Mill Products Functions 2013

SAP for Mill Products
Alfred Becker, SAP AG

April 2013
IBU Mill Products
Introduction
SAP Solutions for 25 Industries
Aerospace & Automotive Banking Chemicals Industry Business Unit

Defense
is the only
organization
Consumer Defense & Engineering, Healthcare responsible globally
Products Security Constructions &
Operations for a specific industry
segment
Higher High Tech Industrial Insurance
Education and Machinery,
Research Components
 Advisory Councils
Life Sciences Media Mining Mill Products  Solution Architecture
 Thought Leadership
Oil & Gas Professional Public Sector Retail
Services
 Partner Engagement
 Global Roll-Out
Sports and Tele- Transportation & Utilities
Entertainment communication Logistics
 Business Analysis
Wholesales
Distribution
www.sap.com/solutionexplorer
© 2013 SAP AG. All rights reserved. Customer 3
Industry Ownership of IBU Mill Products & Mining
Forest Products Pulp & Paper Packaging

 Solid Wood  Brown Paper  Paper Packaging
 Plywood  Fine Paper  Plastic Packaging
 Particle Board  Hygiene  Aluminum Packaging
 Pulp  Glass Packaging
Mining, Non Ferrous Met. Primary Metals Fabricated Metals, Cable

 Mining  Flat Steel  Metal Service Centers
 Copper  Long Steel  Cable
 Aluminum  Aluminum  …
Building Products Textiles Cement & Concrete

 Bathroom  Flooring  Yarn  Cement
 Windows  Roofing  Fabric  Ready Mix Concrete
 Ceramics  Furniture  Carpet & Rugs  Concrete Products

Product Definition with SAP
Product Definition: Examples
Cable
Length 1000 m
Quality A
Colour Roll
Category
Quality 1b
Weight 400 kg
Chair
Width 1m
Color RAL1004
Color RAL3003
Rolls Standard
Size Large Steel plates
Armrest Type A
Length 1500
Width 800
Thickness 20
Grade A

Classification: Product description II
Configurable Material 1
(Product Group)
Roll 2
Roll 3
Roll 1

Classification: Product description III
Material Variant 1
(Configured Mat.)
Variant Class
Grade 1b
Material Variant 2
Weight
(Configured Mat.)
Grade Color
Weight Width 1,2 m Grade 1b
Color Weight 400 kg
Width Color RAL 3003
Configurable Material Width 1,2 m
(Product Group)
Roll 2
Roll 3
Roll 1
Routing
Bill of Material

Variant Configuration: Routing Configuration
Routing Roll 1
If Quality = 1a
Then
Select Inspection
...
Inspection
Packing If Length > 100

Then
Op. Time * 1,2
...

Classification: Level of classification
Configurable Mat. A Configurable Mat. B
Material A Variant 1 Material A Variant 2

(Configured Mat.) (Configured Mat.)
Grade 1b Grade 2b
Type ... Type ...

The number of
Color Color
batches per material
Width Width master needs to be
carefully considered
due to performance
reasons!!
Variant 1 Batch 1 Variant 1 Batch 2
Weight 403 kg Weight 398 kg

Length ... Length ...

PP/DS – Multi-level Production Planning
Consume
Preplanning
Sales Order
ATP 100 120
Jan Feb
Mar
CT
P
Bill of Material Routing
Planned Order Planned Order Planned Order
Mat: Sheet Mat: Roll Mat: Reel

Start: 27.09.03 Start: 21.09.03 Start: 20.09.03
End: 01.10.03 End: 27.09.03 End: 21.09.03
Qty: 12 TO Qty: 14,2 TO Qty: 18 TO

IS Mill Enhancements
Agenda
Enhancements in ERP
• Sales & Distribution
• Production See help.sap.com for detailed
description of all Mill Products
• Materials Management related functions!
• Quality Management
Processes in APO
Global Batch Traceability

SAP for Mill Products vs. IS Mill
SAP for Mill Products
Industry Solution
Mill Products
SAP SAP SAP SAP

…
SRM SCM ERP CRM
SAP NetWeaver
SAP for Mill Products = SAP offering addressing needs of Mill Products industries
IS Mill Products = Additional functionality in ERP extension

Agenda
Enhancements in ERP
• Production
• Materials Management
Processes in APO

Industry Solution Mill Products - SD Functions
 Fast Data Entry

 Sales Order Amendment
 Customer Material Information Record
 Configuration in Make-to-Stock Environment
 Delivery Related Trading Unit Change
 Characteristic Based Packaging in Outbound Delivery
 Billing Of Packaging Materials
 Returnable Packaging
 Non-Ferrous Pricing

Sales Order - Fast Data Entry
Characteristic
valuation display
and maintenance
= Inherit characteristic
Sales Order - Copy Values from Reference Item
Reference item  Global item

(Global item)  Certain values already
Grade High assigned to
thickness 0,3 mm characteristics
width 450 mm
Length 5000 mm
Copied item  Local item

(Local item)  Characteristic values
Grade High are copied and can be
thickness 0,3 mm changed
width 300 mm
Length 5000 mm

Sales Order Amendment - Overview Of Changes

Customer Material Information - Scenario
Material Info Record

Customer: CS-01
Order Material: CS-VC0
Sales Order
Characteristics
Customizing:
Customer: CS-01 Length 1000
Item 0010 CS-VC0 Definition of
Tolerance +
Transfer Rule
Tolerance -
Characteristics
Packaging REEL02
Length 1000
Tolerance + 10
Material Info Record
Material Variant: CS-MV0
Tolerance - 10
Packaging REEL02 Characteristics
Length
Tolerance + 10
Tolerance - 10
* Characteristic values from info record
** Characteristic values from material master Packaging REEL99
*** Characteristic values of the info record
overwrite the values of the material master

Agenda
Enhancements in ERP
• Production
Processes in APO
Global Batch Traceability

Industry Solution Mill Products - PP Functions
 Multi-Item Order
 Under-delivery Tolerance
 Fast Data Entry in Production Order
 ERP Order Combination
 Order Split
APO-based Functionality
 Configurable Production Order for Material Variants
 Block Planning
 Trim Optimization Interface (TOI)
 Batch Pegging Information (=synchronize APO & ERP)

Multi Item Order
Business Background
 Combined manufacturing of item through e.g. cutting and splitting processes
require flexible creation of co-products
 No automatic optimization, but manual creation of orders by planner
Features
 Manual entry of item quantities in fast data entry
 Cumulate manually selected item quantities (only co-products) into header
quantity
 Scheduling and component quantity calculation based on new header quantity
 Components can be manually selected for fixed quantity
 Item quantities are not changed when header quantity is adapted

Underdelivery Tolerance : Process
Production
Production
Order
Order
Sales Order
Quantity
Quantity
MTO
MTO 500
500 TO
TO
Final
Final Confirmation
Confirmation
Quantity:
Quantity: 495
495 TO
TO
MRP
Yes
Quantity
Quantity within
within No
No further
further Planned
Planned
Tolerance?
Tolerance? Order
Order
No
Planned
Planned Order
Order
55 TO
TO

Fast Data Entry in Production Order
Characteristic valuation
display and
maintenance
Characteristic propagation from

component:
 automatic or manual
 from material variant or batch

Order Combination - Process
Order selection Selected Order combination

orders Original order conversion
Standard selection
 Production
Order Combined order creation &
Order preselection
 Sales Order Original order update
Manual selection  Planned Compare operations
Automatic selection Order Edit components
Order confirmation
Customer-specific Cost Distribution
selection Quantity Distribution
Customer specific
selection and
display Combined order processing:
 add original order
 change original order
 remove original order
 change combined order
User
Exit

Order Combination - Backwards scheduling
Order a
BEFORE Operation Operation Operation Operation
10a 20 30 40a
Order b
Operation Operation Operation Operation
10b 20 30 40b
Order a Order a
Operation Operation
10a 40a
Order b Order b
Operation Operation
AFTER 10b 40b
Combined order
Operation Operation
20 30

Agenda
Enhancements in ERP
• Production
Processes in APO

Industry Solution Mill Products - MM Functions
 Fast Data Entry for Characteristics in Purchasing & Goods Receipt

 Batch Quantity Split in Goods Receipt (MIGO)
 Characteristics-Based Order History in Reference to Purchasing & Prod. Order
 Single Unit Batch
 Original Batch
 Work-in-Process Batch
 Stock Overview Based On Characteristics
 Cutting
 Purchasing Info Record

Batch Quantity Split in Goods Receipt
Business Background
Good receipt for one quantity with several batches
Example: Purchase order of 17000 m = 17 batches of
1000 m
Solution
Automatic split: Customer specific
logic to create quantity split with
batches. (Example provided by SAP)
Manual split: By entering number
of batches
Characteristics of batches can be
maintained on split screen (display
variant)

Characteristics-Based Purchase Order History
Example Scenario 2 - Set “completed indicator” based on customer logic:

Situation: Purchase order 5000m with 5 x 1000m; 5 partial goods receipt are posted
Result: Purchase order is complete. (open quantity, but 5 pieces have been delivered)
Automatic
proposal of
delivery
complete
indicator Characteristics
Customer specific
Logic to set „final
delivery indicator
(badi) 5 Batches delivered

Single-Unit Batch: Usage and Example Scenario
Example
1. Customer order entry: 2. Available material on stock:
Material „roll“ - 1 PC = 5 m Single-unit batch # 4711 „roll“1 PC = 50 m
4. Adjustment conversion factor: 3. Cutting process: Simple

Material on stock: batch # 4711 1 PC = 45 m transfer posting or production order
Used for materials

 That are batch-managed and managed with product units of measure
 That must be uniquely identified (jumbo, coil)
 That must be managed as individual units, where stock is one or zero
Limitations
 Negative stocks not allowed
 Valuation of product unit of measure not supported
 Goods receipt posting to an existing single-unit batch is not possible. Exception: Stock = 0

Original Batch - Creation and Assignment
Production
Order
Purchase
Order
1. 2. Batch 1
Create Goods Receipt

Original Batch
Batch 2
Original Batch: 222
Grade 1 Batch 3
Coating 873
Batches refer
to Original
batch

Original Batch - Example of Inheritance
Production Order: PP-2003
Sheets
Sheets
Goods Goods
issue receipt
Roll:
Roll:
Batch
Batch222
222
Component Batch: 222 Finished Batch: 999
1 Grade 1
Grade
873 Coating 873
Coating
Original Batch: OB222

Original Batch: OB222
Grade 1 Result in Batch where use list:

Coating 873 OB222 -> batch 999
-> batch 222
...

Original Batch - Batch Status
Process
The status of all batches managed
1. Change status of the original batch in stock is dependent on the status
2. Activate button “Copy batch status” of the original batch
All related stock-keeping batches are updated
Prerequisite
Batch where-used-list must have been build up
Batch status management must be active

Work-in-Process (WIP) Batch
 Production Orders consist of multiple operations

 Granularity of MRP levels in ERP and Shop Floor System can be approximated
 WIP Batch allows modeling of intermediate materials / characteristics, providing full traceability
 Valuation of WIP Stocks can be done in MTS segment
 Product specifications are inherited from and to stock batches
? ? ?
ERP
MES
Shop Floor

Work-in-Process Batch Scenario
Width: 26 inch
Width: 26 inch Goods receipt
Inventory batches Length: 36 inch
Length: 36 inch
Batch 25/1 Batch 25/2
Inventory
Order
Assign Width: 26 inch
Width: 26 inch Op. 20
to order item Surface: coated
Process batches Surface: coated shearing
Length: 36 inch
Length: 36 inch
PB 25/1 Split PB 25/2
Width: 26 inch Op. 10

Surface: coated
coating
Length: 72 inch
PB 25
Width: 26 inch Create with
Process batch Surface: reference
Length: 72 inch
Order
Inventory
Width: 26 inch
Inventory batch Length: 72 inch Goods issue
Batch 4711
Production Order
Op. 10 coating
Op. 20 shearing
N : M traceability from component to produced batch:
Modeling the real material flow
Stock
Legend:
End product batch
Order line item/Output
WIP batch
Component/Input
Component batch
Assignment of WIP batch to order item

Relationship between incoming batches and
Stock
finished batches

Stock Overview and Object Search by Characteristics
Customer specific
function code
e.g. materials
movement, create
customer order etc.
Customer specific fields

and list manipulation
e.g. calculations,
additional fields etc.
Search for
 batches
 documents (SD /PP
order with specific
attributes)

Cutting - Transaction
Functions
 An issuing quantity is distributed to a number of receiver quantities
 Easy transfer from unrestricted to customer stock
 Scrap: The rest quantity can be posted to
 scrap
 another scrap material
 stock difference
 Inheritance of batch characteristics from issuing batch
Limitations
Costs and capacities for the cutting process are not taken into account

Cutting of Rolls - Example
„Mother“ Batch material A

Batch Scrap
Scrap
Piece 1 Quantity:
Quantity:16,5
16,5kg
kg
Weight 300 kg
Length 900 mm
Width 450 mm
New Batch no. 0452
Batch material B
Cut to 3 length with
300, 300 and 240 mm
Piece 1
Weight 83,5 kg
Length 250 mm
Width 450 mm
New Batch no. 0450 New Batch no. 0451
Batch material A Batch material A
Piece 1 Piece 1
Weight 100 kg Weight 100 kg
Length 300 mm Length 300 mm
Width Width 450 mm

450 mm

Agenda
Enhancements in ERP
• Production
Processes in APO

Existing Integration VC  QM
Purchase
Order
Production-/ Goods
Sales Order Delivery
Process Order Receipt
Variant Config. Variant Config. Batch Characteristics
Characteristics like Characteristics like default like
 Dimensions  Dimensions values  Dimensions
 Quality Criteria  Quality Criteria  Quality Criteria
 Specifications  Specifications  Specifications
 …  …  …
Integration via Quality

Master Inspection Certificate
Characteristic
Inspection Lot Inspection Lot Inspection Results

 Tolerance Limits  Tolerance Limits  Measured
for Inspection per for Inspection per Characteristics
Inspection Inspection  Usage Decision
Characteristic Characteristic  …
 …  …
Inspection Lot

QM specifications with rules-based calculations
Look up spec db with sales order configuration & get specific QM tolerance

Agenda
Enhancements in ERP
• Production
Processes in APO

Mill Products in APO (Advanced Planner & Optimizer)
 Multi Level Planning

 Optimization
 ATP & CTP (Capable-to-Promise)
 Block Scheduling
 Trim Interface

ERP-PP and PP/DS Comparison
PP/DS offers:
Simulation Capabilities
Heuristics-Framework (in PP/DS + offers open interface)
CTP Capable-to-Promise
Optimization
Online scheduling
Block planning
Alert monitor
Trim-Integration
Multi-level planning
Make-to-Stock with variant configuration (with IS Mill)
Different resource types (single/multi activity, bucket resource)
Internal procurement (create production order, stock transfer orders)
and external procurement (create purchase order) in one run
PP/DS does not offer:

Sequence dependent setups and alternative sequence are called
‘mode’ in SCM. Mode dependencies are not supported
Order combination
Fast Data Entry in Production Order

PP/DS – Scheduling Strategies
• Infinite scheduling
• Finite scheduling
• Scheduling directions forward, backward, with reverse
Insert - Forwards
• Consider order-internal relationships
• Consider pegging relationships 5 4 3 2 1
• Find slot
• Insert operation 5 4 3 2 1
• Schedule to non-work time

• Scheduling sequence 5 4 3 2 1
today time
Find Slot - Forwards Find Slot - backwards Insert - Backwards
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
today time today time today time

PP/DS - Optimization
Decision Variables Constraints

Resource Allocation Time Constraints between Activities
Start dates Pegging constraints
Due Dates / Deadlines
Objective Functions
Production Capacities
Delay (Sum/Maximum)
Calendar (Shifts and Breaks)
Total lead time
Sequence- and Resource-dependent Setup times
Sum of setup times
Breakable activities
Sum of setup costs
Effectiveness of PDS
Resource capacity (per shift)
Resource utilization (per shift)

Integration SD – PP/DS
…including Multi-level Production Planning
Preplanning & Stocks

Sales Order
ATP
100 120
Jan Feb Mar
CTP
Routing
Bill of Material
Planned Order Planned Order Planned Order
Mat: Sheet Mat: Roll Mat: Reel

Start: 27.09.03 Start: 21.09.03 Start: 20.09.03
End: 01.10.03 End: 27.09.03 End: 21.09.03
Qty: 12 TO Qty: 14,2 TO Qty: 18 TO

ATP-Check against stock, quota and planning
Product A
 Individual time series per product,
location, storage location, batch and Location 1
characteristic based
Location 2
Storage location 01
Storage location 02
 Planning of allocations for customers,

customer groups, product groups,
countries, etc.
Allocation
Object
Customer *
A B
group
1000 pcs 1300 pcs 2700 pcs
Custo- A1 A2 * B1 B2 * *
mers 150 pcs 250 pcs 600 pcs 400 pcs 300 pcs 600 pcs 2700 pcs

Capable to Promise (CTP)
• Based on the customer order, planned orders are created on

the finished good level
• Depending on the system setup, planned orders to cover the

dependent requirements are created on multiple levels as
well Sales Order
Desired date Confirmed date

and quantity and quantity
Capacity 1
Capacity 2
Capacity 3
Today
t

Rules-Based ATP
Different Product
Rules:
1 Different Production
Start 2
2 Same Product in
Different Location
1 3 3 Different Production in
Different Location
4 4 Different Product
Different Location
Different Production Method (PDS)

Change of Production Method
Check all locations for the same production level first and then a
different production level
Production
Level
10 ATP ATP ATP

FG
20 CTP CTP CTP

PDS 1
30 CTP CTP CTP

PDS 2
FG = Finished Good / PPM = Production Process Model / CTP = Capable To Promise
Change of Production Method
Check all production levels for every location
Production
Level
10 ATP ATP ATP

FG
20 CTP CTP CTP

PDS 1
CTP CTP CTP

30
PDS 2
FG = Finished Good / PPM = Production Process Model / CTP = Capable To Promise

Block Scheduling: Based on Quantity or Time
 Basic philosophy is, that blocks are independent from products

produced in a block
 Blocks are defined based on the characteristics of the products and

resources; their length is defined by time
 Nevertheless in some
cases there is a rough
conversion between time and
another unit of measure (normally:
quantity)

Block and Campaign Planning
Sales orders
Blocks
Shift schedule

Flexible Block Boundaries & Changing Blocks
With Definition of Tolerance for Blocks, APO can over schedule a block
if capacity in the following Block allows it
Tolerance
Extending / Moving / Shrinking

selection of multiple Blocks allows to move a group of Blocks and apply
change to other non adjacent block

Blocks with Capacity Tolerances and (In)finite
Planning
Blocks with capacity tolerances defined in non-time units of measure

Block definitions should not get adjusted too frequently
Tolerances modeled with single-mixed resources
Variable buckets (not only days) defined by the blocks
Bucket part of a single-mixed resource can be planned finitely in PP/DS
Cycle can be defined to limit the scope of the planning heuristic
Available block capacity

Theoretical available with tolerance
block capacity
Infinitely planned bucket part of the resource
Finitely planned single activity part of the resource

Blocks with Capacity Tolerances (cont.)
After running the planning algorithm
Adjusted block
capacity
Adjusted buckets
Adjusted blocks

Reporting on Block Utilization

Trim Sheet Order
Optimal combination of cutting

10 Operation 4711/10 4711/20 operations to use supply in the
Setup best way
Cut 4711/10 0815/10
10 4711/10 20”/50”/I Realistic representation of the
20 4711/20 25”/50”/I
trim optimization result
4711/10 0815/10
20 Operation Detailed description of each
Setup product getting produced on
911/40 911/40
Cut the winder
10 4711/10 20”/50”/I
20 0815/10 26”/50”/I
Trim loss
911/40 911/40
Single instruction for the shop
. floor
. 4715/10 4711/20
Each physical pattern is
.
represented by an
 Trim sheet order
.
operation
4715/10 4711/20
Each roll is represented
by an output node

Agenda
Enhancements in ERP
• Production
Processes in APO

Thank you
Contact information:
Alfred Becker
Global Lead Paper Industry
IBU Mill Products, SAP AG
alfred.becker@sap.com
+49 160 90823279
© 2012 SAP AG. All rights reserved.
No part of this publication may be reproduced or transmitted in any form or for any purpose Google App Engine, Google Apps, Google Checkout, Google Data API, Google Maps,
without the express permission of SAP AG. The information contained herein may be Google Mobile Ads, Google Mobile Updater, Google Mobile, Google Store, Google Sync,
changed without prior notice. Google Updater, Google Voice, Google Mail, Gmail, YouTube, Dalvik and Android are
trademarks or registered trademarks of Google Inc.
Some software products marketed by SAP AG and its distributors contain proprietary
software components of other software vendors. INTERMEC is a registered trademark of Intermec Technologies Corporation.
Microsoft, Windows, Excel, Outlook, PowerPoint, Silverlight, and Visual Studio are Wi-Fi is a registered trademark of Wi-Fi Alliance.
registered trademarks of Microsoft Corporation.
Bluetooth is a registered trademark of Bluetooth SIG Inc.
IBM, DB2, DB2 Universal Database, System i, System i5, System p, System p5, System x,
System z, System z10, z10, z/VM, z/OS, OS/390, zEnterprise, PowerVM, Power Motorola is a registered trademark of Motorola Trademark Holdings LLC.
Architecture, Power Systems, POWER7, POWER6+, POWER6, POWER, PowerHA, Computop is a registered trademark of Computop Wirtschaftsinformatik GmbH.
pureScale, PowerPC, BladeCenter, System Storage, Storwize, XIV, GPFS, HACMP,
RETAIN, DB2 Connect, RACF, Redbooks, OS/2, AIX, Intelligent Miner, WebSphere, Tivoli, SAP, R/3, SAP NetWeaver, Duet, PartnerEdge, ByDesign, SAP BusinessObjects Explorer,
Informix, and Smarter Planet are trademarks or registered trademarks of IBM Corporation. StreamWork, SAP HANA, and other SAP products and services mentioned herein as well
as their respective logos are trademarks or registered trademarks of SAP AG in Germany
Linux is the registered trademark of Linus Torvalds in the United States and other countries. and other countries.
Adobe, the Adobe logo, Acrobat, PostScript, and Reader are trademarks or registered Business Objects and the Business Objects logo, BusinessObjects, Crystal Reports, Crystal
trademarks of Adobe Systems Incorporated in the United States and other countries. Decisions, Web Intelligence, Xcelsius, and other Business Objects products and services
Oracle and Java are registered trademarks of Oracle and its affiliates. mentioned herein as well as their respective logos are trademarks or registered trademarks
of Business Objects Software Ltd. Business Objects is an SAP company.
UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group.
Sybase and Adaptive Server, iAnywhere, Sybase 365, SQL Anywhere, and other Sybase
Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, and MultiWin products and services mentioned herein as well as their respective logos are trademarks or
are trademarks or registered trademarks of Citrix Systems Inc. registered trademarks of Sybase Inc. Sybase is an SAP company.
HTML, XML, XHTML, and W3C are trademarks or registered trademarks of W3C ®, Crossgate, m@gic EDDY, B2B 360°, and B2B 360° Services are registered trademarks of
World Wide Web Consortium, Massachusetts Institute of Technology. Crossgate AG in Germany and other countries. Crossgate is an SAP company.
Apple, App Store, iBooks, iPad, iPhone, iPhoto, iPod, iTunes, Multi-Touch, Objective-C, All other product and service names mentioned are the trademarks of their respective
Retina, Safari, Siri, and Xcode are trademarks or registered trademarks of Apple Inc. companies. Data contained in this document serves informational purposes only. National
product specifications may vary.
IOS is a registered trademark of Cisco Systems Inc.
The information in this document is proprietary to SAP. No part of this document may be
RIM, BlackBerry, BBM, BlackBerry Curve, BlackBerry Bold, BlackBerry Pearl, BlackBerry reproduced, copied, or transmitted in any form or for any purpose without the express prior
Torch, BlackBerry Storm, BlackBerry Storm2, BlackBerry PlayBook, and BlackBerry App written permission of SAP AG.
World are trademarks or registered trademarks of Research in Motion Limited.

Mill Products Functions 2013

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mill Products Functions 2013

Uploaded by

Copyright:

Available Formats

SAP for Mill Products

Alfred Becker, SAP AG

Aerospace & Automotive Banking Chemicals Industry Business Unit

Forest Products Pulp & Paper Packaging

Mining, Non Ferrous Met. Primary Metals Fabricated Metals, Cable

Building Products Textiles Cement & Concrete

© 2013 SAP AG. All rights reserved. Customer 4

© 2013 SAP AG. All rights reserved. Customer 6

© 2013 SAP AG. All rights reserved. Customer 7

© 2013 SAP AG. All rights reserved. Customer 8

Packing If Length > 100

© 2013 SAP AG. All rights reserved. Customer 9

Configurable Mat. A Configurable Mat. B

Material A Variant 1 Material A Variant 2

Type ... Type ...

Weight 403 kg Weight 398 kg

© 2013 SAP AG. All rights reserved. Customer 10

Planned Order Planned Order Planned Order

Mat: Sheet Mat: Roll Mat: Reel

Qty: 12 TO Qty: 14,2 TO Qty: 18 TO

© 2013 SAP AG. All rights reserved. Customer 11

© 2013 SAP AG. All rights reserved. Customer 13

SAP for Mill Products

SAP SAP SAP SAP

© 2013 SAP AG. All rights reserved. Customer 14

© 2013 SAP AG. All rights reserved. Customer 15

 Fast Data Entry

© 2013 SAP AG. All rights reserved. Customer 16

Reference item  Global item

Copied item  Local item

© 2013 SAP AG. All rights reserved. Customer 18

© 2013 SAP AG. All rights reserved. Customer 19

Material Info Record

© 2013 SAP AG. All rights reserved. Customer 20

© 2013 SAP AG. All rights reserved. Customer 21

© 2013 SAP AG. All rights reserved. Customer 22

© 2013 SAP AG. All rights reserved. Customer 23

© 2013 SAP AG. All rights reserved. Customer 24

Characteristic propagation from

© 2013 SAP AG. All rights reserved. Customer 25

Order selection Selected Order combination

© 2013 SAP AG. All rights reserved. Customer 26

© 2013 SAP AG. All rights reserved. Customer 27

© 2013 SAP AG. All rights reserved. Customer 28

 Fast Data Entry for Characteristics in Purchasing & Goods Receipt

© 2013 SAP AG. All rights reserved. Customer 29

© 2013 SAP AG. All rights reserved. Customer 30

Example Scenario 2 - Set “completed indicator” based on customer logic:

© 2013 SAP AG. All rights reserved. Customer 31

4. Adjustment conversion factor: 3. Cutting process: Simple

Used for materials

© 2013 SAP AG. All rights reserved. Customer 32

Create Goods Receipt

Original Batch: 222

© 2013 SAP AG. All rights reserved. Customer 33

Production Order: PP-2003

Component Batch: 222 Finished Batch: 999

Original Batch: OB222

Grade 1 Result in Batch where use list:

© 2013 SAP AG. All rights reserved. Customer 34

© 2013 SAP AG. All rights reserved. Customer 35

 Production Orders consist of multiple operations

© 2013 SAP AG. All rights reserved. Customer 36

Width: 26 inch Op. 10