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Conduction: Faculty of Chemical Engineering Uitm Pasir Gudang
Conduction: Faculty of Chemical Engineering Uitm Pasir Gudang
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
Objectives
When you finish studying this chapter, you should be
able to:
• Understand the concept of thermal resistance and its
limitations, and develop thermal resistance networks
for practical heat conduction problems,
• Solve steady conduction problems that involve
multilayer rectangular, cylindrical, or spherical
geometries,
• Develop an intuitive understanding of thermal contact
resistance, and circumstances under which it may be
significant,
• Identify applications in which insulation may actually
increase heat transfer
Steady Heat Conduction in Plane
Walls
1) Considerable temperature difference
between the inner and the outer
surfaces of the wall (significant
temperature gradient in the x
direction).
2) The wall surface is nearly isothermal.
or 0
dEwall (3-1)
Q in Q out 0
dt
1
Rconv (C/W) (3-8)
hAs
EXAMPLE 3-1
10
FIGURE 3-11
11
Thermal Resistance Concept-
Radiation Resistance
• The rate of radiation heat transfer between a surface and
the surrounding when the radiation effects is significant.
Ts Tsurr
4
4
Qrad As Ts Tsurr hrad As (Ts Tsurr )
Rrad
(W)
(3-9)
1
Rrad (K/W) Thermal resistance of a surface
against radiation or radiation
hrad As resistance (3-10)
Q rad
hrad
As (Ts Tsurr )
Ts2 Tsurr
2
Ts Tsurr (W/m2 K)
(3-11)
Thermal Resistance Concept-
Radiation and Convection Resistance
• A surface exposed to the surrounding might involves
convection and radiation simultaneously.
• The convection and radiation resistances are parallel
to each other.
• When Tsurr≈T∞, the radiation
effect can properly be
accounted for by replacing h
in the convection resistance
relation by
hcombined = hconv+hrad (W/m2K)
(3-12)
Thermal Resistance Network
• Consider steady one-dimensional heat transfer
through a plane wall that is exposed to convection on
both sides.
Thermal Resistance Network
• Under steady conditions we have
Rate of Rate of Rate of
heat convection = heat conduction = heat convection
into the wall through the wall from the wall
or
Q h1 A T,1 T1
(3-13)
T1 T2
kA h2 A T2 T ,2
L
Rearranging and adding
T ,1 T1 Q Rconv ,1
T1 T2 Q Rwall
T T
2 ,2 Q R
conv ,2
19
FIGURE 3-13
21
Thermal Contact Resistance
• In reality surfaces have some roughness.
• When two surfaces are pressed against each other, the
peaks form good material contact but the valleys form
voids filled with air.
• As a result, an interface contains
numerous air gaps of varying sizes
that act as insulation because of the
low thermal conductivity of air.
• Thus, an interface offers some
resistance to heat transfer, which
is termed the thermal contact
resistance, Rc.
FIGURE 3-14
23
• The value of thermal contact resistance
depends on the
– surface roughness,
– material properties,
– temperature and pressure at the interface,
– type of fluid trapped at the interface.
• Thermal contact resistance is observed to
decrease with decreasing surface roughness
and increasing interface pressure.
• The thermal contact resistance can be
minimized by applying a thermally conducting
liquid called a thermal grease.
EXAMPLE 3-4
25
FIGURE 3-17
26
Generalized Thermal Resistance
Network
• The thermal resistance concept can be used to solve
steady heat transfer problems that involve parallel
layers or combined series-parallel arrangements.
• The total heat transfer of two parallel layers
T1 T2 T1 T2 1 1
Q Q1 Q2
T1 T2
R1 R2 R1 R2
1
Rtotal (3-29)
1 1 1 RR
Rtotal = 1 2 (3-31)
Rtotal R1 R2 R1 R2
Combined Series-Parallel Arrangement
The total rate of heat transfer through
the composite system
T1 T
Q
(3-32)
Rtotal
where
R1 R2
Rtotal R12 R3 Rconv R3 Rconv
R1 R2 (3-33)
L1 L2 L3 1
R1 ; R2 ; R3 ; Rconv (3-34)
k1 A1 k2 A2 k3 A3 hA3
EXAMPLE 3-6
29
FIGURE 3-21
30
Heat Conduction in Cylinders
Consider the long cylindrical layer
Assumptions:
– the two surfaces of the cylindrical
layer are maintained at constant
temperatures T1 and T2,
– no heat generation,
– constant thermal conductivity,
– one-dimensional heat conduction.
Fourier’s law of heat conduction
dT
Qcond ,cyl kA
(W) (3-35)
dr
dT
Qcond ,cyl kA
(W) (3-35)
dr
Separating the variables and integrating from r=r1, where
T(r1)=T1, to r=r2, where T(r2)=T2
r2
Q cond ,cyl T2
r r1
A
dr
T T1
kdT (3-36)
where
Rtotal Rconv ,1 Rcyl Rconv ,2
1 ln r2 / r1 1
2 r1L h1 2 Lk 2 r2 L h2 (3-43)
Multilayered
Cylinders
• Steady heat transfer through
multilayered cylindrical or
spherical shells can be handled just like multilayered plane.
• The steady heat transfer rate through a three-layered
composite cylinder of length L with convection on both
sides is expressed by Eq. 3-32 where:
Rtotal Rconv ,1 Rcyl ,1 Rcyl ,3 Rcyl ,3 Rconv ,2 (3-46)
1 ln r2 / r1 ln r3 / r2 ln r4 / r3 1
2 r1L h1 2 Lk1 2 Lk 2 2 Lk3 2 r2 L h2
EXAMPLE 3-7
35
FIGURE 3-28
36
EXAMPLE 3-8
37
FIGURE 3-29
38
FIGURE 3-30
39