MEISTER IN PRECISION MACHINING – MANUFACTURING

FINAL EXAMINATION – PRACTICAL MARKING SCHEME

CANDIDATE NAME: ___________________________________________________________

Part 1: CAM Programming :

Question 1: (Total of 20 marks)

No Description Marking Remarks

Score
Allocation
 1 CAM Activities 1 mark
2 Perform draw 3D model. 1 mark
3 Assembly component 1 mark
4 Convert the STEP/IGES file into CAM software 1 mark
5 Identifying machining origin 1 mark
6 Suitable toolpath been selected 2 marks
7 Suitable tool been selected 2 marks
8 Input correct cutting data (Depth per cut, Feed rate & Spindle Speed) 2 marks
9 Machining sequence correct (Contouring / Pocketing / Slotting, Centering,
2marks
Drilling, Tapping and Reaming)
10 Cutting Simulation been verified 1 mark
11 *Program been posted 2 marks
12 Input on manufacturing planning sheet 1 marks
13 Able to finish below 1hrs 40minute = 3marks
Able to finish below 1hrs 50minute = 2marks
3 marks
Able to finish below 2hrs = 1marks
Finish more than 2hrs = 0marks
Total mark 20 mark
*Critical Criteria

Part 2: Perform fabricating:

Question 1: (Total of 30 marks)

No Description Marking
Score Remarks
Allocation
Fabrication:
1 Understanding on the tolerance and symbol 2 marks
2 Able to perform Milling process
- Workpiece Set up at machine vise
5 marks
- Tooling set up at Conventional Milling Machine
- Able to used suitable RPM for Milling spindle
3 Able to perform Lathe process
- Workpiece set up 3 Jaw Chuck
5 marks
- Tooling set up at Conventional lathe Machine
- Able to used suitable RPM for lathe spindle
4 *Sequence of Milling Operation 5 marks
5 *Sequence of Lathe Operation 5 marks
6 Knowledge on using suitable measuring equipment for the process 3 marks
7 Comply with safety precaution during machining 5 marks
*Refer to work plan Sheet
Part 3. Assembly Components

Question 1: (Total of 50 marks)

No Description Marking Remarks

Score
Allocation
Part Assembly:
1 Able to assembly part accordingly 5
2 Able to assemble part using fastener 5
3 *Ability to control the dimension according to tolerance 30
4 Function of movable parts 5
5 General Impression of finished workpiece 5
*Marks Refer to measurement table

Measurement Table

Evaluation Drawing
No. Part Tolerance Range Actual Measure Marks
item Measure
1. + 0.1
4 1 16.0 16.0-16.1
0.0
2. 4 2 5.0 +- 0.1 4.9-5.1
3. 4 3 8 +- 0.1 7.9-8.1
4. 7 1 Ø16.0 +- 0.1 Ø15.9-Ø16.1
5. 7 2 9.0 +- 0.1 8.9-9.1
6. 7 3 6.0 +- 0.1 5.9-6.1
*Refer to special tolerance Marks[Type a quote from the document or
the summary*Special
Marking Reference for Measurement of an interesting
Referencepoint.
for Measurement Table
Table
You can position the text box
Tolerance Marks
Tolerance anywhere in the document. Use the
Marks
Drawing Tools0.000
tab to change the
- 0.20 5
0.000 - 0.090 5
formatting of the pull quote text
0.25 - 0.30 4
0.090 - 0.10 4 box.]
0.30 - 0.35 2
0.10 - 0.15 3
0.35 – 0.4 1
0.15 - 0.20 2
0.4 - >> 0
0.20 - 0.3 1

0.3 - >> 0

Description Score (%) Remarks

Total Marks ( Part 1 + Part 2 + Part 3) Competent / Not Yet Competent

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Examiner 1 Examiner 2 (JPK)
Date: Date: