EPC project

execution- Electrical

-By
Mr. Prakash Jha
Mr. Akhil Jain
Objective of Presentation:

• To identify the basic list of deliverables produced by electrical

design department.

• To project the dependency on inputs for each deliverable from

other disciplines.

• To understand the cascading effect of change / revision in the

deliverables due to change in input data.
 EPC Project Execution Flowchart

Assembly
Piping Design
Drawing
Process Design

Eqpt. Design
Equipment Layouts, and Structural
Plot Plan, Inputs Piping Drawing
Pipe Rack / Building Elevations & Layouts

Control System
and Instrument Instrumentation
Design Drawing
Interface
Spatial Info.

Civil and Arch.

Electrical Design Civil Design
Electrical Load Data, Spatial Info. Drawing
MOC, Temp. Class,
Spatial Info.
Duty Cycle, Critical Loads,
Product Type (For HAC) Electrical
Drawings
Electrical Deliverables

• Electrical Design Calculations:

• Load Analysis and Breaker Sizing
• Transformer Sizing
• Cable Sizing
• Cable Tray Sizing
• Lighting Calculations
• Single Line Diagrams
• Substation and switchyard Layouts
• Layouts:
• Cable Routing Layouts
• Grounding Layouts
• Lightning Protection Layouts
• Lighting and Power Dist. Layouts.
• Cable Schedule
• Electrical Equipment Specifications
• Electrical Erection Tender and BOQ.
Process Design Inputs Flow of Interface Electrical Deliverable

Equipment List Load Calculations

Load data Breaker / Panel Sizing

Vendor Package Information Cable Sizing Calculations and

Estimation of Cable Tray Sizes

Critical Load Details DG Sizing Calculations

LV Distribution SLDs

UPS Sizing Calculations

P&ID Motor Control Interface

Piping Design Inputs Flow of Interface Electrical Deliverable

Plot Plan / Equipment Layouts Cable Sizing / Selection, Cable

Route Plan, Cable Tray Sizing.
Elevation Drawings Lighting Calculation and
Layouts
Battery Limits Layout Grounding Calculations and
Drawings Layouts

Critical Load Details Lightning Protection Layouts

Piping Plan in Pipe Rack BOQ Estimation

UPS Sizing Calculations

Civil Design Inputs
Soil Investigation Report
including Soil Resistivity Data
Foundation Drawings
Roads & Drainage Drawings
Industrial & Non-industrial
Building Drawings
Equipment Structure
Drawings
Flow of Interface Electrical Deliverable
Main Grounding Grid and
Equipment Grounding
Conductor Calculation
Final Cable Raceway & Tray
Routing Plans
Street Lighting Calculation &
Plan
Lightning Protection
Calculation & Plans
 Electrical Design Flow

Process Inputs Piping Inputs

Electrical Load Data, MOC, Package
Equipment Layout, Elevation
data, Temp. Class, Duty Cycle, Critical
Drawings, Rack Layouts, Plot Plan
Loads, Product Type (For HAC), P&ID

Electrical Load Calculations Electrical Room / Substation Sizing

Transformer, DG, UPS Sizing Lighting Layout

Calculations
Grounding and Lightning Protection
Single Line Diagrams Layout

PCC/MCC Sizing Cable Schedule

Control Interface
Cable Tray Routing
Area Classification

Electrical tender BOQ

Conclusion:

• The cascading effect of change / revision in input data from

process / Piping may effect all electrical Calculations and
Layouts.

• The difference in actual equipment installation v/s designed

electrical interface may cause sever execution issues and
operational hazards to the end user.