Precision Worldwide Inc produces industrial machines and equipment. Steel retaining rings were a regular replacement part, but a competitor introduced cheaper and longer-lasting plastic rings that threatened Precision's steel ring business. Precision's action plan was to:
1) Stop steel ring production and switch to plastic rings as soon as possible, which would allow them to recover inventory costs within 9 weeks.
2) Finish existing steel ring inventory first, which would take over 1 year and only recover 75% of production costs, risking losing market share.
3) Selling steel and plastic rings separately would require separate production lines and hurt customer relationships.
4) The steel likely had no other utility due to its specialized variety.
Precision Worldwide Inc produces industrial machines and equipment. Steel retaining rings were a regular replacement part, but a competitor introduced cheaper and longer-lasting plastic rings that threatened Precision's steel ring business. Precision's action plan was to:
1) Stop steel ring production and switch to plastic rings as soon as possible, which would allow them to recover inventory costs within 9 weeks.
2) Finish existing steel ring inventory first, which would take over 1 year and only recover 75% of production costs, risking losing market share.
3) Selling steel and plastic rings separately would require separate production lines and hurt customer relationships.
4) The steel likely had no other utility due to its specialized variety.
Precision Worldwide Inc produces industrial machines and equipment. Steel retaining rings were a regular replacement part, but a competitor introduced cheaper and longer-lasting plastic rings that threatened Precision's steel ring business. Precision's action plan was to:
1) Stop steel ring production and switch to plastic rings as soon as possible, which would allow them to recover inventory costs within 9 weeks.
2) Finish existing steel ring inventory first, which would take over 1 year and only recover 75% of production costs, risking losing market share.
3) Selling steel and plastic rings separately would require separate production lines and hurt customer relationships.
4) The steel likely had no other utility due to its specialized variety.
for nearly 90 years •Repairs and replacements which accounted for substantial part of the companies revenues ,were sold separately •Produced steel retaining rings ,which were a regular replacement item for some models of the machines the company sold. Threat for Precision Inc • The availibility of plastic rings(launched by a competitor ,namely Henri Poulenc) that threatened the existence of the steel rings. • The plastic rings would last at least 4 times the life of steel rings and it costs almost 4 times less that of steel rings. • The carrying inventory cost of the steel rings(finished as well as unfinished) was too large to be completely ignored. Action Plan for Precision Inc • Stop the production of Steel Rings completely and start production of Plastic rings at the earliest. • Finish the inventory of steel rings completely before switching over to plastic rings. • Supply of steel rings and plastic rings separately to separate markets. • Find some other utility for the unfabricated steel, probably for in-house production or fabrication. • Manufacture steel rings until mid-September and try to sell the steel at throwaway prices . • Reengineer production process to bring down the cost of Steel rings. Action Plan 1 Stop the production of Steel Rings completely and start production of Plastic rings at the earliest. • The cost of the unfinished steel inventory is $110,900 • The cost of the finished Steel rings are=$167292.9 (151*$1107.90) • The total cost of the inventory =$278192.9 • The profit per 100 of the plastic rings =$1070.35 (assuming s.p=$1350) Action Plan 1 Considering that after the phase out of the steel rings, Precision inc would be selling 690 Plastic rings per week, It would take them less than 9 weeks to recover the cost of inventory. Calculation: The no of rings sold per week=690 The profit gathered in 1 week=$7385.415 No of weeks required to recover the inventory costs=$ 278192.9/$7385.415=37.6 Action Plan 2 Finish the inventory of steel rings completely before switching over to plastic rings. If the inventory has to be completely used up, the total amount of steel rings that the company would have to sell would be=15100+34500=49600 At 690 rings /week,it would take 72 weeks(1.3yrs) for the company to sell of all the inventory. Drawbacks of Action Plan 2 • For 72 weeks profits from steel rings=4960*$242.1=$120081.6 • For 72 weeks profits from plastic rings= 6.9*72*1070.35=$531749.88. • This compensate for about 75% of the cost of production of the finished steel rings. • Moreover, the time spent on selling these steel rings would be precious time wasted ,than trying to grab the market for the plastic rings . • The competitor would try increase his market base of plastic rings and the plastic rings being the future ,would eventually phase out Precision Inc out of market. • Again, the above calculations have been done at the assumption that the company would be able to sell steel rings at $1350 and plastic rings at same volume. Action Plan3 • Supply of steel rings and plastic rings separately to separate markets. • For this to be possible, Precision inc would require separate production lines for Steel and Plastic Rings at the same time ,at least till the inventory of Steel rings are over. • By doing this, the company won’t be able to achieve economies of scale in both the production lines. • Moreover, selling different rings to different customers would create customer animosity which would again adversely affect the their business. Action Plan 4 • Find some other utility for the unfabricated steel, probably for in-house production or fabrication. • From the data given in the case ,it is highly unlikely since the quality of steel is of a special variety.