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  • Loc Ring

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    cepi
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    The document describes a problem at a manufacturing plant where a locating ring mold entered the crushing machine, breaking its knives. An investigation found that after molding, the locating ring fell into the box runner and was accidentally inserted into the crushing machine. To prevent recurrence, improvements were made which included checking molds for correct locating ring quantities, repairing damaged rings, and adding warning labels to the crushing machine.

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    Original Title

    Loc.Ring

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    The document describes a problem at a manufacturing plant where a locating ring mold entered the crushing machine, breaking its knives. An investigation found that after molding, the locating ring fell into the box runner and was accidentally inserted into the crushing machine. To prevent recurrence, improvements were made which included checking molds for correct locating ring quantities, repairing damaged rings, and adding warning labels to the crushing machine.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    10 views7 pages

    Loc Ring

    Uploaded by

    cepi
    The document describes a problem at a manufacturing plant where a locating ring mold entered the crushing machine, breaking its knives. An investigation found that after molding, the locating ring fell into the box runner and was accidentally inserted into the crushing machine. To prevent recurrence, improvements were made which included checking molds for correct locating ring quantities, repairing damaged rings, and adding warning labels to the crushing machine.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    of 7

    SAFETY ACTIVITY

    Problem : Locating ring mold B74 Stay Fender ½ (Mc.1 – 350 T)


    masuk ke Mesin Crushing

    June 2023
    Engineering/ Mold
    Phenomena Problem

    Problem : Mc. Crushing knifes broken, because Loc.ring mold enters to Mc.Crushing

    MC.Crushing

    Knifes
    MC.Crushing
    “Broken”
    Loc.Ring Mold
    enters to
    MC.Crushing
    Problem Chronology

    Locating ring mold


    Mold
    stay in MC.Plate

    Mold Dandori Mold Out MC Plate open

    Notes : After finish


    dandori, member
    dandori preparation
    for next dandori
    schedule

    “Broken” Knife Mc & Loc.Ring Box Runner  MC.Crushing Loc.Ring fell down to Box Runner
    Why-why analize
    Problem : LOC.RING into to MC.CRUSHING
    Why 1 Why 2 Why 3 Why 4 Why 5

    QTY. STD.
    Why Make Loc. Ring = Mold

    Loc.Ring fell down to Loc.Ring - No Install “Hole Damaged” Loc.Ring often QTY.ACTUAL
    Box runner Bolt screw screw M6 at Top disassembled LOC RING < MOLD
    Plate

    Why 6

    NO INSTRUCTIONS FOR
    Why Loose
    CRUSHING RUNNER YET

    NG “DAMAGE”
    Runner directly inserted to Loc.Ring (Old Mold)
    MC.Crushing – NOT USE
    Improvement (Why make) - Schedule

    * Qty.Mold Tonage 350 T = 53 unit

    1 2 Repair Tapping M6 3 4 New Loc.Ring


    Check Mold

    Repair Loc.Ring
    Moldmaker
    Improvement (Why loose)
    After
    Before

    1. Pour it into the box 2. Take a contamination 3. Put in to Mc.Crushing


    object
    Directly inserted to
    Mc.Crushing

    Additional “WARNING
    LABEL” at MC.Crushing
    TERIMA
    KASIH

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