MONTHLY REPORT IN SEPTEMBER

ENGINEERING DEPARTMENT

I. LIST MOLDS WERE REPAIRED AND MODIFIED. Detail

II. ISO TARGET- DOWNTIME OF MOLD IN MONTH Detail

III. ISO TARGET- TARGET NEW MOLD IN MONTH Detail

I. LIST MOLDS WERE REPAIRED AND MODIFIED

1. Bracket 2960- Burr Detail

2. Spacer – Cutting die come up Detail

3. Source Blank 58K – NG position of marking Detail

4. Bracket 2950 – Backing die was broken Detail

 SOURCE BLANK 58K- NG spec of marking

Problem information Countermeasure

1 3
NG spec of marking - Adding 2 guide of layout Guide
2 layout
4
L

5-2 5-1
6-2 6-1

Analyze of Causes 7 8

-When we making guide for layout but can’t guide, we

adding touch sensor but layout was curved so it was 9
unstable.

Results

Lifter Pin Layout Touch sensor

Tested but still NG
 BRACKET 136217-2960
Problem information Countermeasure

Part have burr at -Adding chamfer stage in mold Insert

matching point Chamfer

Burr

Analyze of Causes
- This is matching point, some time have burr, and
burr standard is 0.1.
- No have chamfer burr in mold.
Matching point
have burr

Results

Testing OK
Khuôn không có insert để tỳ burr sau khi
cắt hình sản phẩm
 SPACER- Cutting die come up when running

Problem information Countermeasure

Some time cutting die come up when running. -Making key for holding cutting die

Analyze of Causes

-Because don’t have holder for cutting die

Results

Testing OK
 BRACKET 2950 – Backing die was Broken

Problem information Countermeasure

-Backing die was broken -Making new Backing die with thickness changing from 25 to
35mm, adding a Block between backing die and Lower die set for

Hole of
Backing 1

Analyze of Causes

-Because space between backing die and die set big, and Hole of
thickness of backing die is 15mm so backing die was weak. Backing 2

Hole of backing die Hole of Lower

die set

Results

Hole of
Lower die
set
Waiting to test
This space big so
backing die is weak
 TARGET DOWNTIME OF MOLD IN 2018

DOWNTIME

30.0

26.0 26.3
25.5 25.6 25.3
25.0 24.9 24.7 24.2

21.7 Target 20%

20.0

15.0

10.0

5.0

0.0
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12

Detail
 T9
60

50

40

30
Target
20%
max
20

10

0
 TARGET OF NEW MOLD IN 2018
Target Mold follow Sale
8
Sale get 4 item of Kyowa and 3
Item of Keihin
7

6 Mold finish 2 mold of

Kyowa, We are testing.
Have 1 part Valve B of
And we still make 4
Showa, Mold already
5

1 mold of 2 Mold need new

4
Astra mold: Bracket
Visteon- 2710 and 2720
Shield
3 Bracket

0
1 2 3 4 5 6 7 8 9 10 11 12

New item sale get Item need mold Mold EN Made

Detail
 Schedule Testing New Mold

August September October

No
Partname Part No W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

1 Upper One

2 Lever Support Bracket

3 Lever A

4 Lever B
Same
5 Ankle Ratchet Base 20
27-8 Same
6 Toe Ratchet Base 20
27-8 Same
7 Staywire K560
30-9
Same
8 Lever Throttle K560-0100
30-9
testing
9 Shield Bracket of Astra Visteon
27-9
testing
10 Lever Throttle K560-0000
30-9
testing
11 Valve Throttle Blank K560
30-9
Testing
12 Bracket 2710

Not yet testing

13 Bracket 2720