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HANOI UNIVERSITY OF SCIENCE AND TECHNOLOGY

SCHOOL OF CHEMICAL ENGINEERING

PRODUCTION CANE SUGAR


Lecturer: Dr.Ta Hong Duc
Members :
1. Vu Thi Linh 20152238
2. Pham Thi Bich Ngoc 20152704
3. Pham Thi Nhung 20152788
4. Nguyen Thi Phuong 20152930
5. Le Phuong Anh 20150067
ARTICLE

1 PRODUCTION CANE SUGAR

PRINCIPLE DIAGRAM 2

3 PROCESS FLOW DIAGRAM


PIPING AND INSTRUMENT
4
DIAGRAM
1
PRODUCTION CANE SUGAR

 Application of
sugarcane
 Schematic of process
of sugarcane to sugar
 Application of
concentrates
Application of sugarcane
Schematic of process of sugarcane to
sugar

Figure 7.4: Schematic of process of sugarcane to produce ethanol and


sugar.
chemical
producti
on
Food
producti
on

Application

6
2
Principle diagram
 Balance equation for matter and
energy
 Principle diagram
Balance equation for matter and energy
1.Material and energy balances
 Feed flow rate:

Gđ = = = 3200 kg/h

2.Vapour flow rate

  W = Gđ(1 - )

  W= 2000(1 - ) = 2400 kg/h


Balance equation for matter and energy
3.Concentration solution of each evaporator
W1 : Vapour flow rate of evaporator 1

W2 : Vapour flow rate of evaporator 2

Vapour flux ratio of 2 evaporators


W1 : W 2 = 1 : 1

Another: W1 + W2 = W = 2400 kg/h

→ W1 = 1200 kg/h ; W2 = 1200 kg/h

Concentration solution of evaporator 1


  x1 = = = 24%

Concentration solution of evaporator 2:


x2 = 60%
Balance equation for matter and energy
Pressures and temperatures of 2 evaporators
Choose : Steam water’s pressure of evaporator 1: p1 = 3 at
Pressure of condenser: pnt = 0,3 at
Δp1: Difference pressure of evaporator 1 and evaporator 2
Δp2 Difference pressure of evaporator 1and condenser
Δp : Difference pressure of system
⇒ Δp = p1 – pnt = 3 – 0,3 = 2,7 at

 Pressre ratio of 2 evaporators


= 1,5

Another : Δp1 + Δp2 = 2,7


→ Δp1 = 1,62 at ; Δp2 = 1,08 at

Steam water’s pressure of evaporator 2:


p2 = p1 - Δp1 = 3 – 1,62 = 1,38 at
Balance equation for matter and energy

Table 1 lists the data collected and calculated results in a summarized form

Steam water Vapour flux

 
T i r p' t' i' r'
p (at)
(ºC) (kJ/kg) (kJ/kg) (at) (ºC) (kJ/kg) (kJ/kg)

Evaporator 1 3 132,9 2730,06 2170,88 1,42 109,25 2707 2236

Evaporator 2 1,38 108,25 2692,3 2238 0,32 69,7 2622,4 2360,8

Condenser 0,3 68,7            


The heat content balance
The heat content balance

a) Heat content input b)Heat content output

a b c d
 Evaporator 1:  Evaporator 2:  Evaporator 1:  Evaporator 2:
 Heat content input by  Heat content input by vapour:  Vapour flux:  Vapour flux:
steam water : W1.i2 W1.i’1 W2.i'2
D.i1  Heat content input by solution  Condenser:  Condenser:
 Heat content input by flux of evaporator 1: D.θ1.Cnc1 W1.θ2.Cnc2
feed: (Gđ – W1).C1.ts1  Solution flux:  Solution flux:
Gđ.Cđ.ts0 (Gđ – W1).C1.ts1 (Gđ – W1 – W2).C2.ts2
 Heat content lost:  Heat content lost:
Qm1 = 0,05D(i1 -Cnc1.θ1) Qm1 = 0,05W1(i2 – Cnc2.θ2)
The heat content balance
System of heat content equations
Heat content input = Heat content output

- Evaporator 1:
Gđ.Cđ.ts0 + D.i1 = (Gđ – W1).C1.ts1 + W1.i'1 + D.θ1.Cnc1 + 0,05D(i1 – Cnc1.θ1)
- Evaporator 2:
W1.i2+(Gđ–W1).C1.ts1=W2.i'2+(Gđ–W1–W2).C2.ts2 +W1.θ2.Cnc2 +0,05W1(i2 – Cnc2.θ2)

Another : W1 + W2 = W

  ⇒ W1 =

  D=
The heat content balance
Calculate
W1 =1202,78 (kg/h)

⇒ W2 = W – W1 = 2400 – 1202,78 = 1197,22(kg/h)

W1tb = 1201,39 (kg/h) W2tb = 1198,61 (kg/h) D = 1179,67 (kg/h)

W (kg/h)
C Cnc θ Error
Evaporator
(J/kg. ºC) (J/kg. ºC) (ºC) ε
Suppose Calculate

1 3789,57 4272,09 132,9 1200 1201,39 0,23%

2 3046,92 4230,73 108,25 1200 1198,61 0,23 %

Deviation ε between vapour of 2 evaporators < 5%. So that suppose about pressre ratio of 2 evaporators is appropriate
Principle diagram
3 PROCESS FLOW
DIAGRAM( PFD)
 PFD

 EQUIPMENT PRICES
PFD
EQUIPMENT PRICES
EQUIPMENT PRICES
PENTAX MB 200 Centrifugal pumps (1.5kw)
Price : 7.110.000 vnđ
 

Model Pentax MB 200 (2 tầng


cánh)

Price 7.290.000 Vnđ

Power 220 v/1p/50Hz

Capacity 1.5  Kw

High Max 43 m

Flow Max 12 m3/h


In and out 40-32 mm

National production Made in Italy


4
PIPING AND INSTRUMENT
DIAGRAM (P&ID)
 (P&ID)
P&ID
TỔNG MẶT BẰNG
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