RAYMOND’S

DMAPL
(Trouser line)

SUBMITTED BY:
SHRIA KALIA (NIFT Kangra)
MAYANK BANNI(NIFT Kannur)
•Line - 1

•No. of machines in each line -69

•No. of workstations in each line -69

•No. of Operators in each line-76

•No. of operations in each line -69

•SAM- 38.75
PROBLEMS OBSERVED IN TROUSER
LINE
•Absenteeism of workers

•Excessive talking of the operators

•Belt loops come entangled to the stitching area.

•Skill matrix board is not updated

•Performance matric boards are not updated.

• Material movement

•Work delay due to machine breakdown , thread breakage

and when bobin thread ends.
 SOLUTIONS
1.) The hangers can be put in different colors showing
different Sizes
2.)The operators should not be allowed to roam in the aisle
space so that the space is less crowded.
3.)The prepared belt loop should be rolled around a cylinder
to avoid entanglement.
4.) Change in layout to decrease material movement.
PROJECT: TO CHANGE THE MACHINE LAYOUT
TO DECREASE MATERIAL MOVEMENT