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as high as 1015 W/cm2.
The energy forms a plasma that explodes and
vaporizes material directly without forming a liquid
phase. However, the average power available from
these ultra fast lasers is low (1-10W) and component
throughput is slow compared to that available from a
Q-switched Nd:YAG laser, for example, with two
orders of magnitude higher average power.
http://www.twi-global.com/technical-knowledge/faqs/process-faqs/faq-what-
is-laser-vaporisation/
Fig. 1. Schematic of the 2’’ -diameter quartz tube and hot furnace used
for laser vaporization growth of SWNT with in situ LIL-imaging and
spectroscopy diagnostics.
Plume dynamics
During the condensation of the Co atoms for ∆t > 1 ms,
only the leading edge of the atomic-Co plume overlaps
the carbon clusters. Assuming that Co clustering initiates
nanotube formation, it appears that nanotubes grow from
a feedstock of aggregated nanoparticles during seconds of
time, confined first within the vortex ring and then by
thermophoresis and fluid flow in the quartz tube.
Thermophoresis, or thermodiffusion is a
phenomenon observed in mixtures of mobile particles
where the different particle types exhibit different
responses to the force of a temperature gradient
EXPERIMENTAL SET UP
In 1995, Smalley's group at Rice University reported the
synthesis of carbon nano tubes by laser vaporization. The laser
vaporization apparatus used by Smalley's group . A pulsed, or
continuous laser is used to vaporize a graphite target in an
oven at 1200 °C. The main difference between continuous and
pulsed laser, is that the pulsed laser demands a much higher
light intensity (100 kW/cm2 compared with 12 kW/cm2). The
oven is filled with helium or argon gas in order to keep the
pressure at 500 Torr. A very hot vapor plume forms, then
expands and cools rapidly. As the vaporized species cool, small
carbon molecules and atoms quickly condense to form larger
clusters, possibly including fullerenes
Reference:-http://www6.physik.uni-greifswald.de/
GRAPHITE
TARGET
Reference :-http://www.phy.mtu.edu
Dr. Gerald Caneba Department of Chemical Engineering, Michigan Technological University Houghton, Michigan
The catalysts also begin to condense, but more slowly at
first, and attach to carbon clusters and prevent their
closing into cage structures. Catalysts may even open cage
structures when they attach to them. From these initial
clusters, tubular molecules grow into single-wall carbon
nano tubes until the catalyst particles become too large, or
until conditions have cooled sufficiently that carbon no
longer can diffuse through or over the surface of the
catalyst It is also possible that the particles become that
much coated with a carbon layer that they cannot absorb
more and the nano tube stops growing. The SWNTs
formed in this case are bundled together by van der Waals
force
Fig. a .Field-emission SEM image of SWNT bundles
b. TEM images of the raw SWNT collected
Reference:-A.A. Puretzky, D.B. Geohegan, X. Fan, S.J. Pennycook “Dynamics of
single-wall carbon nanotube synthesis by laser Vaporization” Appl. Phys. A 70, 153–
CONCLUSION
Laser vaporization is arguably the best method to grow
high-quality, high-purity SWNTs. As typically employed, a
small amount of material ( e16 carbon atoms and e14
metal catalyst atoms) is laser-vaporized inside a hot oven
with gently flowing inert gas. On a single laser shot , this
material self-assembles to form of SWNTs (70–90 % yield)
under the correct conditions . Despite the wide range of
metal catalyst nano particle diameters produced during
pulsed-LV, only SWNTs are formed. Although SWNTs
grow easily by nanosecond time-scale laser vaporization
followed by annealing in a hot oven, they can also be
grown by LV at room temperature where it appears that
sufficient heating of the target or ejecta is accomplished by
high-repetition-rate or long-pulse ( 10 ms) lasers.
Prelude
Pulsed Laser Vaporisation is a technique
where a high-power pulsed laser beam is
focused inside a vacuum chamber to strike a
solid carbonaceous target from which CNT is
to be synthesised.
This material is vaporized from the target and
deposits as a solid product. This process can
occur in the presence of a background gas,
such as argon used to transport the final
product.
EXPERIMENTAL SETUP
A typical reactor chamber consists of a cylindrical quartz tube
within a furnace.
In order to successfully produce SWNTs the temperature of the
reactor chamber must be heated and the temperature maintained
between 800-1200C. This heated region contains the target.
The vaporized material travels down the quartz tube under
flowing Argon.
When the vaporized material exits the heated portion of the
furnace, product condenses on the walls of the quartz reactor
tube.
Often times a cold condenser will be used to collect the product.
Process
This process gives high yields of Single walled Carbon
Nanotubes by vaporising graphite rods containing small
amounts of Ni and Co at 1200°C using a laser beam.
In this method Initial laser vaporization pulses are followed
by pulses to vaporise target more rapidly. This process
minimizes the amount of carbon deposited as soot.
CNT aggregate at the end of the tube. The tubes produced by
this method are in the form of ropes 10 - 20 nm in diameter
and up to 100 micron or more in length. By varying
temperature, catalyst composition and other process
parameters average diameter and length of CNT can be
varied.
Laser ablation of the target
material
Incident laser pulse penetrates into the surface of
the material within the penetration depth which is
up to 10nm, this dimension depends on laser
wavelength and refraction index of material
The strong electrical field generated by the laser
light is sufficiently strong to remove the electrons
from the bulk material of the penetrated volume.
The free electrons oscillate within the
electromagnetic field of the laser light and can
collide with the atoms of the bulk material thus
transferring some of their energy to the lattice of
the target material within the surface region. The
surface of the target is then heated up and the
material is vaporized.
TECHNICAL ASPECTS
Some factors that influence the synthesis rate of CNT:
Target material
Temperature of chamber
Catalyst used
Pulse energy of laser
Type of gas and pressure in chamber (argon,
nitrogen, etc.)
DESCRIPTION OF PHYSICAL
PHENOMENA
Minimum laser intensity or the vaporisation
threshold necessary for bulk material evaporation
can be computed from the following equation