IJM IBS 101

SMARTER WAY TO BUILD

 TYPES OF BUILDING
IDENTIFIED FOR IBS
PRIVATE GOVERNMENT

Hospitals Government Offices

High Rise Commercial High Rise Residential

Clinics Schools

Medium Rise Commercial Medium Rise Residential

Police Stations/HQ Army Camps

Low Rise Commercial Low Rise Residential

Low Rise Quarters Medium-High High Rise Quarters/PPA1M

Rise Quarters
 IJM IBS IS THIS ONE
TYPES OF COMMON STRUCTURAL SYSTEM
FRAME SYSTEM SHEAR WALL SYSTEM HYBRID (FRAME + SHEAR WALL) SYSTEM

Front Views

Top Views

Aesthetic/ Depending on the building span, beam and column are often
Architectural Aspect big in size, dimensional wise may not flushed with the wall,
leaving exposed column or beam at the corner of the room
Remarks More efficient design for low rise structure due to minimum or
negligible lateral loads.
Able to be flushed with the wall, maximized and efficient use of
living space. A big selling point to architects.
Very efficient construction method for repetitive structure, shorter
construction time and lesser wastages especially when being
constructed using precast components.
Some part flushed with the wall and some don’t (where the
column is)
Commonly used for super high rise, > 50 storey high.
 LOAD TRANSFER PATH
HYBRID (FRAME + SHEAR WALL)
FRAME SYSTEM SHEAR WALL SYSTEM SYSTEM

Floor Slab + Non-Load Bearing Wall Floor Slab + Non-Load Bearing Wall Floor Slab + Non-Load Bearing Wall

Column Shear Wall or Load Bearing Wall Column + Shear Wall or Load Bearing Wall

Foundation Foundation Foundation

 IJM IBS IS THIS ONE
LOAD TRANSFER PATH
FRAME SYSTEM SHEAR WALL SYSTEM HYBRID (FRAME + SHEAR WALL) SYSTEM
Load transfer path Floor slab + non-load bearing wall  Beam  Column  Floor slab + non-load bearing wall  Shear wall or load bearing Floor slab + non-load bearing wall  shear wall & column 
Foundation wall  Foundation Foundation (blue coloured wals indicate center core, designed to
receive and resist lateral load)
*Structural self weight, superimposed dead and live loads will • Load path is almost similar to frame system, structural wall
be transferred to beam and then to the column and finally to the serves the function of beam and column. • Designed to transfer dead load and live load plus resisting
foundation. lateral load. (Induced by wind or earthquake).
Definition • This design is commonly used in supertall building, where
Shear Wall – Designed to transfer dead load and live load plus lateral loads is becoming critical due to its greater height. A
resisting lateral load. (Induced by wind or earthquake) rigid center core is a more efficient way of structural design.

** Due to greater height, the thickness of shear wall is commonly

designed more than 400mm at the base, and slowly decreasing
as the height increases in conventional construction.

Load bearing wall or Plain wall – Designed to transfer SW,

superimposed dead load and live load only (purely compression),
minimum steel content is, 0.25%, in other word, the steel
poundage of around 59 kg/m3 of concrete.

Lateral load Lower resistance to lateral loads (earthquake or wind loads) Higher bending stiffness and thus better resistance to lateral Depending on the size and location of rigid center core, the
resistivity due to lower bending stiffness loads (earthquake and wind loads) bending stiffness is generally higher due to the need to resist
- Resists lateral load by flexural and buckling deformation of - resists lateral load by initiating the shear deformation high lateral forces.
column. - Depending on the magnitude of earthquake, the damages
can be smaller compared to frame system.
LATERAL LOAD RESISTIVITY

• Lesser resistance to lateral loads, resisted • Higher resistance to lateral loads

primarily by the column. (Lower flexural • Displacement of the structures is smaller during
strength buckling capacity) earthquake/ or subject to under lateral load as
compared to normal frame system
 AESTHETIC/ARCHITECTURAL ASPECT
FRAME SYSTEM SHEAR WALL SYSTEM HYBRID (FRAME + SHEAR WALL)
SYSTEM

Often not flushed with the wall, Able to be flushed with the wall, Some part flushed with the wall and
leaving exposed column at the corner leaving clean room spaces some don’t (where the column is)
of the room
AESTHETIC/ARCHITECTURAL ASPECTCriteria for openings:
- The openings has to be within
the limits of production
capability.
- Asymmetric openings will
need to be designed so that it’s
structurally rigid. Unless it’s a
non-structural wall, like façade.
IJM IBS MANUFACTURING PROCESS
OUR PRODUCTION LINE & PRODUCTS

Line 1. Automated Carousel plant,

components to be produced,

- Solid Wall

- Floor Slab

- Column

- Beam

Line 2. Stationary Mould, components to be

produced,

- Toilet Pan

- Staircase

- Architectural Elements (e.g. coping)

OUR PRODUCTS

Solid wall Half slab Beam

 Load bearing  Standard width Column
 Non-load bearing  Large panel slab

Staircase Toilet Pan Architectural Elements

 Sizes of Elements
We Can Produce

• WALL
• Max height for wall = 3.5-3.6m
• Max length for wall  According to crane weight limitation on site (5t, 7t etc)
• Max wall thickness = 250mm
• SLAB
• Thickness = 70mm, 90mm
• Width = 2.4m
• Length or span  According to crane weight limitation on site (5t, 7t etc)

Example of dimension:
1) 5ton
• Wall: 150mm (t) x 3m (h) x 4.15m (w)
• Slab: 70mm (t) x 2.4m (w) x 4m (l)
2) 7ton
• Wall: 150mm (t) x 3m (h) x 6.3m (w)
• Slab: 90mm (t) x 2.4m (w) x 6m (l)
 Steel Area to Poundage
WALL

Minimum main reinforcement for plain wall, A s,min = 0.25% x Ac

(BS EN 1992-1-1:2004 Clause 9.6.3 (1))

Calculated based on per meter run of wall,

As,min = 0.25% x (150mm x 1000mm)
= 375 mm2/m
2850mm
We chose A7, double layer of mesh as our reinforcement for the wall,

 Based on product brochure by mesh supplier

(example:
http://chuanhuat.com.my/w3/wp-content/uploads/2016/02/BRC_catalog
ue_Jan2016.pdf
)

Area provided = 193 x 2 layers = 386 mm 2/m > As,min

5000mm Mass per unit area

= 3.02 x 2 layers
= 6.04 kg/m2 Mass per unit volume (poundage per m3)
= 86.07 / (2.85m x 5m x 0.15m)
Total mass of reinforcement for the wall = 40.27 kg/m3
150mm = 6.04 x (2.85m x 5m)
 TYPE OF PRECAST WALL

SOLID WALL SANDWICH/DOUBLE WALL TEXTURED WALL PANEL

PROS
• Light
• 1 side of the wall is smooth, reducing touch up PROS
works (can be painted directly without the need • Can cater more weight this suitable for core walls,
for skim coating ) shafts, basement, etc
• Thinner than double wall which allows bigger • Can be casted in longer span/width and when done so,
room opening is much lighter than single solid wall of same dimension • Can be done on single solid wall and double
• A monolithic structure – eliminate structural framework wall
CONS and mechanical joints between panels, increase • To give aesthetic value to the surface of the wall
• Need mechanical joints efficiency and speed and less on site materials to • IJM IBS is not yet able to cast this type but it is
• Can only be casted up to certain length handle in planning
• • Water tight
THERE ARE POSSIBILITY TO DO
Need waterproofing solutions at joints
• Both surfaces of the panel achieve an off form finish THIS IN OUR FACTORY
IJM IBS CAN PRODUCE THIS CONS RECKLI, FORMLINER SUPPLIER
• Very thick and the thickness can be up to 500mm, THAT HELPING TO SHAPE
reducing room opening THESE SPECIAL WALL
 SOLID WALL

SPECIFICATION

• Can be a load bearing and non-load bearing wall

Thickness: 90mm (internal and non-load bearing walls)

150mm (external and load bearing walls)

Max height: 3.6m

*due to transportation regulation and limitation – height of trailer

Max width: 6m
*due to length of storage rack
Wall Vertical Connections – Wire Loop
Wall Vertical Connections – Wire Loop
 Wall Horizontal Connections – Steel Plate

Plate size : 150 x 150 x 6mm

Welding joint : 6mm (fillet weld)
Use at :
• Internal wall (non-load bearing to load
bearing wall)
• Load bearing wall (internal or external. Still
up to discussion with consultant engineer)
 Wall Horizontal Connections

DOWEL BAR
Diameter : 16mm, 20mm, 25mm
Number of bars :
• < 2.4m length = 2 (top) + 2 (bottom)
• > 2.4m length = 3 (top) + 3 (bottom)

CORRUGATED PIPE
Diameter : 50mm, 60mm
(size could be depending on type of wall,
length and load carried)
 Wall & Slab Details (Facade Wall)

Example #1
 Wall & Slab Details (Internal Wall)

Example #1
Horizontal Ties
 Wall & Slab Details (Facade Wall)

Example #2
 TYPE OF PRECAST FLOOR SLAB
LATTICE GIRDER SLAB SOLID HALF SLAB HOLLOW CORE SLAB

PROS PROS PROS

• ‘Open’ top allows easy installment of fixtures, services,
connections etc on site
• Very easy to create openings
• Easy erection as it can be up to 40% lighter than hollowcore
• Monolithic connections (in-situ) allow for two-way spanning
• Highly flexible shear capacity
• Strong seismic and diaphragm action
CONS
• May require support (propping) during erection and for a
period after the topping is cast (for long span or thin slab)
• Shorter span
• Higher cost as there are more works to weld the lattice
girders
• Similar to lattice girder slab’s • Can be cast in a long span (>10m)
• Simple reinforcement mechanism (mesh wire instead of • Rapid speed of construction
lattice) • High quality manufactured production
• Superior thermal and acoustic properties
CONS
• May require support (propping) during erection and for a CONS
period after the topping is cast (for long span or thin slab) • Very thick slab, reducing floor to ceiling height
• Shorter span • Harder to insert fixtures, services, connections during
installation at site.
IJM IBS CAN PRODUCE THIS • Costly to produce as the work is more tedious to insert
fixtures and make cutouts, notches etc.
• Heavier than half slab/lattice girder slab as it contains more
concrete, hence contractor have to use bigger cranes
IJM IBS SOLID HALF SLAB
 Slab Connection
Side view

90mm
70mm

DIMENSION
• Thickness = 70mm, 90mm (based on our shuttering system)
• Width = 2.4m (due to transport regulation and limitation – width of trailer)
• Length or span = max. 3.4m (for 70mm thick, B8 mesh), can be bigger
with thicker slab and more reinforcement. According to crane weight
limitation on site (5t, 7t etc) as well.

REINFORCEMENT
Mesh
Diamater : 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm
Yield strength : 500 Mpa

Rebar (T-bar)
Diameter : 10mm, 12mm etc
Yield Strength : 500 MPa
Slab Connections

Slab to beam/wall/column Slab to slab

 Detailing on Floor Slab (Pipes, Conduits etc)

• Some of the openings on the precast floor slab will be prepared in factory.
• Conduit and wiring works will be done onsite as it will be embedded inside in-situ topping up part of the floor slab.
 TOILET PAN

• Act like a normal floor slab, will sit on the beam/wall

• Wall will sit on top of the toilet pan’s kerb
• All outlets/opening has been prepared during casting in the factory
• Waterproofing element and finishes will be installed on site
• Less messy and reduce site works than in-situ construction of wet
area
• Dimension is customizable
• Will be casted in stationary casting yard

SPECIFICATION
Thickness: 125mm (before topping up)

Width: max. 2.4m

*due to transport regulation and limitation – width of trailer

Span: max. according to weight limitation

 COLUMN

• All fittings, conduit etc will be fitted during

casting
• Speed up construction period
• Will be casted in stationary casting yard

SPECIFICATION

Height: max. 3m

Width: 0.7-0.95m
 BEAM

• All fittings, conduit etc will be fitted during

casting
• Speed up construction period
• Will be casted in stationary casting yard

SPECIFICATION

Depth: max. 6m

Width: 90-150mm
*To flush the width with wall

Length: max. 6-12m

Staircase – Steel Plate Connection
Staircase – Example #1
Staircase – Example #2
 Openings (For windows, door, M&E works etc)

• Openings to be prepared in factory during casting.

• Necessary conduit can be installed in factory as well, then the wiring will be done onsite.
Components offered are best suited for,
Components HIGH RISE LOW RISE GOVERNMENT PROJECTS
from IJM IBS BUILDINGS BUILDINGS School Hospitals/ Police /Fire Station,
Clinics Army/Navy Facilities

Half Slab Hollow

  Core
Hollow Core Hollow Core

Solid Wall (Load bearing

& Non-load bearing)     

Column     
Beam     
Staircase     
Toilet Pan     
Architectural Element     
Prestressed Plank N/A Future Future Future Future
Lightweight Concrete
Future Future Future Future Future
Block

Element to be supplied by external supplier

 Type of building IJM IBS able to supply

Government Projects Shophouses Medium Rise

Affordable Housing High Rise Landed Houses

 WHAT WE CAN DO FOR INTERNAL PROJECTS
(IJM LAND)
VERTICALLY INTEGRATED IBS SOLUTION PROVIDER

Project Manufacturin Construction Finishing Sales & After

Raw Materials Design Costing Delivery
Development g & Installation Works Sales Services

INDUSTRY
DIVISION

CONSTRUCTION
 WHAT WE CAN PROVIDE TO THE EXTERNAL CLIENTS

Construction & Finishing

Raw Materials Design Costing Manufacturing Delivery
Installation Works
1
DESIGN, ENGINEERING &
PROJECT FLOW
COST ESTIMATION

Ideas: Convert from 2D (AutoCAD) to 4

3D (Revit, PlanBar) FINISHED PRODUCT
BIM:
• Aesthetically pleasing and quality-
• Any errors can be detected at the finished spaces for everyone
earliest stage, minimizing delays
and cost overruns.
• Preparing cost in shorter time
• Cloud-base platform form seamless
collaboration and exchange of
information

2
MANUFACTURING 3
DELIVERY, ERECTION
& INSTALLATION
• Robotic assisted
• Accurate • Delivery is send based on project
erection sequence
• Flexible
• Faster construction period
• Seamless integration between BIM
and machine master control • Cleaner project site with lesser in-
software situ works

• More systematic production • Reduces complexity of manpower

planning for optimization of storage management with simpler and safer
space and production capacity construction method

• Storage system will follow project • BIM: able to monitor project

and erection sequence on site progress
OUR PILOT PROJECT

RUMAH SELANGORKU

RIMBAYU