Automation, Robotic and CAM (KMP 5801)

LECTURER:PROF. DR. SHAMSUDDIN SULAIMAN

Presented by
Abdalellah
Hamid reza soltani
Masoud pishdar
sorosh
 History
Mashad Nakh Co. is one of Iran’s leading
spinners, specializing in the fields of open-end
and ring. In the open-end field which was
established in 1990, owner has combined
technologies from RIETER of Switzerland and
SCHLAFHORST of Germany with our own
ingenuity to achieve high quality yarns,
ranging from 1 Ne. up to 30 Ne. with variety of
cotton, viscose, acrylic, and polyester and
their blends.
 Spinning process
The important process stages involved in spinning a
cotton yarn are 
• Blow Room
• Carding
• Combing Preparatory
• Combing
• Draw Frames
• Speed Frames
• Ring Spinning
• Auto Winding
 Production System from Bale to Yarn
Rotor
Blowroom and Spinning Ring
Spinning
Carding Preparation Spinning
SYS Production System
Rieter Ring System
SYS Production System
Rieter Rotor System
A 11 UNIFLOC: The flexible automatic bale opener

The A 11 UNIfloc is the first element of

a complete, self-contained process
chain in Rieter’s quality- and
performance-oriented
blow room system. The distinguishing
features of this highly efficient bale
opener are:
 bale opening into microtufts for
effective cleaning and dust extraction
 uniform take-off of bale lay-down by
means of ≪bale profiling≫
 simultaneous processing of up to 4
assortments
 patented, individually
interchangeable double teeth on the
opening roller
A 11 UNIFLOC: The flexible automatic bale opener

 processing of cotton from all sources and

man-made fibers in staple lengths of up
to 65 mm
 output of up to 1 400 kg/h (carded sliver)
 bale lay-down over a length of 7.2 to 47.2
meters
 take-off width selectable between 1 700
and 2 300 mm
 graphic interface for easy, intuitive
operation at the control panel
 interface to higher-level control and
information systems available
 maximum yield due to optimized
processes
 Material Handling System

• A material-handling system can be simply

defined as an integrated system involving such
activities as handling, storing and controlling
material.
• The purpose of material handling in a factory is
to move raw material, working process, finish
parts, tools and supplies from one location to
another to facilitate the overall operations of
manufacturing.
Material Handling System
For Transfer Fibre

• This part it called clean – line

• It’s consist UNlfloc, UNlclean, Unlmix,
Unlstore and clean feed.
UNIfloc guarantees gentle
opening of the cotton bales
with its fine-toothed takeoff
roller and fine grid.
UNIclean to ensure that large trach
particle are removed in this point.
unique 3-point blending
process in UNImix ensures
very intensive blow room
blending and thus uniform
quality of the yarn.
Clean feed unit to clean and dedusted
the row material.
Material Handling System
For Waste of Fibre
• Time available for every
tube in machine is set by
computer programme
• Tubes are conducted
between small waste box in
the machine and large
container out side the
factory .
• Fans used for material
handling
• Pressing machine used in
the container to press the
wasted fibre.
separator
Being able to see not just coloured
objects during foreign part separation is
an advantage. Because it is possible to
clearly detect and reliably separate out
white and transparent particles such as
PP or PE foil as well. The patent-pending
technology uses polarised light for colour
distortion, thus enabling the cameras to
clearly detect previously “invisible“
objects. The SECUROPROP therefore
mark the current state of technical
feasibility. At the same time, they are
also integrated into a comprehensive
program for separation, during which the
various Trützschler components work
together perfectly. Their common aim: To
detect and remove foreign parts and, in
particular, foreign fibres in the raw
material as early as possible in the
material flow
 separator
• 1 The material is suctioned from an Automatic Bale Opener
BLENDOMAT BO-A
• 2 The automatic control of the fan ensures that the air volume
is uniform
• 3 A new guiding profile has been developed for the
aerodynamic heavy part separator
• 4 The rectangular duct is prepared for installation of spark
detectors
• 5 The dusty air is extracted in the air separator.
• 6 The metal detector detects all types of metals.
• 7 The extraction flap does not work with pre-tensioned springs,
but is actively opened and closed
• 8 The next machine, generally the fan in front of the
mixer, suctions off the material.
• 9 A flap conveys the separated heavy parts into the waste
carriage
• 10 The two wheeled waste containers are large-size
• 11 The extinguishing device can be integrated here
• 12 A heat sensor for monitoring of the waste carriage can be
integrated here
• 13 The dusty exhaust air is fed to a filter installation
• 14 Opened waste from the Waste Opener BO-R can be fed back
in without an additional fan
Material Handling System
to Transfer Can
 Material Handling System
to Transfer Can

The CanTrac system is a floor supported track system on which sliver cans are transported by means of push-
draw-technique.
It is used to directly connect draw frames and roving frames, draw frames and OE-machines as well as
combing machines and draw frames.
The can transport system can be used as a fully-automatic or semi-automatic solution. The system transports
full cans from the draw frames to the OE-machines or roving frames and returns empty cans to the draw
frames.
Each system is specifically designed for the can consumption requirements of the respective roving frame,
OE-machine or draw frame.
 Material Handling System
to Transfer Can
Technical Data
• Transport speed:
approximately 3 - 6 m/min.
• Transport direction:
bi-directional
• Installation:
mounted on the floor or in the ground
• Height:
35 mm or 52 mm or flush with the ground
• Drives:
electrical and pneumatic drives
• Control:
PLC with operator-panel
• Cans:
without casters
 Material Handling System
to Transfer Can
Advantages
 continuous can transport with low speed
 guarantees safe handling of the sliver yarn heads
 direct connection prevents mix-up of material
 constant number of cans in the system
 system is resistant to dust and lint
 high throughput
 transport system also serves as can buffer
 cans at the draw frame and roving frame are directly in working position
 high system flexibility
 excellent controllability
 high system reliability
 different automation levels according to customer's request
 short installation time
 easy to install within an existing system
 Rieter - Rotor Spinning Machine R 40

the R 40 offers up to 500 spinning positions per machine. This makes it the longest
spinning machine in the world. With the maximum machine length, delivery speeds of
up to 270 m/min are possible. Using fewer spinning positions, 350 m/min can be
obtained. Rotor speeds of up to 160 000 rpm, independent of the machine length,
enable highest production rates
Rieter - Rotor Spinning Machine R 40
Rieter - Rotor Spinning Machine R 40
AERO piecing, and the expert Piecing System XPS
 FASTEST ROBOT
 Yarn-like piecing with AEROpiecing technology
 Extremely effi cient robots with the shortest piecing time
 Simplest robot setting with XPS
 Travel of the robot is optimized using the intelligent Drive
System iDS

ROBOT AUTOMATIZATION
Speed and precision for productivity and quality Together
with the spinning box, the robot is of central importance.
The yarn quality in the area of a piecing, as well as the
machine efficiency, and thus the productivity, are
impacted by the robot.
AERO piecing, and the expert Piecing System XPS
PIECING QUALITY EQUAL TO THE YARN
AERO piecing, the revolutionary piecing
technology in the R 40, allows the
production of rotor yarns with short,
invisible piecing.

PIONEERING ROTOR CLEANING

Only a cleaned rotor can produce
piecings of the same quality as the yarn.
The patented rotor cleaning VARIOclean
is cleaning the rotor groove and the
rotor walls reliably from all trash, dust
and fiber finish.
SHORT STOP AT THE SPINNING POSITION
The R 40 robot conducts many individual tasks at
the spinning position, e.g., changing full packages,
placing empty tubes, cleaning the rotor, and
feeding the yarn into the rotor. The stop at the
spinning position only lasts 25 seconds. Modern
robot control permits parallel module operation at
maximum speed. The short cycle time makes it
possible for the same number of robots to service
more spinning positions without any reduction in
machine efficiency.
AutoFlow - Transport System for Packages

• The AutoFlow belt transport system is capable to control and convey up to

1,000 packages per hour with e.g. 20 different articles at the same time.
According to requirements the packages are fed to a central palletizer or
to a carton packing system.
 AutoFlow - Transport System for Packages

• The quality of the packages produced on the OE-spinning

machines and winding machines will not be compromised by
the AutoFlow system.

Advantages
 High economic potential
 Higher efficiency on the spinning and winding machines
 Avoiding complaints because of material mixture depending on
the transport
 Enhanced working conditions
 Higher production and throughput flexibility
 AutoFlow - Transport System for
Packages(conveyor)

Y-belt, I-belt, and Unroll Curve

Continuous conveying, no fixed-cycle operation
Short removal times (approx. 5 - 7 min/machine) for a higher
efficiency on the production machines
Manual removal at an ergonomic operating height

Spiral Conveyor
 Continuous conveying
 Movable or fixed at the spinning/winding machines
 Suitable to connect different manufacturing levels
Central Palletizer
The UniPal Central Palletizer can be
flexibly integrated into any Transport
system for packages.
Operation
This system is composed of two cells. The
first cell loads packages onto pallets and
places separators between layers.
The second cell is the Top/Bottom cell
which loads bottoms onto a conveyor and
also puts a top onto a completed pallet.
Two different layer samples are (4 x 3 and
5 x 4) are available as standard. Other
layer samples are possible on request.
Neuenhauser offers different and
customized material-flow concepts and
strategic designs for full and partial filled
pallets.
 Central Palletizer
Technical Data
• Pallet dimension:
Maximum (1150 x 1450) mm
• Stacking height:
Approximately 1600 mm
• Layer sample:
4 x 3 or 5 x 4
• Package type:
Conical / cylindrical
• Package diameter:
Minimum 180 / Maximum 280 mm
• Cycle time:
Approximately 1000 packages / hour
 SYS Management System
Engineering from Project to Production

Feasibility Mill planning Project management

studies

- Simulation - Layout - Engineering

- Spinning schedule - Automation - Coordination
- Production costs - Infrastructure - Hand-over
 SYS Management System
Mill Automation from Bale to Yarn
 SYS Management System
SPIDERweb - The Mill Monitoring System
One single data system for
mill monitoring from blow
room to spinning
 Quick identification of
weak points in production
 Optimized selection of raw
material blends on the basis
of sound quality data
 Long term database allows
efficiency comparison of lots
Remote access to mill data
with SPIDERweb