AUTOMIZE QC EVALUATION

SHEET
QAQC DEPARTMENT
PT. SBCK AND SHIMIZU CORPORATION JAKARTA OFFICE
AUTOMIZE QC EVALUATION SHEET
• HOW ?
To input defects number to the form which is automatic-based system of
calculation with coding system.

• WHAT TO DO
1. To make defect list
2. To make standard sheet/form, by excel

• TARGET
1. Short all kind of defects occure by rate (from the highest most occur defect to
the lowest)
2. Define defect-based causes of each defect occurred for next Improvement
consideration.
LEVEL OF OBSERVATION
Important!
To determine the coding system, necessary to classified
photos found during inspection into:
1. Level of observation, whether it is a:
A. Defect (Defect list breakdown)
B. Reminder / Preventive information (100)
C. To be confirmed (200)
D. Suggestion (300)
E. Good Sample, acceptable
2. Defect Based-Causes (explain detail at next page)
DEFECT BASED-CAUSES
1. Inappropriate procedures
1. Standard or requirement
2. Drawing
3. Appearance’s acceptance (by visual check)
2. Manpower
1. Supervision, no inspection break,
2. Staff’s awareness and knowledge
3. Worker’s skills,
4. Worker’s awareness and knowledge
5. Human error
3. Material
1. Wrong material selection
2. No material approval, mock-up if necessary
4. Machinery & Tools
1. Inappropriate machinery selection
INAPPROPRIATE PROCEDURES
1. Standard / requirement
1. Didn’t follow QCCS, BTD construction standard,
2. No MoS and Individual Meeting
3. Didn’t follow client’s requirement

2. Drawing
1. Inappropriate shop drawing
2. Didn’t follow General notes & Typical detail
3. Didn’t follow std detail drawing

3. Appearance’s acceptance by visual checklist

1. Inspector’s acceptance
2. Designer’s acceptance
3. Cient’s acceptance
CODING SYSTEM
(Number of Defect) + (Number of Defect Based-Causes)
1.1.1 + 1.2.1
(Number of Defect) + (Level of Observation if not a defect)
1.1 + 100
How to determine Number of Defect?
This number coming from defect list.

How to determine Number of Defect Based-Causes?

Please see page 4 & 5.

How to determine Level of Observation if not a defect?

Please see page 3.
GENERAL NOTES
• To make the QC evaluation continuously as each project
• (Each defect item should be defined respective percentage weight.
May different between each item)