Piping Material Class

(PMC)
DINDA PUTRI AMALIA
13 AUGUST 2020
Piping Material Class (PMC)
Introduction

 Classification system of all piping items and components that are used specifically
for each piping system on a plants.
 It’s simply summary of all piping requirements, basis design and philosophy.
 What classification means?
 Classified by pipe material (CS, SS, Galvanized, CPVC)
 Classified by corrosion allowance (0 mm,1.6 mm, 3.2 mm)
 Classified by flange rating (150#, 300#, 600#, etc)
 Classified by service fluid (Gas, Liquid, HP flare, utility, etc)
 Classified by design standard (ASME 31.3, 31.4, 31.8 etc)
 Others
Why PMC so essential?

 Piping: MTO, Material Code, Datasheet, Pipe Stress Analysis, Isometric, etc
 Process: Line Class, Line Size
 Mechanical: Pump & Tank Datasheet, Mechanical Package
 Instrument: Hook-up drawing, Instrument Datasheet, etc
 Procurement: Purchase Order
 Construction: Reference for Modification, Line Check (isometric), etc
PMC Utilization in Piping

Piping Material
Class

Standard
PID Line List
Arrangement Material Code to SPRD
Drawing

Stress Analysis 3D Modelling Valve & Special

Item List

Isometric Datasheet

MTO Bulk Items

(Pipe, Fitting, RFQ
Flange, etc)

Bill of Quantity
(BQ)
How to Make PMC?

Reference Documents :
1. Relevant Codes and Standards
2. Local Regulations
3. PFD, UFD, or only PID
Tripatra Database: 4. Material Selection Diagram / Report
Piping Material 5. Line List
1. Design Manual Specification or
2. Previous Project Data 6. Project Design Basis
PMC 7. Piping Design Basis
3. Lesson Learned
8. Wall Thickness Calculation
9. Isolation Philosophy
Piping Wall Thickness Calculation

 As per ASME B31.3 S = Stress Value for material (See Table A-1),(psi)
y = Temperature Derating Factor (Table 304.1.1)
c = Allowance for threading & grooving and
tm = t + c corrosion (inch)
E = Joint Efficiency ( Table A-1A or A-1B)
P = Pressure (psig)
t = PD0 DO = Outside Diameter (inch)

2(SE +Py) Note :

Under Thickness Tolerance to be included
Piping Wall Thickness Calculation
Table Reference
 Piping Wall Thickness Calculation
Result
tmin (12.5% Mill
Pipe Class Matr'l Class CA NPS Do Matr'l Gr. Joint P S E Y tmin = t + CA Tol.) SCHspecified tspecified Delta
Material Max. Design
Group Table Temperature
- - - (in) (in) (in) - - ASME B16.5 (degC) (psig) (psi) - - (in) (in) (mm) - (mm) (mm)

C1B CS CL 150 0.063 0.5 0.84A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.06 0.07 1.88 40 2.77 0.89

C1B CS CL 150 0.063 0.75 1.05A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.07 0.07 1.89 40 2.87 0.98

C1B CS CL 150 0.063 1 1.315A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.07 0.08 1.91 40 3.38 1.47

C1B CS CL 150 0.063 1.5 1.9A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.07 0.08 1.95 40 3.68 1.73

C1B CS CL 150 0.063 2 2.375A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.07 0.08 1.98 40 3.91 1.93

C1B CS CL 150 0.063 3 3.5A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.07 0.08 2.05 40 5.49 3.44

C1B CS CL 150 0.063 4 4.5A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.07 0.08 2.11 40 6.02 3.91

C1B CS CL 150 0.063 6 6.625A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.08 0.09 2.25 40 7.11 4.87

C1B CS CL 150 0.063 8 8.625A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.08 0.09 2.37 40 8.18 5.81

C1B CS CL 150 0.063 10 10.75A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.09 0.10 2.51 40 9.27 6.76

C1B CS CL 150 0.063 12 12.75A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.09 0.10 2.63 40 10.31 7.68

C1B CS CL 150 0.063 14 14A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.09 0.11 2.71 40 11.07 8.36

C1B CS CL 150 0.063 16 16A106 Gr. B SMLS 1.1 160 87 20000 1 0.4 0.10 0.11 2.84 40 12.70 9.86

C1B CS CL 150 0.063 18 18A53 Gr. B ERW 1.1 160 87 20000 0.85 0.4 0.11 0.12 3.16 40 14.27 11.11

C1B CS CL 150 0.063 20 20A53 Gr. B ERW 1.1 160 87 20000 0.85 0.4 0.11 0.13 3.31 40 15.09 11.78
C1B CS CL 150 0.063 24 24A53 Gr. B ERW 1.1 160 87 20000 0.85 0.4 0.12 0.14 3.61 40 17.48 13.87