5‘S’ ds

rRo
1 SEIRI - SORTING - NWVkbZ
2 SEITON - SYSTEMATIC - lqO;ofLFkr
j[kj[kko
ARRANGEMENT

3 SEISO - SPIC AND SPAN - lkQ lQkbZ

4 SEIKETSU - STANDARDIZATION

ekudhdj.k
5 SHITSUKE - SELF DISCIPLINE - Lo;a
 5‘S’
D;ksa
& xkzgdksa dh c<+rh vk'kk,W
& mRikn dh xq.koRrk
& ekfyd vkSj deZpkjh dh c<+rh vk'kk,W
& izfrLi/kkZ
& ljdkjh fu;e vkSj dkuwu dk ljyhdj.k
 
bl cnyrs gq,s ;qx esa gedks cnyuk gS
 
& gekjh lksp
& gekjk dke djus dk rjhdk
 1 ‘S' SORTING
ST

NWVkbZ

& vko';d oLrqvksa dk vuko';d oLrqvksa

ls vyx djuk
& vuko';d oLrqvksa dks LdzSi djuk A
& NWVkbZ dh vko`fr
mn~ns';
& blls gesa cpr
gksxh
& le; dh
 2‘S’

O;ofLFkr j[kj[kko dk ;g rkRi;Z gS fd

• ge lHkh vko”;d oLrqvksa dks bl izdkj

ltk,sa
fd oks bLrseky djus esa vklku gksa

• mUgs yscy djsa A

Rkkfd dksbZ Hkh bUgs <¡w< dj iz;®x
esa yk ldsa A
2S
2S
 2‘S’ dSls
vc dh O;oLFkkdjsa
dh tk¡p
Step i) LFkku dk fu/kkZj.k & <w¡<us ds O;FkZ dks
[kRe djuk,ekuoh; fØ;kvksa dk O;FkZ & 5‘S’
Map }kjk orZeku LFkku dk ewY;kadu
Step ii) LFkku dh igpku
& lkbZu cksMZ }kjk
& isfVax }kjk
& dyj dksfMax }kjk
& vkÅV ykbfuax }kjk
 Drawers esa O;ofLFkr j[kj[kko 2 ‘S’

Xkyr <ax ls j[kj[kko Lkgh izdkj ls j[kj[kko

h iwoZfu/kkZfjr LFkkuksa ij fuf”pr ek=k eas LVksjst A

 bLrseky dh nj ds fglkc ls oLrqvksa dh
O;oLFkk
Mi;ksxh oLrq,sa

og oLrq,as tks
ogoLrq, dh gj gQrs dHkh&dHkh gh
yxkrkj bLrseky
gS bLrseky gksrh bLrseky gksus okyh
gksrh gS (gj /kaVs]
gSa (gj frekgh essa)
jkst] gj gQrs)

e”khu ds ikl j[ksaA dk;Z LFky esa j[ksa LVksj esa j[ksaA
LFkkua dh igpku ds Vwy
1- lkbZu cksMZ j.kuhfr
2- isafVax j.kuhfr
3- Dyj dksfMax j.kuhfr
4- vkmVykbfux j.kuhfr
 LkkbucksMZ @yscfyax
j.kuhfr

Ekk=k dh igpku
 2. IkSfVax j.kuhfr
bUQksZes”ku cksMZ dh fn”kk

fn”kk-1 fn”kk-2 fn”kk-3

vki ;g vUnktk yxk ldrs gSa fd cksMZ dh
n”kk dkSu lh gS
h fn”kk dks n”kkZus ds fy;s vki rhj dk fu”kku
xk ldrs gSaA
 4. dyj dksfMax
j.uhfr

Ykwczhds”ku ds fy;s dksfMax

 Vwyks dh LVksjst

Vwy LVksjst ds vkn”kZ mnkgj.k

yks ds LFkku dks bLrseky dh nj ds vuqlkj fu/kkZfjr djsa fd

bUgs fudkyus esa de le; yxsA
 ,.MkWau ykbVsa rFkk ykbVsa
fLopksa dh dyj

Ykbu vkijsfVax LVsVl ykbV yxkuk fLopks ij dksb igpku ugh

jaxks ls igpku djs 1 jaxks ls igpku djs 2

dyj dksfMax dk ekudhdj.k ugh fd;k x;k gSaA

 2S

Before Improvement After Improvement

Workpiec Workpiec
e e
Parts

Parts

Parts
stand
Parts (slanted)
stand

Worktable Worktable
(two-thirds width reduction)

• Worktable was too wide. • Worktable was made smaller

• Parts stand was too far away.
• Parts were laid out
horizontally, making
them hard to see and reach.
(two-thirds width reduction).
• Parts were put within closer reach.
• Parts were laid out on a slant,
making them easier to see and
reach.
 SET IN ORDER

Operator returns tool without having to step back or

look

Tools Kept Close at Hand and Stored in the Order

Used
 SET IN ORDER

Before Improvement After Improvement

Plastic sheets Workpiece

for packaging

Conveyor Conveyor

• Plastic sheets were kept on • Now plastic sheets are hung

the rack behind the
operator.
• The operator was forced to
turn around each time he
needed a plastic sheet.
• The turning motion required
four seconds.
on a hook in front of operator.
• The operator does not have to turn
around.
• Four seconds of motion waste are
eliminated.
 3RD S SPIC & SPAN
LkkQ & lQkbZ
&oLrqvksa dks xank gksus ls cpkus dh izfd;k dks le>uk
A
&oLrqvksa dks vPNh gkyr esa j[kuk A
 
 
mn~ns';

- dfe;ksa dks <w<Wuk vkSj mUgsa nwj djus ds fy;s lgh

vkSj tYnh dne mBkuk
& LoPN vkSj LoLFk okrkoj.k cuk, j[kuk A
 LkkQ & lQkbZ
LVSil
1 vius dk;Z LFky ij dke djus ds ckn mlss lkQ djsa
A
2 e”khujh o midj.kksa dks mi;ksx esa ysus ds ckn
mUgsa lkQ djsa
3 viuh e”khu dks vkW;y ;k ikuh dh yhdst ds fy;s
pSd djsa A vxj yhdst gS] rks mls rqjUr Bhd
djok;sa A
4 lQkbZ ds fy;s ‘’ksM;wy cuk;s o lacaf/kr O;fDr
dh ftEesnkjh fuf”pr djsa
 4TH S STANDARISATION
Ekkudhdj.k
gys crk;s x;s 4S dks viukus ls
ekudhd`r dk;Z djus ds rjhdksa ls
vius dk;Z LFky dks LoPN ,oa lqjf{kr j[kus ls
;Z djus ds fy;s mRre ekgkSy rS;kj gksrk gS A

ekud (Standard)
vius dk;Z] mRikn vkSj dk;Z fof/k ds fy;s
viuh e'khu ds fy;s
vius dk;Z LFky ds fy;s
 5TH S Self-Discipline
Loa; vuq'kklu
& izf'k{k.k (Training)
& ewY;kadu (Evaluation)
& fLFkfr dk tk;tk ysuk (Follow up Action)
 
mn~~ns';
fdlh Hkh mn~ns'; dh yxkrkj izkfIr
Loa; vuq'kklu
SELF-DISCIPLINE

& de ls de 3S dh dk;Z iz.kkyh dk vkjEHk djuk

 
& vuq'kklu (DISCIPLINE) cuk, j[kuk
 
& le; dk ikcUn jguk
 
& lqfuf'pr dks cuk, j[kuk
 
& nwljksa dks izksRlkfgr djus ds fy, viuh miyfC/k;kW
muds lkFk ckaVuk A
 
5S ds ykHk
& ,d lkQ] lqUnj vkSj O;ofLFkr dk;Z LFky esa dke
djuk
& oLrqvksa dks ikus ds fy, de le; yxuk
& lwpuk <w<Waus ds fy, de le; yxuk
& fnDdrksa vkSj dfe;ksa dks tYnh ekywe djuk
& e'khu ds de [kjkc gksus ls mRiknu esa uqdlku dk
de gksuk
& mRiknu dk de ykxr ls cuuk
& mRiknu ls vf/kd bLrseky gkssus okys LFkku dh
miyC/krk
& vPNs rjhds ls e'khuksa dk j[kj[kko ,oa cpko
& vf/kd ls vf/kd deZpkfj;ksa dh Hkkxhnkjh
& ekudhd`r dk;Z fof/k ds mi;ksx ls xyfr;ksa esa deh
ykuk
& yxkrkj vPNh xq.koRrk okyk mRikn dk gksuk