This document provides a report on a vocational training conducted at the Mechanical Workshop of North Eastern Railway in Gorakhpur. It describes the various machine tools used in the workshop like grinding machines, drilling machines, milling machines, lathe machines, and shaper machines. It also discusses the welding shop processes like electric arc welding and the various heat treatment processes employed like annealing, normalizing, hardening, tempering, and case hardening. The document concludes by stating the safety policy of the workshop which focuses on customer satisfaction, service, increased production while prioritizing safety.
This document provides a report on a vocational training conducted at the Mechanical Workshop of North Eastern Railway in Gorakhpur. It describes the various machine tools used in the workshop like grinding machines, drilling machines, milling machines, lathe machines, and shaper machines. It also discusses the welding shop processes like electric arc welding and the various heat treatment processes employed like annealing, normalizing, hardening, tempering, and case hardening. The document concludes by stating the safety policy of the workshop which focuses on customer satisfaction, service, increased production while prioritizing safety.
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This document provides a report on a vocational training conducted at the Mechanical Workshop of North Eastern Railway in Gorakhpur. It describes the various machine tools used in the workshop like grinding machines, drilling machines, milling machines, lathe machines, and shaper machines. It also discusses the welding shop processes like electric arc welding and the various heat treatment processes employed like annealing, normalizing, hardening, tempering, and case hardening. The document concludes by stating the safety policy of the workshop which focuses on customer satisfaction, service, increased production while prioritizing safety.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPT, PDF, TXT or read online from Scribd
ON Mechanical Workshop Presented By: NARENDRA KUMAR Roll No: 0709740070 INTRODUCTION The subject of workshop increasingly important to the engineer, supervisor or worker engaged in the production of various type of machine tools. It has been established since long, that the ability to work skillfully with hands. The study of workshop made compulsory these days for engineer workers & foreman so that he make himself acquainted with basic knowledge of manufacturing process & materials. This workshop is public sector industry which is governed by the chief workshop manager who appointed by the central government. There are thousands of persons employed in the workshop for different purposes. MACHINE TOOLS USED IN WORKING SECTION The machine tools used in the working sections are: 1. Grinding Machine 2. Drilling Machine 3. Milling Machine 4. Lathe Machine 5. Shaper Machine 6. Slater Machine DETAILS OF THE MACHINE TOOLS
1. GRINDING MACHINE Grinding is a process of removing material by the abrasive action of a removing wheel on the surface of work piece, in order to bring it to required shape and size.
Abrasive: It is that material of the grinding wheel which
does the cutting action. Grinding Machine 2. DRILLING MACHINE Drilling is an operation through which holds are produced in the solid metal by means of a revolving tool called drill. Twist drill is the most widely used tool in modern drilling practice. It consists of a cylindrical body carrying two spiral flutes cut on it. Twist drill is usually made of high speed steel. DRILLING MACHINE 3. MILLING MACHINE
“Milling” is the name given to machine process
in which the removal of metal takes place due to cutting action revolving cutter is held on the spindle or arbor & the work, clamped on the machine table, fed past the same. In doing so the metal, in the form of chips, from the surface of the work to produce the desired shape. 4. LATHE MACHINE The lathe can be defined as machine tools which holds the work between two right & strong support, called centers. The lathe machine was generally for facing generally for facing, turning thread, cutting etc. LATHE MACHINE WELDING SHOP
The welding shop is the joining of two
similar and dissimilar metals by fusion, with or without filler material and also without application of pressure. The process of joining similar metals by melting the edges together with the edition of filler metal is called autogenously welding. ELECTRIC ARC WELDING Arc welding is a type of welding that uses a welding power supply to create an electric arc between an electrode and the base material to melt the metals at the welding point. They can use either direct (DC) or alternating (AC) current, and consumable or non-consumable electrodes. The welding region is sometimes protected by some type of inert or semi-inert gas, known as a shielding gas, and/or an evaporating filler material. HEAT TREATMENT
The heat treatment is defined as an
operation or a combination of operations involving the heating and cooling of metal or an alloy in the solid state for the purposes of obtaining certain desirable condition or properties. TYPES OF HEAT TREATMENT PROCESS Following are the various types of heat treatment process commonly employed in engineering practice: 1. Annealing 2. Normalizing 3. Hardening 4. Tempering 5. Case hardening or Surface hardening SAFETY POLICY It is the safety policy of the workshop: Customer satisfaction service and continuously increase in production also strives for productivity is known as safety policy. THANK YOU!!!