Perfect Forgings

Presents

Lok;r j[kj[kko
 CCleaning
L  Oiling

AUTONOMOUS MAINTENANCE R  Re Tightening

I Inspection

Lok;r j[kj[kko

It is the activity in which each worker performs, i.e. Cleaning ,Oiling

(lubrication) & Tightening the machine parts. & repair and check the
accuracy of his own equipments.
;g ,d xfrfof/k gS ftlesa çR;sd dk;ZdrkZ çfrfnu lQkbZ]
Lusgu vkSj e'khu ds fgLlksa dks dlrk gS vksj [kqn ds
midj.kksa dh ejEer o 'kq)rk dh tk¡p djrk gSA

C  Cleaning
O  Oiling
T  Tightening
 Aim of
AUTONOMOUS MAINTENANCE
1. His aim is, achieving the goal of keeping own equipment
in good condition.

mldk y{; gS] vPNh gkyr esa Lo;a ds midj.kksa

dks j[kus dk y{; çkIr djukA

2. It is performed by the machine operator rather than the

maintenance staff.

;g e'khu vkçsVj ;k esaVsusal LVkQ }kjk fd;k tkrk

gSA
 The operator should have the following basic abilities: –
vkçsVj dks fuEufyf[kr ewy ;ksX;rk gksuk Pkkfg,A
He should have:-
1. Ability to sense abnormality .
fo"kerk dks le>us dh {kerkA
2. Ability to find abnormality in the equipment/products .
midj.kksa@mRiknksa esa fo"kerk dks [kkstus dh {kerkA
3. Ability to make necessary kaizen.
vko';d dkbt+su cukus dh {kerkA
4. Ability to understand the co-relation between equipment & quality.
midj.k vkSj xq.koÙkk esa vkilh laca/k le>us dh {kerkA
5. Ability to understand the equipment mechanism & functions.
midj.kksa ds ra= vkSj dk;Z dks le>us dh {kerkA.
 The
Mind
set………..
 Individual preserving one’s own equipment.
O;fDrxRk laj{k.k [kqn ds midj.k dks [kqn gh djrk gSA

Significant change¼egRoiw.kZ cnyko½ from early theory of:-

“ I manufacture – You repair”
or
“I make - You Fix”
 Support to Autonomous activities
Lok;r xfrfof/k;ksa ds fYk, lgk;rk

1. Training & guidance in equipment structures ,functions & names of

parts.
midj.k dh lajpukvksa] dk;ksZa vkSj ikVZ ds uke ds ckjs esa
çf'k{k.k vkSj ekxZn'kZu gksuk pkfg,A
2. Guidance of lubrication, unification of oil types and oiling preparation
standard. (oiling locations, oil types, and oiling period).
yqfczds'ku] rsy çdkj ds ,dhdj.k vkSj rsy dh ekud dh rS;kjh ij
vuqns'k gksuk pkfg, A ¼rsy ds ç;ksx LFkkuksa] çdkj vkSj ç;ksx dk
le;½
3. Counter measures for the causes of dirty equipment and improving
access to hard-to-clean areas
xans midj.kksa ds dkj.kksa ds fy, dk;kZokb vkSj eqf'dy ls lkQ
gksus okys {ks=ksa ds fy, lq/kkj djuk gSA
 7 Steps For Evolving “Autonomous Maintenance”
Lok;r j[kj[kko dks fodflr djus ds fy, 7 dneA

1. Initial Clean-up. izkjafHkd lQkbZ

2. Countermeasures against source of contamination & difficult to access locations.
çnw"k.k ds lw=ksa ds f[kykQ vkSj nqxZe {ks=ksa rd igq¡pus ds fy, dk;ZokbZA
3. Creation of tentative autonomous maintenance standards. varfje ekud dk fu:i.k
4. General inspection. LkkekU; fujh{k.kA
(Conduct general inspection training for all team members)
1. Autonomous inspection. Lok;r fujh{k.kA
(Carry out equipment inspection checks on a frequent basis)
1. All-out goals management lHkh ckgj izca/ku ds y{;ksaA
(Work Place management & control needed to ensure success).
• Standardization ekudhdj.kA
(Continuous improvement never ends)
Step 1
Initial Cleanup izkjafHkd
lQkbZ
Purpose (mðs';)
Thorough cleaning, extraction & handling of dirty, dust & stains of equipments.
lQkbZ ds ek/;e ls iwjs midj.kksa ij xanxh]/kwy vkSj nkx dk fudkl rFkk fu;a=.kA

Activity ( गतिविधि )
1. Provide basic training needed to implement Step 1. Training such as safety
equipment, structure and function, lubrication, proper re-tightening etc.

pj.k&1 dks ykxw djus ds fy, t:jr cqfu;knh çf'k{k.k çnku djsa] çf'k{k.k
tSls lqj{kk midj.k] lajpuk o dk;Z] Lusgu] mfpr dlko vkfnA
2. Remove all unnecessary articles not only around the equipment but also
throughout the line.

lHkh vuko';d pht+sa u dsoy midj.kksa ds vklikl cfYd ykbZu ls gVk;saA

3. Find faults such as play/looseness, vibration, abnormal sound, heat, and oil leak
by five senses.

nks"k [kkstsa tSls <hyk] daiu] vlkekU; /ofu] xehZ vkSj rsy dk jlko¼
ik¡p bafæ;ksa ls½A
Step 1

4. Eliminate unnecessary and seldom used items & simplify the equipment.

vuko';d vkSj 'kk;n gh dHkh bLrseky dh xbZ pht+ dks gVkvks vkSj
midj.k dks ljy cukvksA
5. Clean dirt not only on equipment but also on transfer equipment, electrical boxes,
oil tanks, coolant tanks, jigs-fixtures and other auxiliary equipment.

dsoy midj.kksa ij ugha cfYd LFkkukarj.k midj.k] fctyh ds cDls] rsy ds

VSad] dqysaV VSad] ftx&fQDlpj vkSj vU; lgk;d midj.kksa dh xanxh
dks lkQ djuk gSA
6. All members teach each other the location of attach tag. Before closure of tag, the
leader should check.

vVSp VSx ds LFkku ds ckjs esa lHkh lnL;ksa us ,d nwljs dks crkuk
gSA VSx dks can djus ls igys fyMj tk¡p djuh pkfg,A
7. Determine, from where, and how it gets dirty after cleaning.

fu/kkZfjr djsa] lQkbZ ds ckn dgk¡ vkSj dSls xank gks tkrk gSA
Step 1
Results & Benefit after Step-1
dne 2 ds ckn ifj.kke vksj ykHkA

1. Clean machine.
lkQ e'khuA
2. Zero leakage.
t+hjks yhdstA
3. Zero loose nuts & bolts.
t+hjks <hys uV vkSj cksYVA
4. Abnormalities to be tagged.
lHkh vlkekU;rkvksa dk VSx gksuk
pkfg,A
5. All white tags to be removed.
lHkh lQsn VSx dks gVk nsuk pkfg,A
Step 1

Formats Step Method

1. List of fouled parts.

Initial Clean-up
xans fgLlksa dh lwphA
2. List of abnormality. Audit by A.M team
fo"kerk dh lwphA (Autonomous Audit)
3. Why-why analysis for Abnormalities.
Plant Audit
vlkekU;rkvksa ds fy, D;k&D;k
fo"ys'k.kA. Passed
4. Status of Tags – (Machine wise)
VSx dh fLFkfr ¼e'khu ds çdkj ds To A.M (Step 2)
vuqlkj½
5. Why-why analysis for Countermeasures.
dk;ZokbZ ds fy, D;k&D;k
A.M→ Autonomous Maintenance
fo"ys'k.kA.
 Step 2 How to advance Autonomous Maintenance ?
Lok;r j[kj[kko dks dSls vfxze djs\

Counter measures against Sources of Contamination and difficult to access areas.

k ds lw=ksa ds f[kykQ vkSj nqxZe {ks=ksa rd igq¡pus ds fy, dk;ZokbZ dju

Purpose
1. Implementation of countermeasures against sources such as dust, dirt, flying chips &
scattering of weld spatters etc.
/kwy] feêh] mM+ku fpIl vkSj osYM fNM+du ds fc[kjus vkfn lw=ksa ds
f[kykQ dk;ZokbZ dh dk;kZUo;u djuk gSA
2. Implementation of countermeasures against the areas where cleaning & inspection is
difficult.
tgk¡ lQkbZ vkSj fujh{k.k djuk eqf'dy gks] ml {ks=ksa ds f[kykQ
dk;ZokbZ ds dk;kZUo;u djuk gSA
Step 2 Activity ( गतिविधि )
1. Understand the basics of cleaning. lQkbZ dh ewy ckrksa dks le>ukA
a) Why to clean ? lkQ D;ksa djuk gS\
b) How to stop or minimize cleaning? dSls lQkbZ dks can ;k de ls de djuk gS\
2. Measure cleaning time & implement Kaizen to reduce it.
lQkbZ le; dks ekiuk vkSj bldks de djus ds fy, dkbt+su dks ykxw djuk
gSA
3. Prepare temporary standards and check sheet for cleaning, lubrication, inspection &
tightening of bolts.
lQkbZ] Lusgu] fujh{k.k vkSj cksYV dlus ds fy, vLFkk;h ekud vkSj tk¡p
i= rS;kj djuk gSA
4. Find out more abnormality during regular cleaning, lubrication, inspection &
tightening of bolts activities.
fu;fer lQkbZ] Lusgu] fujh{k.k vkSj cksYV dlus dh xfrfof/k;ka ds nkSjku
vf/kd fo"kerk dk irk yxkuk gSA
5. Take before & after photographs. igys rFkk ckn dh rLohjsa ysuk gSA
6. Analyze all autonomous failure and preventive activity then make plan for
implementation of countermeasure.
lHkh Lok;r foQyrk vkSj fuokjd xfrfo/kh dk fo'ys"k.k djsa] fQj
dk;kZUo;u dh dk;ZokbZ ds fy, ;kstuk cuk,saA
Step 2 Countermeasures for source of Problems
leL;kvksa ds lq=ksa ds fy, dkjZokbZ

Oil Excess supply of lubrication Adjust oil amount.

1 Stains oil
rsy jkf'k dks lek;ksftr
yqczhds'ku rsy dh vfrfjä djsaA
rsy ds nkx vkiwfrZ
Control the volume of
Coolant splashing Excess coolant flow. coolant by valve.
2 dwysaV dh ek=k
dwysaV LFkkuh;d`r xkMZ
ij
NhaVk
fu;a=.k
FRL Draining and checking Bring to visual
3 Filter Regulator Lubricator is difficult. Level.
n`'; Lrj esa
,Qvkj,y fudkl vkSj tk¡p eqf'dy gSA yk,saA

Inspection of pressure Pressure gauge is at Bring it down.

4 not possible the top
çS'kj dk fujh{k.k çS'kj xst 'kh"kZ ij bls uhps
lEHko ughaA gSA ykvksA
Step 2

Results & Benefit after Step-2

dne 2 ds ckn ifj.kke vksj ykHkA

1. Clean & dry machine.

lkQ vkSj lw[kh e'khuA

2. Localized guards and visual machine.

LFkkuh; xkMZ vkSj n`';

e'khuA
3. Zero breakdown.
t+hjks VwVA
4. Zero defect.
t+hjks nks"kA
Step 2

Formats Step Method

1. List of illustration of hard Step 2

to access area.
nqxZe {ks=ksa rd igq¡pus ds fy, Audit by A.M team
foLrkj dh lwphA (Autonomous Audit)

2. Source of Contamination and

Countermeasures. Plant Audit

çnw"k.k ds lw=ksa ds f[kykQ

Passed
dk;ZokbZA
To A.M (Step 3)
 Easy to clean

Before After

Difficult to clean inside A window type arrangement

the net cover provided
 Oil Localization

Before After

Localized guards
The return oil flow from the feed drive gears splash and spread all around the open
space inside the machine there by getting contaminated. To avoid the contamination,
the return oil flow is chanlized from the feed drive gears directly to the lubrication tank
 Before After

Difficult to Lubricate the oil to Easy to Lubricate the oil to gear

gear box box
 Easy to Inspect

Before After

Fixed near the

Difficult to Read
operator Stand
Step 3 Formulation of Tentative Standards.
varfje ekud dk fu:i.k
This step aims at enhancing equipment reliability and maintainability and also preparing
standards that can be followed easily.
bl dne dk y{; gS] midj.k dh fo'oluh;rk dks c<+kuk vkSj cuk, j[kuk]vkSj mlds fy
ekudksa dh rS;kjh djrk gSA ftldh vklkuh ls ikyuk gks ldsA

Purpose (उद्देश्य )
1. Continuously, maintaining and management of basic equipment conditions, (i.e.
Cleaning, Lubrication, Inspection & Tightening)
yxkrkj ewy midj.k dh fLFkfr;ksa dks cuk, j[kuk vkSj çca/ku djukA
¼vFkkZr~ lQkbZ] Lusgu] fujh{k.k vkSj dluk½
2. Enhancing Equipment Maintainability.
;a= cuk, j[kus dks c<+kukA
3. Preparing standards that can be followed easily.
ekudksa dh rS;kjh djuk gS ftldh vklkuh ls ikyuk dh tk ldsA
4. Ideas for Visual Improvement.
n`'; lq/kkj ds fy, fopkjA
Step 3 Preparation of Tentative Autonomous Standards
varfje ekud dk fu:i.k

a) Study what is wrong with existing standards.

ekStwnk ekudksa ds lkFk D;k xyr gS] tk¡p djksA
b) Study why they could not be followed.
mldh ikyuk D;ksa ugha dh xbZ] tk¡p djsaA.
c) Study current production circumstances.
ekStwnk mRiknu gkykr dh tk¡p djksA
d) Clarify what and how it should be observed.
Li"V djks] D;ksa vkSj dSls ;g euk;k tkuk pkfg,A
e) Give enough knowledge and skill to the operators to workout the criteria
which they should observe by themselves.
vkWçsVjksa dks ekinaM esa dke djus ds fy, ç;kIr Kku vkSj dq'kyrk ns
nks ftldh og [kqn ikyuk djsxkA
Step 3

While preparing standards

tcfd ekudksa dh rS;kjh djuk gSA 5W-1H

1. Clarify places. 1. Who

LFkkuksa dks Li"V dkSu
djsaA 2. What
2. Clarify method .
fof/k Li"V djsaA D;k
3. Clarify standard 3. When
ekud Li"V djsaA dc
4. Clarify period . 4. Where
vof/k Li"V djsaA dgk¡
5. Clarify troubleshooting.
5. Why
leL;k fuokj.k Li"V
djsaA D;ksa
6. Clarify time. 6. How
le; Li"V djsaA dSls
7. Set goal time.
Fan to indicate the function of Arrow sign for indicating the
Chiller Unit rotating direction of Motor
Step 3

1. A standard that can be observed without exceptions is a true standard.

,d ekud tks viokn ds fcuk euk;k tk ldrk gS ;g ,d lPps ekud

gSaA

2. A standard that can not be observed is not a standard.

,d ekud tks euk;k ugha tk ldrk] og ,d ekud ugha gSA

3. “You force me to observe and I observe” is not good.

ßrqe eq>s ikyu djus ds fy, etcwj djrs gks vkSj eSa ikyu
djrk gw¡Þ ;g vPNk ugha gSA
Step 3 Visual Control - examples

1. Matching marks on bolts. cksYV ij eSfpax ds fu'kkuA

2. Transparent doors wherever required.   ikjn'khZ njokts tgk¡ Hkh t:jh
gSaA
3. Direction of rotation for motors. eksVlZ ds fy, ?kqekus dh fn'kkA
4. Direction of rotation for belts. csYV ds fy, ?kqekus dh
fn'kkA
5. Colour coding for oil. rsy ds fy, jax dksfMaxA
6. Colour coding for pipes. ikbZi ds fy, jax dksfMaxA
7. Direction of flow in pipes. ikbZi esa çokg dh fn'kkA
8. Identification for open & closed valves. [kqys o can okYo ds fy,
igpkuA
9. Oil level indicators for minimum and maximum levels.
U;wure vkSj vf/kdre Lrj ds fy, rsy Lrj ladsrdA
10. Marking of oiling points on equip.by using stickers of respective type of oil.
 Aiders: Visual controls

Before After

No Identification of OPEN - CLOSE Identification Marking Provided

 How to Proceed with STEP-3
चरण -3 के साथ कैसे आगे बढें .

Cleaning, Lubrication & Inspection Standards

Cleaning activities: Lubrication activities: Inspection activities :
सफाई गतिविधियों लुब्रिकेशन गतिविधियों निरीक्षण गतिविधियों
Sl. Route Criteria Sub- Where What How Time Responsibi Remarks
No. Reference Assembly lity
(Who)

1
Cleaning Dual Ext. Steel Dust 20 Operator Quality Defect
steel belt belt & sec
Dirt
2
Lubrication Dual Ext. Driven EP-2 30 Operator Equipment
skiver roll grease sec Failure
bearing

3 Inside
Inspection Head pull out No 5 Operator Unsafe
stock ring damage sec
Autonomous Maintenance Check Sheet
Preventive Maintenance Check sheet
 Visit the shop-floor and identify
abnormalities
1.Minor flaws.

2. Unfulfilled basic conditions.

3. Inaccessible places.

4. Contamination sources.(çnw"k.k ds lw=ksa½

5. Quality defect sources.

6. Unnecessary and non-urgent items.

7. Unsafe places.
Example of Abnormality
( Loose Fittings )
 Pay attention to Minor Flaws,

Abnormality Description Example

Contamination Dust, dirt, powder, oil, grease, rust, paint
Damage Cracking, crushing, deformation, chipping, bending
Slackness Belts, chains
Shaking, falling out, tilting, eccentricity, wear,
Play
Minor Flaw distortion, corrosion
Unusual noise, overheating, vibration, strange smell,
Abnormal phenomenon
discoloration, incorrect pressure
Blocking, hardening, accumulation of debris, peeling,
Adhesion
malfunction
Insufficient, dirty, unidentified, unsuitable, leaking
Lubrication
 1.Minor flaws

Before After

Loose compressed air pipe . Proper air pipe dressing .

 1.Minor flaws

Before After

Nut missing from the bolt Nut provided for proper clamping
 1.Minor flaws

Before After

Extra threads Bolt of proper thread

outside the nut length provided
 Damage
Slackness
Pay attention to
Play
unfulfilled basic conditions.

Adhesion
Abnorm a lity De scription Ex a m ple
Cleaning Insufficient, dirty, unidentified, unsuitable, leaking
Lubrication
lubricant
Inspec t ion
Dirty, damaged, deformed lubricant inlet, faulty or
Lubricant supply
Lubric at ion squeezed pipes
Unfulfilled basic
condition OilT level gauges
ight ening Dirty, damaged, leaking, no indication of correct level
Operat ion
Nuts and bolts : slackness, missing, cross-threaded,
Tightening too long, crushed, corroded, washer unsuitable,
Adjust ment
fitted upside down
Produc t
 2. Unfulfilled basic conditions

Before After

Un- wanted hole near the Hole covered with a

coil stand gear. metallic plate
 Cleaning

Inspec t ion

Pay attention to
Lubric at ion
Contamination sources.,
T ight ening

Operat ion

Adjust ment
Abnorm a lity De scription Ex a m ple
Produc t
Cleaning Leaks, spills, spurts, sc at t er, overflow
Raw materials Leaks, spills, spurts, sc at t er, overflow
Oils / liquids Leaking, spill, seeping
Inspec t ion
Leaking air, gas, st eam, vapour, exhaust
Gases
Cont aminat ion fumes etc .
Sourc es Lubric at ion Flashes, c utt ings, pac king mat erials, runner
Sc rap
sc rap, broken c ores, rejec t ed produc t
T ight ening Dirt brought by people, material handling
Ot her equipment, forklift s, roof and building leaks
Operat ion
and c rac ks, maint enanc e w ork

Adjust ment
 3-Contamination sources.

Before After

Dirt on the Lub Pipe Daily Cleaning

 3. Contamination sources

Before After

Gap between inlet pipe & inlet hole PVC cap provided to prevent the
contamination
 Pay attention to unsafe places

Abnorm ality Description Exam ple

Unevenness, ramps, projec tions, c rac king, peeling,
Floors
w ear (steel dec ks), torn or w orn out mats
T oo steep, irregular, peeling anti- slip c overs,
Steps
c orrosion, missing handrails
Dim, out of position, dirty or broken c overs, not
Lights
explosion proof
Unsafe plac es Displac ed, fallen off or broken c overs, no emergenc y
Rotating equipment
stop
W ires, hooks, brakes and other c rane parts in poor
Lifting equipment
c ondition
Spec ial substanc es, solvents, toxic gases, insulating
Other mat erials, danger signs, prot ec tive c lothing, helmets,
goggles, gloves, aprons et c .
Pumps, fans, c ompressors, tanks, c olumns, ot her
Mac hinery
equipment et c .
Piping
 7. Unsafe places

Before After

Air pipe valve handle fouling out. . Make it

 7. Unsafe places

Before After

Un safe electric panel Red plate provided for

ON – OFF lever Identification
 Lubrication

Lubricant supply
Pay attention to sources of
Oil level gauges
quality defects.

Tightening
Abnorm a lity De scription Ex a m ple
Cleaning Inclusion, infiltration, entrapment of dust, chips, wire
Foreign matter
scrap, insects etc.
Inspec t ion
Shock Dropping, jolting, collision, vibration
Moisture
Lubric at ion Too much, too little, infiltration, defective elimination
Quality defect
sources T ightsize
ening Abnormalities in screens, centrifugal separators,
Grain
compressed air separators
Operat ion
Inadequate warming, heating, compounding, mixing,
Concentration
evaporation, stirring etc.
Adjust ment
Viscosity
Produc t
Raw mat erials
 Steps

Lights
Unsafe plac es
Pay attention to unnecessary items.

Lifting equipment
Spec ial substanc es, solvents, toxic gases, insulating
Other materials, danger signs, protec tive c lothing, helmets,
Abnorm a lity De scription goggles, gloves, apronsEx am
etc . ple
Cleaning Pumps, fans, c ompressors, tanks, c olumns, other
Mac hinery
equipment etc .
Piping
Inspec t ion
Pipes, hoses, duc ts, valves, dampers etc .
T emperatures, pressure gauges, vac uum gauges,
Instruments
ammeters etc .
Unnec essary items Lubric at ion
Elec tric al equipment W iring, piping, pow er leads, sw itc hes, plugs etc .
General tools, c utting tools, jigs, moulds, dies,
Jigs & ening
T ight T ools
frames etc .
Makeshift
Operat ionrepair T ape, string, w ire, metal plate etc .
Standby equipment spares, permanent stoc ks,
Spare parts
auxiliary materials etc .
Adjust ment

Produc t
 Pay attention to inaccessible places

Abnorm a lity De scription Ex a m ple

M ac hine c onst ruc t ion, c overs, layout ,
Cleaning
foot holds, spac e
Covers, frame, c onst ruc t ion, inst rument
Inspec t ion posit ion and orient at ion, operat ing- range
display
Posit ion of lubric at ion inlet , c onst ruc t ion,
Lubric at ion
height , foot holds, lubric ant drain, spac e
Inac c essible plac es
Covers, layout , size, c onst ruc t ion, foot hold,
T ight ening
spac e
M ac hine lay out ; posit ion of valves, sw it c hes
Operat ion
and levers; foot holds
Posit ion of pressure gauges and set t ing knobs,
Adjust ment t hermomet ers, flow met ers, vac uum gauges,
humidit y gauges et c .
1

1 çkjafHkd lQkbZ dk çn'kZu vkSj

lHkh
xanxh vkSjds/kwy
midj.kksa ds çHkko vkSj
fujh{k.kA
2 dkj.k ds
lHkh
fy, dk;ZokbZ
xfrfof/k;ksa
djukA
ds fy, lQkbZ
3 vkSj
lHkh ny ds lnL;ksa ds fy,
Lusgu dh ekudsa cukuk gSA
4 lkekU;
fujh{k.k çf'k{k.k lapkyu djuk
gSA
5 ,d fujarj vk/kkj ij midj.k
fujh{k.k tk¡p djuk gSA
lQyrk dks lqfuf'pr djus ds fy,
6 dk;ZLFky çca/ku vkSj fu;a=.k dh t:jr
gSA
fujarj
7 lq/kkj dHkh lekIr ugha gksrkA
6

कुल उत्पादu रखरखाव

 Autonomous Maintenance Check lists Total marks:-25
1. Is your machine’s around area, down area & inside portion cleaned?
D;k vkids e'khu ds vklikl {ks=] fups dh {ks= vkSj vanj ds {ks= dh lQkbZ gS\
2- Are you cleaning the machine up to 10 minutes before shift start?
D;k vki e'khu dks 'kq: djuss ls igys 10 feuV rd lQkbZ djrs gks\
3. Available of dhoti with you for cleaning.
LkQkbZ ds fy,] vki ds ikl /kksrh dh miyC/k gS\
4. Is your machine free from dust, dirt or flying chips?
D;k vkidh e'khu /kwy] xanxh] ;k mMku fpIl ls eqDr gS\
5. Any leakage from your machine (oil, water, air etc)
D;k vkidhdhdd e'khu ls fdlh Hkh fjlko gS\¼rsy] ikuh] ok;q vkfn½
6. Is your machine smoothly running, No abnormal sound is not coming?
D;k vkidkdhdd e'khu lqpk: :i ls py jgk gS\ dksb rks vlkekU; vkokt ugha vk jgh gS\
7. Are only necessary things keeping in your working area?
D;k dsoy vko';d phtsa vius dk;Z {ks= esa j[kk gS\
8. All the parts like tool, equipments etc. are keeping in proper manner?
lHkh ikVZl~ tsls VwYl] midj.kksa vkfn mfpr rjhds ls j[ks gS\
9. Are you filling up the machine start up check sheet daily & sign. Will be in the check sheet
D;k vki e'khu ds 'kq: djus dk psd 'khV dks izfrfnu Hkjrs gks vkSj mlds uhps fn, x, txg is gLrk{kj djrs gks\
10. Have you knowledge about machine check sheet & Wis?
D;k vkidks e'khu psd 'khV vkSj dke djus dk funsZ'k ds ckjs esa irk gS\
11. All pressure gauges & levels are identified & visible?
D;k lHkh iz'kj xst vkSj Lrjksa dh igpku vkSj fn[kkbZ ns jgk gS\
12. All gauges like System pressure gauge, lubrication pressure gauges & Hydraulic pressure gauge are properly
working?
D;k lHkh system iz'kj xst] Lubrication iz'kj xst] Hydraulic iz'kj xst Bhd ls dke dj jgk gS\
13. Do you know about normal /abnormal sound, heat, oil leakage, vibration, Loosen etc?
D;k vkidks lkekU;@vlkekU; /ofu ]xeZh] rsy dks fjlko] daiu]f<yk ds ckjs esa irk gS\
 Autonomous Maintenance Check lists Total marks:-25
Pass mark-12
14. Is the Electrical wire in safe condition & no loose fittings?
D;k fctyh ds rkjsa lqjf{kr fLFkfr esa gSa vkSj <hyh fitting rks ughs gS\
15. Do you know, how to open/close the Air valve & water valve etc.?
D;k vkidks irk gS fd dSls ok;q vkSj ikuh ds okYo vkfn dks [kksyrs@cUn djrs gSa\
16. Do you know the different types of water which is used in machines & color coding of water flow pipes?
D;k vkidks ikuh ds foHkUu izdkj vkSj ikuh izokg ikbi ds dyj dksfMax ds ckjs esa irk gS tks e'khu esa C;ogkj gksrk gS\
17. Is your machine door in close condition?
D;k vkidh e'khu ds lkjs njoktk can gS\
18. Is Coolant AC motor & Exhaust fan of electrical panel working?
D;k e'khu ds dqaysV eksVj vkSj fctyh ds iSuy ds Exhaust fan py jgk gS\
19. Is the electrical panel in close condition?
D;k e'khu ds fctyhs iSuy can ds gkyr esa gS\
20. Bed coolant and tool point coolant of machine is properly working or not.
D;k e'khu ds Bed coolant vkSj Tool point coolant Bhd ls dke dj jgk gSA.
21. Is the machine coolant mixing with oil?
D;k e'khu ds dwaysV] rsy ds lkFk feJ.k gks jgk gS\
22. Are you knowledge about different oil types, grade in your machine?
D;k vkidks e'khu ds fofHkUu rsy ds izdkj] xzM ds ckjs esa irk gS\
23. Are your machine’s bolts, nuts are properly tightening?
D;k vkidh e'khu ds cksYV] uV Bhd ls dlk gqvk gS\
24. Is the Fire extinguisher properly working in your working area and fill up & expire date of cylinder is clearly
mentioned?
D;k vkidh dke djus dh {ks= esa vkx cq>kus dh ;U= Bhd ls py jgk gS vkSj flysaMj dh Hkjus vkSj lekIr frfFk Li"V :Ik ls
mYys[k fd;k gS\
25. Do you know about one point lesson & preventive maintenance Schedule of machine?
D;k vkidks One point lesson vkSj preventive maintenance schedule ds ckjs esa irk gS\