Waste heat recovery

technologies and
applications

ART-203
Group no:04
 2

Group No :04

Name #ID No

Md. Sazid Zaman 17207087

Mukul Hossain 17207089

Farhad Hossain 17307005

Md. Hassan Shian 17307006

Md. Mahfujur Rahman 17307009

STATUS 3

SUMMARY
 ABSTRACT

 Introduction

 Waste heat recovery systems

 Low-temperature waste heat recovery challenges and

 Opportunities

 Summary table

 Waste heat recovery opportunities in industry

 Conclusion
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Abstract
Industrial waste heat is the energy that is
generated in industrial tactics which is no longer
put into any realistic use and is lost, wasted and
dumped into the environment. Recovering the
waste warmth can be conducted through various
waste heat healing applied sciences to grant
treasured power sources and minimize the
standard energy consumption. In this paper, a
comprehensive evaluate is made of waste warmth
recovery methodologies and nation of the art
technologies used for industrial processes
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Abstract
• . By considering the heat healing possibilities for
energy optimization in the steel and iron, food, and
ceramic industries, a revision of the contemporary
practices and procedures is assessed. The research is
performed on the operation and performance of the
frequently used technologies such as recuperates,
regenerators, inclusive of furnace regenerators and
rotary regenerators or heat wheels, passive air pre-
heaters, regenerative and recuperative burners, plate
warmth exchangers and economizers and units such
as waste warmness boilers and run around coil (RAC).
Abstract
• Techniques are viewed such as direct contact condensation
recovery, oblique contact condensation recovery, transport
membrane condensation and the use of units such as warmth
pumps, heat recovery steam mills (HRSGs), heat pipe systems,
Organic Rankin cycles, including the Kalina cycle, that recover
and alternate waste warmth with attainable strength content.
Furthermore, the makes use of new emerging technologies for
direct warmness to electricity conversion such as
thermoelectric, piezoelectric, thermionic, and thermo image
voltaic (TPV) power era strategies are additionally explored
and reviewed. In this regard, the performance of all
technologies and utilization of each method with respect to
their blessings and disadvantages is evaluated and described.
Objective

 Waste Heat Recovery System (Steam power plant)

 How waste heat recovery
 How to increase Boiler performance
 How to use waste dry steam
Introduction:
Boiler is only device that can convert most of the fuel energy by combustion and
transferring heat to water into steam and then steam energy can easily convert to
required form. Boiler play vital role in most of the industries, previously boiler used
for generation of power, run steam engine. Now a day boiler uses for process work,
ironing of cloth and even rice boiling. Three methods were attempted, namely
controlling the amount of combustion air to reduce heat loss with exhaust gases,
using recovery heat from flue gas to dry fuel before entering combustion chamber,
and using recovery heat to preheat the air before entering combustion chamber. The
increasing boiler efficiency of each method was investigated together with the energy
required for efficiency increase and safety after improving boiler efficiency.
Waste heat recovery systems

 Waste heat recovery methods include capturing and transferring the waste heat
from a process with a gas or liquid back to the system as an extra energy source.
The energy source can be used to create additional heat or to generate electrical
and mechanical power. Waste heat can be rejected at any temperature;
conventionally, the higher the temperature, the higher the quality of the waste
heat and the easier optimization of the waste heat recovery process. It is
therefore important to discover the maximum amount of recoverable heat of the
highest potential from a process and to ensure the
Waste heat recovery
systems

• achievement of the maximum efficiency from a waste heat recovery system. The
quantity or the amount of available waste heat can be calculated using the equation
shown below.

• Q = V ×ρ× Cp ×ΔT

• where, Q (J) is the heat content,

• V is the flow rate of the substance (m3 / s),

• ρ is density of the flue gas (kg/m3 ),
• Cp is the specific heat of the substance (J/kg. k) and

• ΔT is the difference in substance temperature (K) between the final highest

temperature in the outlet (Tout) and the initial temperature in the inlet (Tin) of
system.
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Energy consumption in the UK manufacturing

industry
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Steam power plant

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Economizer
Economizers or finned tube heat exchangers that recover low – medium waste heat is
mainly used for heating liquids. The system consists of tubes that is covered by metallic
fins to increasing the surface area of heat absorption and the heat transfer rate. The
system is located in the duct carrying the exiting exhaust gases and it absorbs the waste
heat by letting the hot gases pass through different sections covered by the finned
tubes. An economizer is used for a boiler system, it can increase the efficiency by 1%
for every 5 °C reduction of flue gas temperature. This indicates that the fuel
consumption of the system can be reduced by 5–10% with a payback period of less
than 2 years. Economizers recover the waste heat and improve the efficiency of a
system by preheating the fluid in the system such as the feed water in a steam
generator or a boiler, so less energy is required to achieve the boiling temperature.
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Air Preheater

Air preheaters are mainly used for exhaust-to-air heat recovery and for low to
medium temperature applications. This system is particularly useful where cross
contamination in the process must be prevented. Such applications can include gas
turbine exhausts and heat recovery from furnaces, ovens, and steam boilers Air
preheating can be based on two different designs, the plate type and the heat pipe
type. The plate type consists of parallel plates that are placed perpendicular towards
the incoming cold air inlet.. The working fluid then condenses and moves towards the
hot section of the pipe, repeating the cycle
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Condenser

The condenser is a heat exchanger which removes the latent heat from exhaust steam
so that it condenses and can be pumped back into the boiler. This condensing should
be achieved with the minimum of under-cooling, i.e. reduction of condensate
temperature below the steam temperature. A condenser is also arranged so that
gases and vapors from the condensing steam are removed
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