sizes are fraction of an inch • Depending on the set, it can be as accurate as 1/64
Wheels Drive Train Pneumatics Common Tools
Common Tools • Lathe • Rotates the workpiece on an axis • Turning operation typically used for • Cutting • Sanding • Knurling • Drilling • Deforming • Facing • Turning • These operations can be done using other tools but a lathe can increase accuracy and overall quality, as well as save time.
Wheels Drive Train Pneumatics Common Tools
Common Tools • Grinder • Used to smooth rigged edges • Most metals and wood • “lazy filing”
Wheels Drive Train Pneumatics Common Tools
Common Tools • Solder • Electronic • Used to attach Wires to boards/other wires • Melting the actual solder with a hot metal iron and letting it harden
Wheels Drive Train Pneumatics Common Tools
Common Tools • Welding • Used to attach metal to metal • Can be complicated with specific materials • Also can be very dangerous if you don’t know what your doing
Wheels Drive Train Pneumatics Common Tools
Motors/ Actuators Makes the world go round Motors/Actuators • FRC provides an annual list of permitted motors/actuators. • Resource page • List of permitted motors/actuators • How many can be used? • What part numbers are available? • Where can I buy this part? • Part specifications
Motors/Actuators Electronics Coding Games
Electronics Remember, with great power comes i(^2)*R Electronics • Battery • Provides Power • Has to be 12 V • Only a (+) and (-) port
Motors/Actuators Electronics Coding Games
Electronics • Power Distributing Board • Distributes power from as 12VDC battery to various components throughout the system
Motors/Actuators Electronics Coding Games
Electronics • Voltage Regulator Module • Input Voltage • Output Resistance • Purpose: to regulate and control power for the robot radio, custom circuits and vision cameras
Motors/Actuators Electronics Coding Games
Electronics • Pneumatic Control Module • Contains inputs and outputs for 12V and 24V solenoids and the on-board compressor • Contains a pressure sensor to automatically regulate pressure • roboRio turns PCM on/off
Motors/Actuators Electronics Coding Games
Electronics • RoboRIO • Brain of the Robot • Holds all code and programs • Main communicator of the robot
Motors/Actuators Electronics Coding Games
Electronics • Motor Controllers • Connected to each individual motor • Provide a variable voltage for each DC motor • Many types and “brands”
Motors/Actuators Electronics Coding Games
Electronics • Controller/ Receiver • Sending your actual controls to the robot • Can come in many shapes and sizes • Can even just be a laptop • Commonly used: joystick, keyboard, xbox controller
Motors/Actuators Electronics Coding Games
Programming Language Pay no attention to the man behind the curtain. Programming Languages Most commonly used: Java, C++, Labview
Information, tutorials, and additional resources are all on the resource
page!
Motors/Actuators Electronics Coding Games
The Game What’s this robot supposed to do anyway? Games • Activity! • FRC Breakaway • https://www.youtube.com/watch?v=IEHAj3EmpMw
Motors/Actuators Electronics Coding Games
Games • Activity! • FRC Logomotion • https://www.youtube.com/watch?v=DTJOXTIaa9g
Turning and Boring
A specialized treatise for machinists, students in the industrial and engineering schools, and apprentices, on turning and boring methods, etc.