Technical Presentation Kit

SAA6D140/125-CRI Engines

Maintenance
Schedules
Section 2.1

SAA6D140/125-CRI
KT900201
February 2001 Menu Exit
 Saa6D140/125-CRI
Maintenance Schedule TPK
02/01
Page 2-2
2-2

These are general

recommendations.
Follow the
Operation & recommendations
Maintenance
Manual outlined in the
Komatsu machine
specific Operation &
Maintenance Manual.

KT900201 - Maintenance Menu Exit

 Technical Presentation Kit
Engines

Daily

50 Hours

250 Hours & 500 Hours

1000 & 1500 Hours

2000 Hours

4000 Hours
KT800100
May 2000 Exit
MAINTENANCE
Saa6D140/125-CRI
TPK
02/01
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2-4

Y ?
H
W

KT900201 - Maintenance Menu Exit

 Saa6D140/125-CRI
TPK
02/01
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2-5

MAINTENANCE
WHEN
REQUIRED

KT900201 - Maintenance Menu Exit

 Saa6D140/125-CRI
TPK
02/01
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2-6

MAINTENANCE
DAILY

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
Daily TPK
02/01
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2-7

Daily
•Check coolant level, add coolant, if
necessary
•Check fuel level, add fuel
•Check oil level in engine oil pan, add
oil if necessary
•Check engine exhaust color and
sound
•Drain water from fuel filter, this may
not be required with clean fuel
supply
Return to menu
KT900201 - Maintenance Menu Exit
MAINTENANCE - 50 Hours
Saa6D140/125-CRI
TPK
02/01
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2-8

50
HOURS

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
50- Hour TPK
02/01
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2-9

50 Hour Service
• Drain water, sediment from fuel
tank

Return to menu
KT900201 - Maintenance Menu Exit
 MAINTENANCE - 250 Hours
Saa6D140/125-CRI
TPK
02/01
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2-10

Every
250
HOURS
Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
Maintenance Schedule TPK
02/01
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2-11

250 Hour Service

• Sample Engine Oil

•Replace fuel filters
•Check battery electrolyte level

Return to menu
KT900201 - Maintenance Menu Exit
MAINTENANCE - 500 Hours
Saa6D140/125-CRI
TPK
02/01
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2-12

500
HOURS

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
50- Hour TPK
02/01
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2-13

500 Hour Service

• Change oil in engine oil pan, replace
engine oil filter cartridge.

Note:
Use CD rated oil and / or sulfur fuel
over 0.05% May require more frequent
oil & filter changes. Rely on oil
sampling to verify oil performance

Return to menu
KT900201 - Maintenance Menu Exit
MAINTENANCE - 1000 Hours
Saa6D140/125-CRI
TPK
02/01
Page 2-14
2-14

1000
HOURS

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
Maintenance Schedule TPK
02/01
Page 2-15
2-15

1000 Hour Service

•Replace coolant filter
•Check level of coolant conditioner
•Clean radiator fins

Return to menu
KT900201 - Maintenance Menu Exit
 MAINTENANCE - 1500 Hours
Saa6D140/125-CRI
TPK
02/01
Page 2-16
2-16

1500
Komatsu HOURS

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
Maintenance Schedule TPK
02/01
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2-17

1500 Hour Service

• Check and adjust engine valves and
injectors
•Check and replace (as required)
engine mounted hoses
•Check and retighten engine
mounting hardware
•Check turbocharger mounting
•Check water pump
•Check tension of drive belt
•Check drive belt tensioner bearing
and fan hub bearing
Return to menu
KT900201 - Maintenance Menu Exit
MAINTENANCE - 2000 Hours
Saa6D140/125-CRI
TPK
02/01
Page 2-18
2-18

2000
HOURS

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
Maintenance Schedule TPK
02/01
Page 2-19
2-19

2000 Hour Service

• Change, clean, and flush cooling
system
•Clean radiator fins

Return to menu
KT900201 - Maintenance Menu Exit
 MAINTENANCE - 4000 Hours
Saa6D140/125-CRI
TPK
02/01
Page 2-20
2-20

4000 HOURS

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
Maintenance Schedule TPK
02/01
Page 2-21
2-21

4000 Hour Service

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
Maintenance Schedule TPK
02/01
Page 2-22
2-22

4000 Hour Service

Return to menu
KT900201 - Maintenance Menu Exit
 Saa6D140/125-CRI
TPK
02/01
Page 2-23
2-23

Return to menu
KT900201 - Maintenance Menu Exit